ADS-TEC OPC7008 User Manual

Version 1.3

User Manual

Industrial PCs OPC7008

Product Portfolio

Industrial PCs OPC7008

Raiffeisenstr.14

D-70771 Leinfelden-Echterdingen

Germany

Industrial PCs OPC7008

INDEX

ABOUT US .......................................................................................................................................... 5

1 REMARKS ................................................................................................................................. 6

1.1 RELEVANT DOCUMENTATION FOR THE DEVICE .................................................................................... 6

1.2 EXPLANATION OF USED SYMBOLS .................................................................................................... 6

1.3 DATA, FIGURES AND MODIFICATION ................................................................................................ 6

1.4 TRADE MARKS ........................................................................................................................... 7

1.5 COPYRIGHTS ............................................................................................................................. 7

1.6 ENVIRONMENTAL CONDITIONS ....................................................................................................... 8

1.7 STANDARDS .............................................................................................................................. 9

1.8 EQUIPMENT VERSION .................................................................................................................. 9

1.9 SCOPE OF DELIVERY .................................................................................................................... 9

2 OPERATING INSTRUCTIONS ....................................................................................................... 10

2.1 OPERATING LOCATION ............................................................................................................... 10

2.2 DAMAGE DUE TO IMPROPER USE ................................................................................................... 10

2.3 WARRANTY / REPAIR ................................................................................................................. 11

2.4 TREATMENT AND DISPOSAL OF LITHIUM BATTERIES ........................................................................... 11

3 INSTALLATION ........................................................................................................................ 12

3.1 INSTALLATION OPTION .............................................................................................................. 12

3.2 EXTERNAL DEVICE DIMENSIONS .................................................................................................... 13

3.3 INSTALLATION LAYOUT FOR OPC7008 .......................................................................................... 14

3.4 ORDER OF INSTALLATION ........................................................................................................... 15

4 COMMISSIONING ..................................................................................................................... 17

4.1 AVAILABLE INTERFACES .............................................................................................................. 17

4.2 CABLE INSTALLATION ................................................................................................................ 17

4.3 ORDER OF STEPS DURING COMMISSIONING ..................................................................................... 18

4.4 CHECK FOR OPERATIONAL READINESS ............................................................................................ 18

5 OPERATION ............................................................................................................................ 19

5.1 FRONT CONTROL KEYS ............................................................................................................... 19

5.2 SOFT KEYBOARD ...................................................................................................................... 20

5.3 TOUCH SCREEN ........................................................................................................................ 21

5.4 STATUS INDICATORS ................................................................................................................. 21

6 INTERFACES ............................................................................................................................ 22

6.1 INTERFACE SETUP ..................................................................................................................... 22

6.2 24 V DC POWER SUPPLY ............................................................................................................ 22

6.3 USB CONNECTIONS .................................................................................................................. 22

6.4 PS/2 CONNECTOR .................................................................................................................... 23

6.5 NETWORK CONNECTION (RJ45) .................................................................................................. 23

6.6 SERIAL COM INTERFACE (RS232) ............................................................................................... 24

6.7 EXTERNAL DRIVES .................................................................................................................... 24

7 DRIVES .................................................................................................................................. 25

7.1 HARD DRIVE / FLASH SSD ......................................................................................................... 25

8 SOFTWARE & DRIVER INSTALLATION .......................................................................................... 26

8.1 INSTALLING THE OPERATING SYSTEM ............................................................................................ 26

8.2 TOUCH SCREEN DRIVER INSTALLATION .......................................................................................... 27

8.3 SOFT KEYBOARD ...................................................................................................................... 27

9 TECHNICAL DETAILS ................................................................................................................. 28

10 SERVICE AND SUPPORT ............................................................................................................. 30

10.1 ADS-TEC SUPPORT .................................................................................................................... 30

10.2 COMPANY ADDRESS .................................................................................................................. 30

11 COMPONENT REPLACEMENT ....................................................................................................... 31

11.1 1. REPLACING THE LITHIUM BATTERY ............................................................................................ 32

11.2 2. REPLACING THE FLASH MODULES .............................................................................................. 33

12 CE CONFORMITY DECLARATION .................................................................................................. 35

Industrial PCs OPC7008

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ABOUT U

ads-tec GmbH Raiffeisenstr. 14

D-70771 Leinfelden Phone: +49 711 45 Fax: +49 711 458

Echterdingen

94-0

4-990

www.ads-tec.com

As a supplier of h operating groups o up to date and del system technology.

ads-tec puts entir commissioning - an technology.

h tech equipment, ads-tec supports large e

companies with state-of-the-art technology, kn

ivery of comprehensive services in the area of

solutions for automation into practice - fro

has particularly specialised in manipulation an

terprises and globally

ow-how that is always

automation, data and

the planning to the material manipulation

The Data Technolo wide range of indus

ads-tec has special develops software t

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y division develops and manufactures PC base

rial PCs, thin clients and embedded systems ava

ised in the adaptation and optimisation of op

ols to complement the offered hardware platfor

solutions and holds a

ilable.

erational systems and

1 REMARKS

1.1 RELEVANT DOCUMENTATION FOR THE DEVICE

The following documents are essential for setting up and operating this device:

SER MANUAL (THIS DOCUMENTATION):

Contains information for installation, commissioning and operating the device along with technical data of the device hardware.

EBSITE

By using the website www.ads-tec.de leaflets and flyers from the Download section on the website.

Note:

We would recommend you make use of our website contents (www.ads-tec.de) in order to ensure an optimised data quality and to be quickly and comprehensively informed of any technical modification.

ERVICE CD:

Contains drivers and user manuals.

Industrial PCs OPC7008

, you can download drivers, software, user manuals,

Note:

The service CD menu automatically starts if the autostart option for removable media is activated.

The service CD was created by using Adobe Flash. The service CD menu is even available

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if the Flash Player is not installed.

1.2 EXPLANATION OF USED SYMBOLS

Warning:

The "Warning" symbol refers to activities which could cause personal injury or damage to the hardware and software!

Note:

The "Note" symbol describes conditions which unconditionally have to be observed in order to ensure trouble-free operation. Additionally, hints and advice for the efficient use

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of this device and for software optimisation are given using this symbol.

1.3 DATA, FIGURES AND MODIFICATION

All texts, data and figures are non-binding. All these materials are subject to modification due to technological advances. Our products comply with all provisions and requirements of the legislation at that point in time when the products leave our company premises. The operator/operating company bears sole responsibility for the compliance with any consecutive new technological requirement and adherence to any consecutive new legislatory provision, as well as for the observance of their obligation as the

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operator/operating company.

Industrial PCs OPC7008

1.4 TRADE MARKS

We would like to emphasise that all names of hardware and software products used in this documentation, as well as all brand names of corresponding companies are subject to the general copyrights of the intellectual property in terms of trademarks, brand names and patents.

Windows

Intel

CompactFlash

RITTAL

Any other national and international trademarks and product names shall hereby also be

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1.5 COPYRIGHTS

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recognised.

This manual including all contained figures is protected by copyright law. Any use of this manual by a third party in non-compliance with the international copyright law shall hereby be prohibited. Any reproduction, translation and electronic or photographic archiving or modification requires previous written agreement by ads-tec GmbH.

In the event of non-compliance, you shall be obliged to compensate for damages.

, Windows® CE are registered trademarks of Microsoft Corp.

, Pentium®, Atom™, Core™2, are registered trademarks of Intel Corp.

, PS/2® and VGA® are registered trademarks of IBM Corp.

IBM

is a registered trademark of the Compact Flash Association.

is a registered trademark of Rittal Werk Rudolf Loh GmbH & Co. KG.

1.6 ENVIRONMENTAL CONDITIONS

The device may be operated under the following conditions. Failure to observe these specifications will terminate any warranty for this device. Ads-tec cannot be held liable for any damages arising due to improper use and handling.

• Temperature for OPC7008 In operation -20 … +55°C*

(*only with Flash SSD)

for storage -30 … +75°C

• Temperature for devices OPC7013/7015

In operation +5 … +45°C

In operation -20 … +60°C*

(*valid only with Flash SSD, Automotive HDD or 2,5" Industrial SSD)

for storage -30 … +65°C for storage -30 … +75°C* (*valid only with Flash SSD, Automotive HDD or 2,5" Industrial SSD)

• Temperature for device OPC7022

In operation +5 … +45°C for storage -20 … +60°C

• Humidity:

In operation 10 … 85% without condensate For storage 10 … 85% without condensate

• Vibration resistance

In operation 1 G, 10 … 500 Hz

• Shock resistance

In operation 5 G, with a half-wave of 30 ms duration (DIN EN 60068-2-27)

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Industrial PCs OPC7008

(DIN EN 60068-2-6)

Industrial PCs OPC7008

1.7 STANDARDS

This device complies with the requirements and protective aims of the following EC regulations:

• This device meets the test requirements for granting the CE sign according to the

European test standards EN 61000-6-4 and EN 61000-6-2.

• This device complies with the test requirements in accordance with EN 60950

(VDE0805, IEC950) "Safety of Information Technology Equipment"

• The device meets the EN 60068-2-6 standard test requirements (sinus excitation).

• The device meets the EN 60068-2-27 standard test requirements (shock resistance

test).

Note:

A respective conformity declaration for the authority in charge is available at the manufacturer and may be viewed on request.

All connected components, as well as cable connections must also meet these requirements for compliance with the EMC legislation. For this reason, screened bus and LAN cables including screened connectors must be used and installed according to the instructions in this user manual.

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1.8 EQUIPMENT VERSION

The system is available in the following equipment version:

Platform including a Flash SSD:

Platform without any rotating mass storage medium (hard disc, etc.) and with an embedded operating system (Windows CE 6.0 / XP embedded) for stationary use with a standard Ethernet or with radio networking cards installed on moving commissioning / forklift equipment.

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1.9 SCOPE OF DELIVERY

Please check that all of the following components are contained in the packaging:

• 1 x device

• With 24V DC devices: 3-pin lead-through plug from Phoenix Contact, 3-pin 3.81

• Service CD

Optional delivery scope

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• Operating system

OPC7 with a screw connection (already connected with

device socket)

2 OPERATING INSTRUCTIONS

This device contains electrical voltages and extremely sensitive components. User intervention is restricted to plugging in additional cards only. The manufacturer or a service partner authorised by the manufacturer should be consulted if you plan to make further modifications. For this type of work, the device must be switched off at the mains and the power lead must be disconnected. Suitable measures for avoiding electrostatic discharge towards parts of the components when touching the equipment must be taken. If the device is opened by an unauthorised person, hazards for the user might arise and any warranty claim will cease.

General instructions:

• All users must read this manual and have access to it at all times.

• Installation, commissioning and operation may only be carried out by trained and

qualified staff.

• The security instructions and the manual itself must be observed by all persons

who work with this device.

• At the location of use the valid guidelines and regulations for accident prevention

must be observed.

• The manual contains the most important instructions on how to use this device in

a safe way.

• Appropriate storage, proper transport, installation and commissioning, as well as

careful operation are prerequisites for ensuring safe and proper operation of the device.

Industrial PCs OPC7008

Warning:

Any leads (e.g. power leads, interface cables) may only be connected if the device is switched off in order to avoid damaging the device.

2.1 OPERATING LOCATION

The control system is designed for use inside a switching cabinet. You must ensure compliance with the specified environmental conditions. Using the device in non-specified environments, for example, on board ships, or in areas that might contain explosive gases or in extreme heights is prohibited.

Warning:

The device may only be switched on after acclimatising to the ambient temperature in order to avoid condensate accumulation. The same applies if the device has previously been exposed to extreme temperature variations.

To avoid overheating: The device must not be exposed to direct radiation by sunlight or any other light or heat source.

If the device is integrated in a panel, casing or similar enclosures, you must ensure that no heat accumulation builds up. The maximum permissible environmental temperature must never be exceeded.

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2.2 DAMAGE DUE TO IMPROPER USE

If the control system shows any obvious damage, e.g. caused by improper operating or storage conditions or by improper use or handling, you must immediately put the device

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out of operation and protect it from being accidentally switched on.

Industrial PCs OPC7008

2.3 WARRANTY / REPAIR

During the warranty period, any repair must be carried out by the manufacturer or by

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2.4 TREATMENT AND DISPOSAL OF LITHIUM BATTERIES

persons duly authorised by the manufacturer only.

This device contains a lithium battery for supplying the system clock with power as long as the supply voltage is not connected. The battery has a life cycle of 3 - 5 years depending on which load is applied.

Note:

The more the battery is exposed to higher temperatures, the faster it ages.

Warning:

There is an acute risk of explosion should the wrong type of battery be used.

Warning:

Do not put lithium batteries into a fire, do not solder on the cell body, do not recharge them, open them, short-circuit them, do not reverse their polarity or heat them up over 100°C; dispose of them properly and protect lithium batteries from direct sun light, humidity and condensation.

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Lithium batteries may only be replaced by the same type, or by a type recommended by the manufacturer.

The lithium battery must be disposed of according to the local legislation at the end of its life cycle.

3 INSTALLATION

3.1 INSTALLATION OPTION

This device is intended for integration into switch panels or switching cabinets. In order to allow for a safe installation and operation (connector access), these switch panels or control desks must be accessible from the back. The device can be integrated into switching cabinets with a wall thickness of 2 to 13 mm. We recommend a minimum of 3

mm for correct installation with an IP65 front protection class.

Warning:

To avoid overheating in operation: The device must not be exposed to direct radiation by sunlight or any other light or heat source.

If the device is integrated in a panel, casing or similar enclosures, you must ensure that no heat accumulation builds up. The maximum permissible environmental temperature must never be exceeded.

Devices including a data drive must only perpendicularly be integrated. Any deviation must be agreed with ads-tec.

The IP65 protection class is only achieved after correct installation.

Industrial PCs OPC7008

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Note:

When selecting the enclosure for integration, the power dissipation total of the system including that of all integrated PCBs must be taken into account. The enclosure must be calculated in such a way that the maximum environmental temperature is not exceeded in any case.

+ 26 hidden pages

ADS-TEC OPC7008 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 REMARKS

1.1 RELEVANT DOCUMENTATION FOR THE DEVICE

1.2 EXPLANATION OF USED SYMBOLS

1.3 DATA, FIGURES AND MODIFICATION

1.4 TRADE MARKS

1.5 COPYRIGHTS

1.6 ENVIRONMENTAL CONDITIONS

1.7 STANDARDS

1.8 EQUIPMENT VERSION

1.9 SCOPE OF DELIVERY

2 OPERATING INSTRUCTIONS

2.1 OPERATING LOCATION

2.2 DAMAGE DUE TO IMPROPER USE

2.3 WARRANTY / REPAIR

2.4 TREATMENT AND DISPOSAL OF LITHIUM BATTERIES

3 INSTALLATION

3.1 INSTALLATION OPTION