Advance Adapters 712555 User Manual

ADVANCE ADAPTERS INC. P/N: 712555

P.O. Box 247, 4320 Aerotech Center Way New Item: (7/96)
Paso Robles, CA 93447 PAGE 1 OF 3
Telephone: [phone] Fax: [phone] REV DA TE: 06-16-09

DODGE NV4500 5 SPEED (Gas) 4 CYLINDER

AMC JEEP ENG./AX4 BHSG. (Int. Slave Cylinder)

KIT CONSITS OF:
No: Qty Part No. Description

1. 1 712555-PLT STEEL ADAPTER PLATE

2. 2 716086 SPECIAL DOWEL PIN

3. 1 716113 ALUM. RETAINER RING

4. 1 716167 PILOT BUSHING

5. 4 723104 HEX HEAD CAP SCREWS 5/16"-18 x 3/4" LONG

6. 1 723146 5/32" x 1-1/2" LONG SPLIT PIN

7. 9 723703 3/8"-16 NYLON LOCK NUT

8. 9 723717 3/8"-16 x 2" F.H.C.S.

9. 9 723735 3/8" FLAT WASHERS

10. 4 725002 1/2" LOCK WASHERS (Trans.)

11. 4 725008 H.H.C.S. 1/2"-13 x 1-1/2" LONG (Trans.)

12. 1 JP001 JEEP INSTRUCTION MANUAL

INSTALLATION PROCEDURES:

This adapter plate will adapt a Dodge standard duty gas type NV4500 5 speed directly to the original Jeep AX4 or AX5
bellhousing. The new transmission input shaft is long enough to maintain the proper clutch spline engagement. The pilot
bushing must be changed to fit the new input shaft. The hydraulic release bearing should be replaced according to all Jeep
service manuals. The Jeep replacement item number is #83503384. DO NOT ATTEMPT to use the Dodge heavy duty
transmission diesel version for this installation.

ASSEMBLY PROCEDURES:

1. Modify your front bearing retainer as per the drawing on page 3. Assemble the new bearing retainer onto the front
of the transmission using new 5/16"hex head bolts provided. Make sure that bolts do not protrude into the gear box
area and cause gear damage.

2. Modify the stock Jeep bellhousing for slave cylinder hose clearance.

3. Adapter plate must be installed to the bellhousing using the two special dowels.

4. Install the nine (9) flat head bolts into the bellhousing using 15-20 ft./lbs. of torque.

5. Assemble the transmission to the adapter plate using the new bolts provided.

6. Install the new split pin into the steel plate in order to keep hydraulic bearing from rotating.

7. Trial fit the slave cylinder into the bellhousing and make sure that hoses have adequate clearance through the
bellhousing.

8. The pilot bushing in the AMC engine crank must be replaced with the new bushing supplied.

9. The clutch disc for the original 4 cylinder installation used a 1"-14 spline size and the new transmission requires a
1-1/8"-10 spline. Centerforce clutch disc Part No. 383824 will be required for the new installation.

10. The input gear of the NP231 transfer case will need to be changed from 21 spline to 23 spline in order for the new

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.

ADVANCE ADAPTERS INC. P/N: 712555

P.O. Box 247, 4320 Aerotech Center Way New Item: (7/96)
Paso Robles, CA 93447 PAGE 2 OF 3
Telephone: [phone] Fax: [phone] REV DA TE: 02-25-97

DODGE NV4500 5 SPEED (Gas) 4 CYLINDER

AMC JEEP ENG./AX4 BHSG. (Int. Slave Cylinder)

NV4500 to properly fit. We supply Part No. 716053 for the transfer case modification.

11. If you would like to eliminate the internal hydralic release bearing design, you could upgrade to the 1995-96 Jeep
design that uses an external slave cylinder. This would require kit # 712559, and a new bellhousing, slave cylinder,
throw out bearing and clutch arm. The only difference with the adapter is the front bearing retainer on the new

transmission.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.