Advance Adapters 50-3034A User Manual

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ADVANCE ADAPTERS INC. P/N: 50-3034A

P.O. Box 247, 4320 Aerotech Center Way New Item: (01-02)
Paso Robles, CA 93447 PAGE 1 OF 6
Telephone: [phone] Fax: [phone] Page Rev . Date: 02-28-14

JEEP & SCOUT D300 T/C SHORT TAILHOUSING

32 SPLINE OUTPUT WITHOUT A YOKE

KIT CONSISTS OF:

No. Qty Part No. Description

1. 1 300491 REAR YOKE END PLAY SHIM (3 sizes) (Installed by AA)

2. 1 300513 BEARING, REAR OUTPUT FRONT (Installed by AA)

3. 1 300515 CAGED NEEDLE BEARING (Installed by AA)

This needle bearing must be removed when installing this kit into a Scout.

4. 1 300104P SPEEDOMETER HOLE PLUG

5. 1 300625 SPEEDO RING GEAR

6. 1 300627 CIRCLIP, SPEEDO RING GEAR

7. 1 300629 SPEEDOMETER RETAINING CLIP

8. 1 300630 O-RING FOR SPEEDOMETER

9. 1 300922 BREATHER, BRASS ELBOW

10. 1 51-3020 CASTING (Installed by AA)

11. 1 52-3000 SHAFT (Installed by AA)

12. 1 716296 THRUST WASHER FOR DANA 300 (Installed by AA)

13. 1 716303 TAPPERED BEARING

14. 4 723730 S.H.C.S. 3/8"-16 x 1-1/4"

15. 1 723713 3/8"-16 x 1.25" STUD BOLT

16. 1 723701 3/8"-16 NUT

17. 1 301403 BOLT- 5/16"-18 x 3/4" H.F.C.S. NON SERRATED W/ND

NOTE: This kit is 1.5" longer than stock.

SPECIAL NOTE:

This kit will not work with the
long version tailhousing of the
Dana 300. The long style tail­housing measures approxi­mately 4.5", and requires kit #
50-3032 or 50-3033

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will

void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a
service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive
dealerships and parts stores.

ADVANCE ADAPTERS INC. P/N: 50-3034A

P.O. Box 247, 4320 Aerotech Center Way New Item: (01/02)
Paso Robles, CA 93447 PAGE 2 OF 6
Telephone: [phone] Fax: [phone] Page Rev . Date: 01-17-02

EEP & SCOUT D300 T/C SHORT TAILHOUSING 32

SPLINE OUTPUT WITHOUT A YOKE

DISASSEMBLY INSTRUCTIONS:

1. Remove the transfer case from your vehicle.

2. Remove the bottom access cover of the Dana 300.

3. Remove the rear yoke.

4. Remove the front index retainer, gear, and input shaft of the Dana 300.

5. Unbolt and remove the tailhousing. With this removed, you should have the output shaft exposed with the tapered
bearing still on the output shaft. This bearing is a tough one to remove. The best way to remove it is by using a bearing
puller. Once the bearing is removed, the stock output shaft can be taken out through the front of the transfer case.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we
strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.