Advance Adapters 50-0224 User Manual

ADVANCE ADAPTERS INC. P/N: 50-0224

P.O. Box 247, 4320 Aerotech Center Way New Item: (03/98)
Paso Robles, CA 93447 PAGE 1 OF 3
Telephone: [phone] Fax: [phone] Page Rev. Date: 04-24-12

DODGE MODEL NV4500 5 SPEED

29 SPLINE OUTPUT TO T OYOTA L/C 19 SPLINE

KIT CONSISTS OF:

No. Qty Part No. Description

1. 1 51-0224 ADAPTER CASTING

2. 1 52-0224 19 SPLINE SPUD SHAFT (29T INTERNAL)

3. 2 715539-1 SHIFT SPACER

4. 1 715539-2 SHIFT BRACKET

5. 1 716142 SPACER

6. 1 716247 BEARING RETAINER FOR 716310

7. 1 716310 SEALED BEARING

8. 1 716321 SPECIAL SNAP RING

9. 8 720046 10mm-1.5 x 40mm S.H.C.S.

10. 2 723704 LOCK WASHER 3/8" PLT

11. 2 723739 3/8"-16 x 7/8" H.H.C.S.

12. 7 724303 7/16" LOCKWASHERS

13. 3 724311 7/16"-14 x 3-1/2" H.H.C.S.

14. 4 724349 7/16"-14 x 1-1/2" H.H.C.S.

15. 1 724351 SET SCREW, 7/16"-14 x 1/2"

16. 1 TLC001 LAND CRUISER INSTRUCTION MANUAL

17. 1 NV001 NV INSTRUCTION MANUAL (only available online @ www.advanceadapters.com)

If your transfer case was coupled to a manual transmission, Toyota used a single lip seal in the front of the transfer case.
We recommend changing the seal with a double lip seal that was used on the stock automatic applications.
Toyota # 90316-48003

NOTE:

This kit will work ONLY with Heavy Duty Dodge NV4500 5-speed transmissions. NO

EXCEPTIONS.

P/N 724351 must be installed (using silicone) into the casting as shown. This set screw
will prevent fluid from leaking out of the casting.

CAUTION:

There are two 3/8" holes located on the side of the adapter for the mechanical shifter linkage. If your vehicle
has a 3 speed vacuum type shifter, these holes are not going to be used. They will need to be plugged with the
hardware provided and small amount of silicone.

SPECIAL NOTE: You may be required to change out the snap ring on the 308 bearing. The split-style
transfer case used two different diameter snap ring groves in the case. We have included both snap rings
to fit both styles of transfer cases.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly
recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We
recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally
available at automotive dealerships and parts stores.

ADVANCE ADAPTERS INC. P/N: 50-0224

P.O. Box 247, 4320 Aerotech Center Way New Item: (03/98)
Paso Robles, CA 93447 PAGE 2 OF 3
Telephone: [phone] Fax: [phone] Page Rev. Date: 07-01-08

DODGE MODEL NV4500 5 SPEED

29 SPLINE OUTPUT TO T OYOTA L/C 19 SPLINE

INSTALLATION NOTES:

1. This adapter is designed for exclusive use of the Dodge 4WD 29 spline output version of the NV Model 4500
transmission. You must use this transmission due to the length and spline size of the output shaft. The shaft must
be shortened to the 5.420" cutoff length (see Page 3). In order to cut the shaft off, you will need to remove the
tailhousing. The shaft can be cutoff using and abrasive cutoff saw or a skill saw equipped with a special metal cutting
blade. Be sure to use safety glasses during this procedure.

2. The assembly of the adapter plate to the transfer case should be very much like the originally transmission that is being
replaced. The stock transfer case lock nut is retained to hold the two gears in position. The stock Toyota nut is
P/N 90179-26004.

3. The alignment between the new adapter plate and transfer case must be performed by the new bearing that has been
included with the adapter. This bearing will have the external snap ring on the outside of the adapter similar to the
original transmission. When installing the adapter to the NV4500 make sure the stock dowel pins are in the

transmission.

4. When using this transmission assembly with a 6 cylinder Toyota engine, you may need to modify the gas tank area
on 1979 and newer vehicles. It would be advisable that your vehicle be equipped with a suspension lift. 1980 to 1985
vehicles require a custom crossmember to be made for the new transmission assembly. On 1986 & newer vehicles,
the original crossmember can be modified.

5. The transfer case shift controls will need to be modified for use with the new transmission.

NOTE:

This casting is used for both the early and late Land Cruiser transfer cases. When bolting your transfer case
to the new adapter, you will find one hole on the casting that is not used. We recommend using a dab of RTV
Blue Silicone to plug this hole.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will

void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that
a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at
automotive dealerships and parts stores.