Advance Adapters 716807 User Manual

Page 1
ADVANCE ADAPTERS INC. P/N: 716807
P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 PAGE 1 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 4-25-14
MANUAL STEERING CONVERSION
TOYOTA LAND CRUISER NEW DESIGN JAN '97
KIT CONSISTS OF: No. Qty Part No. Description
1. 2 716812 CLAMP (FOR NEW TIE ROD)
2. 1 716814 CLAMP (For Spud Shaft)
3. 1 716816 PITMAN ARM-MANUAL
4. 1 716821 NEW TIE RODEND FOR NEW TIE ROD
5. 1 716822 MOUNTING PLATE FOR COLUMN TO FLOORBOARD
6. 1 716831 SPECIAL TIE ROD WITH METRIC TOYOTA THREAD
7. 1 716832 GUSSET-FRAME TO MOUNTING PLATE
8. 1 716833 NEW COLUMN BEARING ASSEMBLY (VEHICLES '73 & NEWER)
9. 1 716834-30B SPUD SHAFT WITH 30 TEETH INTERNAL
10. 1 716839 Kit STEERING BOX MOUNTING PLATE w/ Passenger side frame enclosure
11. 1 716841 STEERING-UNIVERSAL JOINT 1"DD X 1"DD
12. 1 716851 3/4"DD X 3/4" DD UNIVERSAL YOKE ASSY.
13. 1 716863 STEERING SHAFT-36" COLLAPSIBLE W/O U-JOINT
14. 4 720064 8mm x 1.25 x 30mm H.H.C.S. (Column bearing bolts)
15. 4 720065 8mm x 1.25 HEX NUT (Column bearing nuts)
16. 4 723103 LOCK WASHER (Column bearing)
17. 4 723735 FLAT WASHER (Column bearing)
18. 1 723703 NYLON LOCK NUT 3/8"-16
19. 1 723725 H.H.C.S 3/8"-16 x 2"
20. 1 TLC001 LANDCRUISER INSTRUCTION MANUAL
**Kit does not include the Saginaw Steering Box or Steering Hoses.
May of 2013 Advance Adapters started updating its steering spud shafts to a male double D design, the spud shaft in this kit has been update to the 1" double D. If you have a steering box that requires the P/N 716834-36, Please advise the Advance
Adapters sales staff that you require the 716834-36 with a 1"DD male end.
P/N 716834-30 - Spud shaft .730” dia. x 30T (manual & power) (male side is 1" double D as of 5/24/13) P/N 716834-36 - Spud shaft .730” dia. x 36T (manual) (male side is 1" double D as of 5/24/13)
Advance Adapters has been manufacturing steering conversion parts for installation of the Saginaw steering boxes into Toyota vehicles for more than twelve years. The parts we furnish are of the highest quality available and we utilize only proven design components for our kits. Before you consider the conversion, we recommend that you thoroughly read and understand the complete procedure (located in the Land Cruiser Manual). Do not take short cuts on steering installations. We recommend that these conversions be installed by a qualified technician. All universal joints must be safety wired for double protection.
Do not overlook any details. Remember that the control of your vehicle depends on the steering gear performance. Failure of your steering system can result in severe damage and possible injury.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
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ADVANCE ADAPTERS INC. P/N: 716807
P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 PAGE 2 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 07-12-00
MANUAL STEERING CONVERSION
TOYOTA LAND CRUISER NEW DESIGN JAN '97
DRILL HOLES FOR MOUNTING TO FIREWALL
STOCK PLATE
FLANGE BEARING
Part No. 716833
1973 & NEWER
"STEERING COLUMNS"
COLUMN WELDED TO MOUNTING PLATE
PRE-1972
WASHER - 3/4" I.D.
STOCK COLUMN
MOUNTING PLATE
Part No. 716822
BUSHING
Part No. 716811
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
Page 3
ADVANCE ADAPTERS INC. P/N: 716807
P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 PAGE 3 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 06-21-02
MANUAL STEERING CONVERSION
TOYOTA LAND CRUISER NEW DESIGN JAN '97
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void
any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
Page 4
ADVANCE ADAPTERS INC. P/N: 716807
P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 PAGE 4 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 05-24-13
MANUAL STEERING CONVERSION
TOYOTA LAND CRUISER NEW DESIGN JAN '97
Installation T ips
We recommend Weldless DD and Double Splined universal joints for the best steering system.
Weldless DD universal joint features two set screws for maximum holding power. Position yoke, tighten set screws to mark the shaft. Remove yoke and drill the set point on the shaft. When installing the universal joint, set screws are tightened into the countersink mark, then tighten the jam nut and the shaft will not move. We recommend the use of Loctite.
Spline both ends (3/4"-36) universal joint is the preferred design, as it allows the shaft to be rotated in small increments during installation to properly align or phase the steering system. Once the steering is set, tighten set screws to mark the shaft. Remove yoke and drill the set point on the shaft. When installing the universal joint, set screws are tightened into the countersink mark, then tighten the jam nut and the shaft will not move. We recommend the use of Loctite.
Optional Equipment
716863 - Collapsible Steering Shaft 3/4" DD X 1" DD
(comes without any universal joints)
716841 - Universal Joint (1" DD X 1" DD) 716843 - Universal Joint (1" DD X 7/8") 716844 - Universal Joint (3/4" DD X .800" 36 spline) 716845 - Universal Joint (1" DD X 3/4" 36 spline) 716846 - Universal Joint (1" DD X .800" 36 spline) 716848 - Universal Joint (3/4" DD X 1" 48 spline) 716849 - Universal Joint (3/4" DD X 1" DD) 716850 - Universal Joint (3/4" DD X 3/4" 36 spline) 716851 - Universal Joint (3/4" DD X 3/4" DD) 716852 - Universal Joint (3/4" 36 spline X 3/4" 36 Spline)
A FEW NOTES
**Phasing-Keep the forks of the yokes closest to each other in line and parallel to the centerline of the shaft to avoid binding. **Always use the minimum angle when designing your system - ideally 10 degrees or less, NEVER MORE THAN 35 DEGREES. **NEVER WELD a universal joint. Welding reduces the strength of the metal and can melt the needle bearing seal. **BUFFING creates a very attractive finish in a matter of minutes. It is very important not to buff the caps because over heating
may damage the bearing seals.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
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