Advanced Technology LuxCore Installation Instructions

ATI-LII Revision 1 Effective Date: 3/13/12

LuxCore

Installation Instructions

ATTENTION: LuxCore PANELS MUST BE ACCLIMATIZED FOR 24

HOURS BEFORE INSTALLATION

PLEASE READ ALL INSTRUCTIONS PRIOR TO INSTALLATION
The guidelines provided herein have been established in good faith to help

prevent installation problems. Advanced Technology Inc. believes all
information contained herein to be correct. It is the responsibility of the
fabricator/customer to completely test the adhesives and methods of
fabrication to ensure that the results are satisfactory. Failure to comply
with the following instructions, as well as the adhesive manufacturers’
instructions, may result in significant installation problems. ATI is not
responsible for any fabrication or ancillary costs involved with using
LuxCore products.

INSPECTION

Please inspect LuxCore panels for any imperfections prior to installing; once

installed, panels may be very difficult to remove.

TOOLS REQUIRED

In order to cut LuxCore panels most effectively, a fine-tooth saw blade is

recommended. Swivel-head shears may be utilized for small cutouts or trims. For
pre-drilled fastener holes, a diamond-coated or carbide drill bit is recommended. If
the installation requires adhesive, it is recommended to utilize the trowel with the
notch pattern suggested by the adhesive manufacturer, since, the trowel used to
apply the adhesive can have a great effect on the success or failure of the
installation.

PANEL TRIMMING

If not using trim strips, it is recommended that the edges be properly trimmed with a

router. This will mitigate showing “white lines” from the factory edges of the panel.
A commercial high speed router using a Bosch 3/8” Laminate Trim Bit with ball
bearing, carbide tip, and roller tip (when appropriate) is recommended.

MATERIALS REQUIRED

 LuxCore Panels
 FRP formulated adhesive.

Advanced Technology, Inc. [phone] Page 1 of 5

ATI-LII Revision 1 Effective Date: 3/13/12

 PVC Moldings
 Silicone Sealant
 Soap, Water, & Damp Cloth for Panel Clean-Up
 Mineral Spirits to Remove Excess Adhesive or Silicone Sealant

STORAGE
Panels should be stored inside in a cool, well-ventilated, dry area on the original

shipping pallet. Do not place panels on a concrete floor or any other surface that
emits moisture. Panels should be laid flat, not on edge. Panels should be climatized
in the area they will be installed for a minimum of 24-48 hours.

ADHESIVE
For applications requiring adhesive, suggestions include Weldwood®

non-flammable, water-based contact cement (applied by spray,
brush, or roller), or Titebond® Advanced Polymer Panel Adhesive
(applied with a notched trowel). Titebond® Panel Adhesive
should be applied in a crosshatch pattern, enabling even

Trowel Application

distribution of substrate (See Figure to the right). For best results,
Titebond® panel adhesive should be stored above 50°F.

Due to the abrasive nature of the adhesive, it is highly recommended
that those working with the adhesive wear protective safety
equipment which include, but are not limited to the following: safety
glasses, gloves, and a filter mask.

FASTENERS
Nylon drive rivets, or corrosion resistant screws are appropriate fastener options. If

fasteners will be used in the installation, panels should be pre-drilled using a drill bit
that is 1/8”-1/4” larger than the fastener. During installation, holes drilled into the
substrate should also be made 1/8”-1/4” larger. This is required to allow room for
expansion and contraction of the panels.

EXPANSION JOINTS
As temperature and humidity levels fluctuate, LuxCore panels will expand and

contract. Therefore, adequate space must be allowed around panel edges, holes
drilled in panels, and around fixtures attached to the panel/wall. Please refer to the
expansion joint chart below for spacing at ceiling, floor and between panels.

Advanced Technology, Inc. [phone] Page 2 of 5