Advance Adapters 50-8811 User Manual

ADVANCE ADAPTERS INC. P/N: 50-8811
P.O. Box 247, 4320 Aerotech Center Way New Item: (01/03) Paso Robles, CA 93447 PAGE 1 OF 3 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 12/09/13
DANA 300
TO NP203 LOW GEAR BOX
KIT CONSISTS OF:
No. Qty Part No. Description
1. 1 51-8603 .75" ROTATION ADAPTER
2. 1 *51-8811 NP203 DUAL T/C TO TOY L/C
3. 1 *51-9700 ADAPTER HOUSING
4. 1 52-8811 NP203 DUAL T/C TO SHAFT 23 SPL.
5. 1 716061 VENT ASSY / C4 CASTING
6. 6 723731 3/8"-16 x 1" S.H.C.S.
7. 8 723704 3/8" LOCKWASHER PLT.
8. 8 723122 5/16" FLAT WASHER PLT.
9. 8 723723 H.H.C.S. 3/8"-16 x 1-1/2"
10. 5 *724304 7/16"-14 NUT
11. 5 *724305 7/16"-14 x 1.875" STUD BOLT
12. 1 761097 1/2" MAGNETIC PIPE PLUG
13. 1 300922 BRASS ELBOW
14. 6 302069 TRANSFER CASE STUDS
15. 6 302071 TRANSFER CASE FLANGED NUTS
"*" MUST BE ASSEMBLED IN HOUSE. RTV blue silicon must be used between adapters, and
Loctite on the 7/16" stud bolts and nuts. See MP or TU before shipping.
INSTALLATION INSTRUCTIONS
This kit is designed to be used with an Dana 300. The GM NP203 transfer case is chain-driven and was used from the early 1970s through 1979. The NP203 transfer case can be identified by a cast iron case, and the inspection cover in the low gear box housing. This kit is designed to use the front half of the NP203 transfer case, which houses the low gear set. RTV blue silicone or gasket eliminator must be used between mating surfaces.
This kit works with a TH350, 700R-4, TH400 or SM465. Transfer case linkage, crossmember, and floorboard modifications are necessary. We have also included a brass elbow that goes in the top of the new adapter plate. The vent supplied will need to be mounted to the firewall along with an additional 3/8" hose.
This kit will only fit the Dana 300 with a twin stick shifter installed. The inner pivot ear of the stock Dana 300 shifter must be modified.
DO NOT FORCE THE NEW ADAPTER PLATE ONTO THE TRANSFER CASE OR THE NP203 GEAR BOX. If
assistance is needed, please feel free to call us toll free at 1-800-350-2223.
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
ADVANCE ADAPTERS INC. P/N: 50-8811
P.O. Box 247, 4320 Aerotech Center Way New Item: (01/03) Paso Robles, CA 93447 PAGE 2 OF 3 Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev . Date: 12/09/13
DANA 300
TO NP203 LOW GEAR BOX
rr
Tab must be removed
for retainer to fit into
adapter.
After tab removed.
The existing NP203 retainer is used. The new shaft replaces the existing NP203 shaft in the low gear box. (photo shows early 10 spline shaft)
(photo shows early 10 spline shaft)
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive dealerships and parts stores.
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