Advance Adapters 7155690 User Manual

Page 1
ADVANCE ADAPTERS INC. P/N: 715569
P.O. Box 247, 4320 Aerotech Center Way New Item: (8/02) Paso Robles, CA 93447 PAGE 1 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 11-14-14
TOYOTA L/C FJ60/62TRANSFER CASE
TWIN STICK UNIVERSAL KIT
KIT CONSITS OF: No: Qty Part No. Description
1. 1KITS 715568M MODE SHIFTER HANDLE (WELDED) FJ60
(Kit Consists of 715586A, 715577, 715588E)
2. 1 Kit 715570R RANGE SHIFTER HANDLE
(Kit Consists of 715586A, 715575)
3. 1EACH 302060 BOOT- TWIN STICK
4. 1EACH 302063 BOOT RING- ATLAS TWIN STICK
5. 1EACH 302203 ROD END-FEMALE 5/16" RH
6. 2EACH 303121 NUT-1/2-13 HX JAM BLACK ZINC
7. 1EACH 715576 T-CASE HI/LOW SHIFT LEVER
8. 1EACH 715579 TLC TWIN STICK PIVOT SHAFT
9. 2EACH 715580 ROD END-FEMALE 3/8"-24 W/STUD HIGH/LOW SHIFT
10. 1EACH 715582 ROD END-MALE 5/16"-24 RH PTFE
11. 1EACH 715583 KNOB-BLACK SHIFT HIGH/LOW
12. 1EACH 715583A KNOB-BLACK SHIFT 2WD/4WD
13. 1EACH 715585A SHAFT- TOYOTA SPLIT CASE TWIN STICK MODE
14. 1EACH 715589 CLEVIS PIN 5/16" x 1-1/8" LONG
15. 1EACH 715590 COTTER PIN 3/32" X 1"
16. 4EACH 715591 BUSHING-TWIN STICK PIVOT
17. 1EACH 723101 NUT 5/16"-18 PLATED
18. 1EACH 723103 LOCK WASHER 5/16" PLATED
19. 1EACH 723122 USS PLATED 5/16 FLAT WASHER
20. 1EACH 723131 5/16"-24 HEX JAM NUT zinc
21. 2EACH 723719 HEX JAM NUT 3/8"-24 PLATED
22. 1EACH 723769 3/8"-24 X 3/8" CUP POINT Socket Set Screw
23. 1EACH 723771 STUD BOLT- 3/8"-24 X 9"
24. 1EACH 723136 5/16"-24 X 1" H.H.C.S. GRD8 NO PLATE
**715591 IS A PRESS FIT INTO THE PIVOT BLOCK
NOTES:
This assembly will require the installation of a new mode shaft into the transfer case. Refer to the exploded assembly view on the following pages for part identification and part assembly.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
We do offer aluminum shifter knobs for the Toyota twin stick kits. These knobs are sold separately under Part No. 715584 at a price of $42.95
Page 2
ADVANCE ADAPTERS INC. P/N: 715569
P.O. Box 247, 4320 Aerotech Center Way New Item: (08/02) Paso Robles, CA 93447 PAGE 2 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 03-24-14
TOYOTA L/C FJ60/62TRANSFER CASE
TWIN STICK UNIVERSAL KIT
INSTALLATION OF PART #715585:
This kit requires the installation of a new mode selector shaft into your stock transfer case. Refer to a tranfer case service manual for the proper installation and removal on this shaft.
715584
715583
715580 (2 PLACES)
715576
715585
715585A
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
FJ4404 (4 PLAC E S)
715589
715582
302203
715581
715570R
715579
715568M
715570M
Page 3
ADVANCE ADAPTERS INC. P/N: 715569
P.O. Box 247, 4320 Aerotech Center Way New Item: (8/02) Paso Robles, CA 93447 PAGE 3 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 03-24-14
TOYOTA L/C FJ60/62TRANSFER CASE
TWIN STICK UNIVERSAL KIT
INSTALLATION:
Install the transfer case high/low shifter arm to the top cover of the transfer case. Since Land Cruisers had two shaft configurations, we have provided two tapped holes on this lever. Match the tapped hole with the flat portion of the shaft.
Hold the shift handles in place and mark the floor for necessary modifications. We have designed the handles to come up through the stock hole in the floor with only slight modifications needed to change the shape of the hole from an L-shape to a rectangular shape. Due to variations of drivetrains, the hole may need to be enlarged as well as made into a rectangular shape.
Once there is sufficient clearance for the shifter handles, assemble the pivot shaft (715579), both handles (715568M & 715570R), the 5-16" flat washer, the 5/16" lock washer, and the 5/16"-18 nut together as a unit. Push the handles up through the floor and thread the pivot shaft into the side of the transmission.
Now install the two 3/8" jam nuts and ball joints onto the 3/8" all
thread, and bolt this assembly to the high/low shift handle and arm. Adjust the length so that the handle is pointing straight up when the transfer case is in neutral. (Cutting of the all thread may be necessary for some vehicles to achieve this). Repeat this same process for the mode shifter assembly using the 5/16" all thread, jam nuts, ball joint, and female heim joint. The female heim joint mounts to the mode shaft with the supplied clevis pin and cotter pin.
Once the transfer case shifts in a satisfactory manner, mount the shift boot over the hole in the floor using the metal ring supplied. Use approximately 4 self tapping screws to go through the boot, metal ring, and floor. Finish the installation by adding the 1/2" jam nuts and the shift knobs.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
Page 4
ADVANCE ADAPTERS INC. P/N: 715569
P.O. Box 247, 4320 Aerotech Center Way New Item: (8/02) Paso Robles, CA 93447 PAGE 4 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 03-24-14
TOYOTA L/C FJ60/62TRANSFER CASE
TWIN STICK UNIVERSAL KIT
(Exploded view)
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
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