Advance Adapters 50-0210 User Manual

ADVANCE ADAPTERS INC. P/N: 50-0210

P.O. Box 247, 4320 Aerotech Center Way New Item: (08/94)
Paso Robles, CA 93447 PAGE 1 OF 4
Telephone: [phone] Fax: [phone] Page Rev. Date: 02-19-02

NEW VENTURE MODEL 4500 5 SPEED

TO JEEP DANA 20 6 SPLINE T/C

KIT CONSISTS OF:

No. Qty Part No. Description

1. 1 51-0212 ADAPTER CASTING 5.875" LONG

2. 1 52-0210 6 SPLINE SPUD SHAFT (31T INTERNAL)

3. 1 716144 SPECIAL BEARING RETAINER FOR JEEP (Large Hole)

4. 1 716302 SEALED BEARING

5. 1 716455 SNAP RING

6. 1 716462 SET COLLAR

7. 1 716568 GASKET

8. 1 716721 NATIONAL SEAL #3095

9. 1 728701 NYLON NUT

10. 1 JP001 JEEP INSTRUCTION MANUAL

11. 1 NV001 NEW VENTURE INSTRUCTION MANUAL

NOTE:

This adapter kit has an overall transmission assembled length of 18.250". This transmission kit must be used with a 4WD
GM transmission.

The length of this adapter will make it nearly impossible to use this transmission with the CJ5 models. The only exception
would be a 4 cylinder engine or V6 engine that is set to the very forward position of the engine compartment. It would
not be recommended to have a suspension lift, since the rear driveline angle would not be compatible. Due to the size
of the transmission, a body lift would be almost mandatory. We prefer that these adapters only be used in the CJ7 vehicles
or wagons and trucks.

SPECIAL NOTE:

The output gear and nut assembly must use original 7/8" washer to secure gear properly.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly
recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We
recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally
available at automotive dealerships and parts stores.

ADVANCE ADAPTERS INC. P/N: 50-0210

P .O. Box 247, 4320 Aerotech Center W ay New Item: (08/94)
Paso Robles, CA 93447 PAGE 2 OF 4
Telephone: [phone] Fax: [phone] Page Rev. Date: 04-26-10

NEW VENTURE MODEL 4500 5 SPEED

TO JEEP DANA 20 6 SPLINE T/C

NOTE:

1. This adapter is designed for exclusive use of the 4WD General Motors version of the New Venture Model 4500
transmission. You must use this transmission due to the length and spline size of the output shaft. The shaft must
be shortened to the 4.498" cutoff length. In order to cut the shaft off, you will need to remove the tailhousing.
The shaft can be cutoff using and abrasive cutoff saw or a skill saw equipped with a special metal cutting blade.
Be sure to use safety glasses during this procedure.

set collar.

2. The assembly of the adapter plate to the transfer case should be very much like the originally transmission that
is being replaced. A new flat washer and nut are provided for holding the output gear in position inside the transfer
case.

You must remove the harmonic balancer and install the 2 piece

3. The alignment between the new adapter housing and transfer case must be performed by the bearing retainer
that has been included with the adapter. A new sealed bearing has been provided for keeping the two fluids
separated. The bearing retainer is available only for large hole transfer cases. Make sure that you have the proper
bearing retainer before assembly is completed. (Note: If you have a small hole transfer case, please contact

the number listed above for more information.)

4. The transfer case shift controls will need to be modified for use with the new transmission.

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that
a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at
automotive dealerships and parts stores.