Advance Adapters 712576 User Manual

ADVANCE ADAPTERS INC. P/N: 712576
P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 PAGE 1 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 02-27-14
GM BELLHOUSING FOR USE WITH
1996 GM NV4500 TRANSMISSION
1. 1 712548-PLT DUST COVER PLATE
2. 1 712576-BLK BELLHOUSING
3. 1 716067A MODIFIED BEARING RETAINER
4. 1 716154 PILOT BEARING (.590") **See Special Note below
5. 1 716176 CLUTCH RELEASE ARM
6. 1 716180 BALL PIVOT (Installed)
7. 1 716332 T/O ARM RUBBER BOOT (see BOOT NOTE below)
8. 2 720057 6mm x 1.00 x 16mm LG.
9. 4 723103 5/16" LOCK WASHER
10. 4 723123 5/16" x 1/2" LONG H.H.C.S.
11. 6 723722 H.H.C.S. 3/8"-16 x 1-1/4" LONG
12. 4 724303 7/16" LOCKWASHERS
13. 4 724308 H.H.C.S. 7/16"-14 x 1-3/4" LONG
14. 1 JP001 JEEP INSTRUCTION MANUAL
NOTES
In 1996, GM changed the NV4500 transmissions to an internal hydraulic release bearing design. These new transmissions have an aluminum bearing retainer installed on the front of the transmission case. The bolt pattern on the transmission is the same as the Dodge NV4500. In February of 1996, Advance Adapter's introduced this new bellhousing as a solution to installing these transmissions back to a conventional clutch release arm design. The bellhousing adapter kit includes a new Dodge bearing retainer that has been modified for use with a stock GM clutch fork. If you are purchasing this item as an adapter kit and are going to be installing your new bearing retainer onto your transmission, it will be your responsibility to verify proper main shaft end play. Refer to the service manual for the correct procedure in determining the proper pre­load.
Most 1997 & up GM 4.3L V6 engines had a larger crank I.D. The pilot bushing in this kit requires a steel sleeve, P/N 716155.
NOTE: If our bellhousing does not index over the front retainer and the retainer is aluminium, you could have an aftermarket retainer. The stock NV4500 re­tainers should measure 5.5957" to 5.5977" in diameter. Some aftermarket ones were .003" to .007" larger in diameter. If this is the case, you would need to modify your retainer to fit our bellhousing.
DUST COVER INSTALLATION
The dust cover that we have furnished with this kit will fit all Chevy engines up to 1986. If your engine is 1986 or newer and used the large rear main seal, you will need to modify the inside diameter of the steel sheet metal plate to allow for clearance around the rear main seal area.
**SPECIAL PILOT BEARING NOTE:
Due to variations in both the transmission input shaft length and bellhousing depth, it will be the customer's responsibility to verify pilot bearing engagement from the new transmission input shaft tip.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
NOTE:
We have found that when using the Zoom brand clutch assembly and other "High Hat" style clutch assemblies, we have encountered interference with the clutch arm. The only modification for Zoom clutches would be to reduce the thick­ness of the flywheel. These style clutch pressure plates are not recommended for use with this bellhousing.
BOOT NOTE: The throw out arm boot provided in this bellhousing kit was designed for a Jeep throw out arm. The arm provided in this kit is a Chevrolet arm. The boot may need to be modified for the correct arm location in the boot.
ADVANCE ADAPTERS INC. P/N: 712576
P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 PAGE 2 OF 4 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 11-09-05
GM BELLHOUSING FOR USE WITH
1996 GM NV4500 TRANSMISSION
RETAINER INSTALLATION:
The stock GM NV4500 transmission used an internal release bearing that mounts to the front aluminum bearing retainer housing. Kits purchased before May 7, 1999, used a modified Dodge retainer (which was supplied in the kit). This retainer replaced the GM aluminum retainer and provided the proper configuration to utilize the new release bearing assembly. If this bellhousing was purchased with the intent to use a Dodge transmission with a new input shaft, your stock retainer must be modified. See below for machining specifications.
Kits purchased after May 7, 1999, will retain the stock GM aluminum bearing retainer and will use P/N 716067A to obtain the proper configuration. Part No. 716067A is a modified retainer that bolts to the stock GM retainer. We switched to this design due to the fact that the stock Dodge retainer (used on the earlier kits) were no longer accessible.
Part No. 716067A is machined to index over the stock GM aluminum retainer. Once the retainer is indexed, rotate the 716067A to line up with the two drilled & tapped holes located on the GM retainer. Using the two (2) 6mm fasteners & Loctite #242, secure the 716067A to the GM retainer. NOTE: We have seen some aftermarket GM aluminum retainers that have a larger index hub. This hub measures 4.408". Our retainer is machined to fit the stock GM retainer which measures 4.398". If our P/N 716067A
does not fit the aluminum hub on the NV4500 retainer, then one of the pieces will be required to be machined for proper indexing.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
For customers that have a Dodge gas version transmission and wish to use this bellhousing, you will need to purchase a new Chevy input shaft, Advance Adapters Part No. 52-0221. You will also need to machine your stock retainer. We have enclosed this drawing for your reference.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
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