Advance Adapters 50-4602 User Manual

ADVANCE ADAPTERS INC. P/N: 50-4602

P.O. Box 247, 4320 Aerotech Center Way Old Part No: 711046NS-16
Paso Robles, CA 93447 PAGE 1 OF 3
Telephone: [phone] Fax: [phone] Page Rev. Date: 02-14-03

GM TRUCK 4SPEED MODEL SM465 10 SPLINE

TO T OYOTA L/C 4 SPEED TRANSFER CASE

KIT CONSISTS OF:
No. Qty Part No. Description

1. 1 51-8700 ADAPTER CASTING (Ref: 711187)

2. 1 52-4601 SPUD SHAFT 16 SPLINE (Ref: 711346-16)

3. 1 KIT 715530 TRANSFER CASE SHIFTER BRKT.

4. 1 716013 BEARING RETAINER

5. 1 716301 BEARING

6. 1 716515 GASKET

7. 1 716568 GASKET

8. 2 723701 NUT 3/8"-16 PLATED

9. 8 723704 3/8" LOCK WASHER

10. 2 723711 STUD BOLT 3/8"-16 X 2" LONG (Install 1/2" ONLY into transmission case)

11. 6 723723 H.H.C.S. 3/8"-16 X 1-1/2" LONG

12. 3 724345 H.H.C.S. 7/16"-14 X 5" LONG

13. 2 724349 H.H.C.S. 7/16"-14 X 1-1/2" LONG

14. 1 728701 NYLON LOCK NUT

15. 1 728702 7/8" FLATWASHER

SPECIAL INSTALLATION NOTE:

The rear output shaft bearing that is located in the back of the transmission main case has an external snap ring around
the outside diameter of the bearing. The snap ring is trapped between the transmission case and the new Advance Adapters
housing. By trapping the snap ring, the main shaft location is held in a firm location and the shaft is prevented from drifting
either forward or rearward. The thickness of the original snap ring varies between a 2WD GM transmission and a 4WD
GM transmission. Since we use the same adapter housing for both locations, it may be necessary to modify the thickness
of the snap ring for installation with the new adapter housing. This can be done by simply grinding down the thickness
or by doubling up on the gasket between the transmission and the transfer case. Not all applications will have this problem,
but you should be aware of this variation. Two wheel drive transmissions use a thinner snap ring.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a
service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive
dealerships and parts stores.

ADVANCE ADAPTERS INC. P/N: 50-4602

P.O. Box 247, 4320 Aerotech Center Way Old Part No: 711046NS-16
Paso Robles, CA 93447 PAGE 2 OF 3
Telephone: [phone] Fax: [phone] Page Rev. Date: 02-20-02

GM TRUCK 4SPEED MODEL SM465 10 SPLINE

TO T OYOTA L/C 4 SPEED TRANSFER CASE

GM & CHEVY SM465 4 SPEEDS 1968 & UP:

This transmission can be identified by a case length of 12". The casting numbers on the case should be GM465452, 6273212
or 3901127. The top shift cover casting number should be GM3901131. The P.T.O. opening is available on both sides

of the main case. This transmission has a non-synchro first gear. The gear ratios for this transmission are as follows:

First Gear 6.46
Second Gear 3.58
Third Gear 1.70
Fourth Gear Direct
Reverse 6.09

In order to use this transmission with our kits, you must make sure that you have the proper output shaft from the original
4 speed transmission to couple to the new adapter. Currently, we manufacture the adapters for both 35 spline and 10 spline
output shafts. If your transmission has a 32 spline output shaft, then you will be required to change to one of the other
shafts listed below.

GM Part No. 6259663 - Output shaft with 10 splines
GM Part No. 3932265 - Output shaft with 35 splines

The shaft has a rear bearing that is retained with either a snap ring or special lock nut. Without this snap ring or lock nut
in the proper position, the shaft will walk forward into the input shaft causing severe damage. Make sure that the shaft
is locked by either the lock nut or snap ring to avoid severe damage.

The new spud shaft that we have furnished with your kit must slip over the output shaft without bottoming out or causing
spline interference. The spud shaft is located in the correct position by using the bearing that is counted on the back side
of the new adapter. With the spud shaft in position and the adapter on the new transmission, you must be able to rotate
the shaft freely There are certain applications that may require a slight grinding of the original output shaft to prevent the
original shaft from bottoming out inside the new Advance Adapters coupler. On transmissions having 35 splines, the
threaded portion at the very end of the shaft will need to be removed. This can be done with an abrasive cutoff saw and
must be done for clearance inside the new adapter coupler.

The adapter plate that we have furnished for your new transmission has a special pocket that has been machined into the
transmission side for clearance over the reverse counter shaft. Make sure that the counter shaft in the transmission is
rotated for proper engagement into the new adapter housing.

The right side of the main case will need to be ground off for clearance of the front output yoke on certain installations.
We recommend a trial fit with your transfer case and front output yoke so that any modifications that may be required can
be done before final installation. This is a good time to set up the shifter linkage for the transfer case controls.

Make sure that the adapter fits flush against the back of the transmission and indexes properly over the two bearings.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.