Advance Adapters 715543231 User Manual

ADV ANCE ADAPTERS INC. P/N: 715543-231

P.O. Box 247, 4320 Aerotech Center Way New Item: (10/10)
Paso Robles, CA 93447 PAGE 1 of 8
Telephone: [phone] Fax: [phone] Page Rev. Date: 05-16-11

TJ 231 CABLE SHIFTER

KIT CONSISTS OF:
Qty Part No. Description

1 303303 SHIFTER BODY BARREL RETAINER
22 303311 HEAT SHIELD-FIREPROOF SLEEVE 1/2"
2 303312 BUSHING- IGUS 3/8"
2 303313 HEIM JOINT- FEMALE 1/4-28
4 303341 BOLT-1/4-28X5/8 BHCS
2 303342 SET SCREW-6-40X3/16 CPSS
2 303343 Access plug
1 303344 Pivot Dowel Pin (Ground) 2.25"””
15" 303345 Sealant - Butyl Tape
1 303346 BOLT-1/4-28X5/8 SHCS
3 340615 Bolt - 1/4-20 X 5/8"” BHCS”
1 722514 NYLON LOCKNUT 1/4-20
1 723753 F.H.C.S. 3/8-161 1/4
3 42R617 BOLT 1/4-20 X 3/8"” BHCS”
1 42R700 Shifter Box- TJ pivot housing
2 42R701 PIVOT PIN MOUNT
1 42R702 BOTTOM COVER
1 42R703 HANDLE MOUNT- DRIVER SIDE
1 42R706 Shift knob - NP231
1 42R708 Lever - T-case NP231
1 42R709 SPRING- WAVE
1 303305 BARREL- CABLE TJ
1 42R725 SHIFTER CABLE- 2"” TRAVEL “
1 42R735 BOLT 1/4-20 X 1"” HHCS”
4 42R745 PLUG 7/16 BLACK
1 715543A CABLE SHIFTER SHIFT HOUSING CABLE PLUG
1 715543B CABLE SHIFTER HANDLE SPACER
1 715543C TJ CABLE T/C SHIFTER BRKT

Tool List:

1. FULL SET OF HAND TOOLS INCLUDING:

2. 3/8" TORQUE WRENCH

3. STUBBY 9/16" WRENCH REQUIRED,

NOTE:
The bell crank linkage is
removed with the installation of
this kit. Without the bell crank,
the shift lever pattern is reversed
inside the vehicle. The stock
Jeep has the shift handle
positioned in "2WD" all the way
forward. With the new cable
shifter installed and the new shift
handle positioned all the way
forward, the transfer case would
be in "4WD Low" which is
reverse of stock.

We have included a new shifter
knob that has the new correct
shift pattern.

6 mm ALLEN WRENCH
16 mm DEEP SOCKET
8mm HEX BIT SOCKET
3/8" DRIVE RATCHET
15/16" WRENCH
5/32" ALLEN WRENCH

RATCHETING RECOMMENDED.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a
service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive
dealerships and parts stores.

ADVANCE ADAPTERS INC. P/N: 715543-231

P.O. Box 247, 4320 Aerotech Center Way New Item: (10/10)
Paso Robles, CA 93447 PAGE 2 of 8
Telephone: [phone] Fax: [phone] Page Rev. Date: 07-14-11

TJ 231 CABLE SHIFTER

The Igus bushings must be pressed into the shift handle. A arbor press or a light hand
with a hammer works well. Once the bushings are installed the pivot pin gets installed
through the handle.

Install the wave washer and spacer, then the pivot pin mounts.

Once both pivot pin mounts are installed, use the #6 set screws to lock them to the pivot pin. The pivot pin should be
flush with the outside edge of the pin mounts. Install the handle assembly into the shifter housing making sure the handle
is pointing forward or in the same direction as where the cable will be mounted (see photo).

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we
strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.

ADVANCE ADAPTERS INC. P/N: 715543-231

P.O. Box 247, 4320 Aerotech Center Way New Item: (10/10)
Paso Robles, CA 93447 PAGE 3 of 8
Telephone: [phone] Fax: [phone] Page Rev. Date: 07-14-11

TJ 231 CABLE SHIFTER

Secure the pivot pin mounts to the shifter housing using 3 of the B.H.C.S and the one S.H.C.S(see 2nd photo on row 3).
Remove the double nuts and star washer from one side of the cable and slip the heat sheild over the cable. One of these
nuts gets discarded and install one of theme back on the cable with the star washer.

Install the cable barrel retainer (make sure it is orientated correctly) and thread the cable barrel on to the cable.

Thread the heim joint to the cable end and before mounting to the shifter housing install the extra cable barrel plug.
Retain the cable assembly to the shifter housing with the 3 B.H.C.S. Line the heim joint with the handle and install the
bolt through the access hole in the shifter. We have provided plugs for these once the fasteners are tight. The shift knob
uses a flat head bolt that recesses into the shifter handle and can be installed now or during assembly into the vehicle.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we
strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.