ADS®, ADS Environmental Services®, and FlowShark® are registered trademarks
of ADS LLC.
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All other brand and product names are trademarks or registered trademarks of their
respective holders.
Notice of Proprietary Information
The information contained herein represents the latest information available at the
time of publication. ADS LLC reserves the right to make any changes or
modifications to the content of this document, without notice, to reflect the latest
changes to the equipment. No part of this document may be reproduced in any form
without the written consent of ADS LCC.
Table of Contents iii
Table of Contents
Chapter 1 Introduction 1-1
Declaration of Conformity ................................................................................... 1-2
Ex Approvals ....................................................................................................... 1-3
Appendix C Manning Strick ler Coefficie nt Ta ble C-1
Appendix D Materials and Chemical Resistance D-1
C H A P T E R 1
Portable FlowShark Pulse is identical to the PCM 4.
Introduction
This manual is primarily designed for instructing the user on installing, programming,
operating, maintaining, and troubleshooting the ADS® Portable FlowShark® Pulse
and the corresponding sensors and devices. It also includes detailed information
concerning system overview, function, specifications, and certifications.
Please notice that the declaration included in this chapter identifies
the Portable FlowShark Pulse as the PCM 4. The Portable
FlowShark Pulse is a version of the NIVUS® PCM 4 designed
specifically for ADS. In all aspects related to certification, the
Please read this instruction manual thoroughly. It contains all the information
necessary for properly setting up and using the ADS Portable FlowShark Pulse. This
manual is written primarily for qualified technical personnel that have an adequate
knowledge of measurement technology, automation technology, information
technology, and wastewater hydraulics. Reading and following the instructions in this
manual before initial start-up will help ensure success in device configuration. Do not
initiate start-up until installation is verified and complete.
This chapter includes introductory information concerning product certification,
identification, safety, and use. It also includes the warranty for the ADS Portable
FlowShark Pulse and user responsibilities.
1-2 ADS Portable FlowShark Pulse Manual
Declaration of Conformity
Ex Approvals
supplemental) is available through ADS.
Introduction 1-3
This approval is valid only in connection with the respective
markings on the sensor nameplate.
The complete EC-type examination certificate (including
1-4 ADS Portable FlowShark Pulse Manual
ADS.
The mini sensor family for the system consists of the following components:
Electronic Box for mini sensors
Mini water-ultrasonic velocity sensor
Mini air-ultrasonic depth sensor
This approval is valid only in connection with the respective
markings on the sensor nameplate.
The complete EC-type examination certificate is available through
Device Identification
The instructions in this manual pertain only to the Portable FlowShark Pulse and the
specific sensors supporting the unit. The article number (i.e., part number) on the
sensor displays at the location at which the sensor cable enters the sensor body and on
a nameplate at the end of the cable. A special transparent hose protects the nameplate
against the elements and abrasion. The article number on the Portable FlowShark
Pulse displays on a nameplate affixed to the bottom of the unit. The nameplate
contains the following information:
Name and address of the manufacturer
CE label
Type and serial number
Year of manufacture
(applicable only to Ex-version devices) Ex label
To ensure accurate and expeditious processing, please specify the type of equipment,
year of manufacture, and serial number of the respective transmitter or sensor when
inquiring about products or ordering replacement parts. Following are some sample
nameplates for system components:
Introduction 1-5
Sample of Portable FlowShark P ul se nameplate
Sample of Water-Ultrasonic Velocity/Combination Sensor
Sample of Mini Water-Ultrasonic Veloci ty Sensor nameplate
1-6 ADS Portable FlowShark Pulse Manual
Follow all safety instructions contained in this manual.
Sample of Mini Air-Ultrasonic Depth Sensor nameplate
Sample of Elect ronic Box (EBM) nameplates
Sample of Ex label for sensors
This instruction manual is an essential component of the Portable
FlowShark Pulse system; therefore, ADS recommends keeping this
manual accessible at all times.
ADS strictly prohibits disabling or altering the function of the
safety devices in any way.
Use in Accordance with the Requirements
The Portable FlowShark Pulse and corresponding sensors are designed for temporary
use in measuring slightly- to heavily-polluted flow in partially-filled and full pipes or
other similar applications. The portable unit also detects and records external data
and supports external peripheral equipment.
While the Portable FlowShark Pulse is primarily designed to receive power from a
rechargeable battery pack, it also can receive power from an independent power
source through the combination power pack/battery charger. The unit stores flow
measurement and other data on a removable memory card.
Please adhere to the measurement specifications designated in this manual.
Monitoring flow under conditions falling outside the documented specifications of the
equipments’ capabilities without prior written permission of ADS occurs at the user’s
risk.
Modifying or using this equipment for purposes other than the
intended use (described above) without the prior written consent of
the manufacturer will be considered outside the specifications of
the equipment. Therefore, any resulting damages that may occur
will be at the user’s risk or expense.
Introduction 1-7
Sensors
Water-Ultrasonic Velocity/Combination Sensor
This sensor is designed to measure flow velocity in slightly- to heavily- polluted
media in partially-filled and full sewers, pipes, and other channels. Some versions of
this sensor can also perform level (i.e., depth) measurement.
Air-Ultrasonic Depth Sensor
This sensor is designed for measuring flow depth from the top of the pipe using
ultrasonic technology.
Mini Water-Ultrasonic Velocity Sensor
This sensor is designed for measuring flow velocity in slightly- to heavily-polluted
media in partially-filled or full pipes and channels exhibiting low depth levels. It
connects to the Portable FlowShark Pulse through the Electronic Box (EBM).
However, it requires an additional level (i.e., depth) measurement.
1-8 ADS Portable FlowShark Pulse Manual
TÜV12ATEX087812.
Mini Air-Ultrasonic Depth Sensor
This sensor is designed for measuring flow level (i.e., depth) from the top of smaller
pipes using ultrasonic technology. This sensor connects to the Portable FlowShark
Pulse through the Electronic Box (EBM).
EBM Electronic Box
The Electronic Box (EBM) is designed for connecting the Mini Water-Ultrasonic
Velocity and Mini Air-Ultrasonic Depth Sensors to the Portable FlowShark Pulse
using independent electronic sensor components.
Please note the maximum permissible limit values specified in Appendix A. The
owner assumes all risk and responsibility for any applications that fall outside these
specifications without the written consent of ADS.
The sensors and the Electronic Box are intended to be used
exclusively for the purposes as described above. Modifying or
using the sensors or Electronic Box for any other purpose without
the prior written consent of the manufacturer will not be
considered as use in accordance with the requirements.
Therefore, any damages resulting from this use will be incurred
at the user’s risk.
The sensors are designed for a lifetime of approximately 10
years. After 10 years, the sensors must undergo an inspection
and a general overhaul.
Ex-Approval
The Ex-version of the sensors is designed for use in areas with explosive atmospheres
(zone 1).
Approval
This approval is valid only in connection with the respective
markings on the sensors’ nameplates.
The Ex-version sensors coincide with the Portable FlowShark
Pulse regarding the assessment of intrinsically safe electrical
systems according to EN 60079-25.
When using other manufacturer’s transmitters, the operator must
assess the system based on EN 60079-25.
Obtain the required specifications for Ex-version sensors from
the EC-type examination certificate TÜV 03 ATEX 2262 or
II 2 G Ex ib IIB T4 Gb
User’s Responsibilities
Obtain all local operating permits required and observe the provisions contained
within the permits. In addition, observe all local laws and regulations concerning the
following:
Personnel safety (accident prevention regulations)
Work material and tool safety (safety equipment and maintenance)
Product and material disposal (laws on wastes)
Cleaning (cleansing agents and disposal)
Environmental protection
Before operating this equipment, all personnel involved in installation and/or initial
start-up activities must consider and acknowledge all local regulations, such as those
pertaining to performing operations in sanitary sewer environments.
Introduction 1-9
1-10 ADS Portable FlowShark Pulse Manual
health.
Safety and Identification
Following are the descriptions or interpretations for the general notification, safety,
and danger symbols corresponding to the special comments referenced throughout
this manual.
Represents cautionary information to observe
Represents special notes
Represents information regarding present dangers associated
with electrical voltage
Represents special warnings
To avoid accidents, observe the following information, regulations, and safety
requirements during installation, connection, initial start-up, and operation of the
Portable FlowShark Pulse, the sensors, and/or the Electronic Box.
To ensure safety and maintain the product warranty, ADS must perform all operations
that extend beyond the installation, connection, or configuration procedures
designated in this manual for this equipment.
Due to the wastewater environment in which the transmitter,
sensors, and cables are installed and operate, this equipment may
become coated with potentially dangerous diseases and germs.
Therefore, please take precautionary measures to protect human
For installation in explosive areas, appropriate protection
measures must be taken (e.g., gas warning device, sufficient
ventilation, and anti-spark tools).
Introduction 1-11
Markings
For risk prevention, the safety recommendations are included on the pipe sensor upon
delivery and, therefore, must not be removed!
Emergency and Safety Procedures
Before performing maintenance, cleaning, and making repairs
(by authorized personnel only), disconnect the battery pack from
the unit or the unit from its power source.
For portable units receiving power from an external source, terminate power by
turning off the power at the source from which the unit is receiving power.
1-12 ADS Portable FlowShark Pulse Manual
Delivery and Receipt
Delivery of a Portable FlowShark Pulse measurement system typically includes the
following components. Each item includes the part number for both the standard unit
and the Ex version of the unit, when applicable.
Portable FlowShark Pulse transmitter (ADS p/n 5000-PPORT METER-4 for
the standard unit; 5000-PPORT METER-10 for the Ex version)
Rechargeable battery (ADS p/n 5000-PPORT-BATTERY-4 for the standard
for the standard unit; 5000-PPORT-SENS-AIR-E10S for the Ex version)
Power pack/battery charger (ADS p/n 5000-PPORT-CHARGER-4 for the
standard unit; 5000-PPORT-CHARGER-01 for the Ex version)
RMS2 Pipe Mounting System (ADS p/n 5000-PPORT-PIPE-MNT-RMS2)
Additional accessories, such as other pipe mounting system and sensor options, are
also available. Manuals are available through ADS Client Services.
Upon receipt, please inspect the hardware and verify all standard equipment and
accessories are present according to the invoice to ensure the order is intact and
complete. Confirm the equipment is in working order and free from damage. If
damage has occurred in transit, immediately report the damage to the carrier and send
a written report to ADS.
Please provide a written report of any missing items to an ADS representative within
two weeks.
Resolve all problems immediately!
Product Warranty
This section includes warranty information for the ADS Portable FlowShark Pulse.
New Produc t Wa rranty
All new products manufactured by ADS will be free from defects in material and
workmanship for up to two (2) years following the date of shipment from ADS.
During this warranty period, upon satisfactory proof of a defect, the product may be
returned for repair or replacement, at ADS’s sole option. No returns will be accepted
unless the Owner has prepaid shipping and has received a prior authorization return
number from ADS. Please contact ADS to obtain an authorization return number.
Warranty repairs and replacements will be performed only by ADS. Any
unauthorized repair or replacement will void this product warranty. Any repair or
replacement will be covered by this new product warranty for ninety (90) days from
the date that such repaired or replaced product is shipped from ADS. This warranty is
available only if the product has been setup and operated in accordance with the
procedures outlined in the ADS Operations and Maintenance Manual. This warranty
does not apply to damage by catastrophes of nature, fire, explosion, acts of God
(including, but not limited to, lightning damage and power surges), accidents,
improper use or service, damage during transportation, or other similar causes beyond
ADS’s control.
Introduction 1-13
Out of Warranty Product Repair s
After the new product warranty expires, a product may be returned, at the owner’s
prepaid expense, to ADS for repair. The owner will pay for all parts and labor
associated with the repair. Any repair part will be covered by the new product
warranty for 90 days from the date of shipment from ADS.
Troubleshooting Fee
ADS will charge a troubleshooting fee if the reported product defect cannot be found
and/or the reported defect is not due to a defect in materials or workmanship.
Shipping
All repaired products will be returned via surface transportation prepaid by ADS.
Import duties, fees, taxes, and other related charges are the responsibility of the
owner.
1-14 ADS Portable FlowShark Pulse Manual
THIS IS THE ONLY WARRANTY FOR ADS PRODUCTS. NO OTHER
WARRANTY IS EXPRESSED OR IMPLIED, INCLUDING FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY. PRODUCT REPAIR
OR REPLACEMENT IS THE ONLY REMEDY. IN NO EVENT WILL ADS
BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, OR
SPECIAL DAMAGES.
Replacement Parts and Accessories
ADS does not certify replacement parts or accessories that are not supplied by ADS.
Installing and/or using parts or accessories supplied by other vendors could adversely
affect the operation of the equipment. Therefore, users are responsible for all
damages incurred as a result of using parts or accessories supplied by any
manufacturer other than ADS.
Using replacement parts that are subject to wear, such as
rechargeable batteries or filters, that have not been approved by
ADS will invalidate any warranty claims.
Introduction 1-15
C H A P T E R 2
present in the flow for reflecting the ultrasonic signal sent by the sensor.
System Overview and Operation
The Portable FlowShark Pulse is a portable monitoring system and data storage
device designed for temporary flow measurement in slightly- to heavily-polluted flow
of various compositions in partially-filled to full pipes of various shapes and
dimensions. The system measures flow velocity by spatial allocation using ultrasonic
pulses. Signal evaluation occurs through cross-correlation using a digital signal
processor. Depth measurement occurs through various sensors via ultrasonic (transittime) technology directed from the top (air) or bottom (water) of the pipe, pressure
measurement cell, or mA input (for external depth measurement).
The method for measurement is based on the ultrasonic reflection
principle. Therefore, to ensure the system operates properly, it is
essential that particles, such as dirt, gas bubbles, or similar objects, are
2-2 ADS Portable FlowShark Pulse Manua l
Portable FlowShark Pulse
ADS primarily offers two versions of the Portable FlowShark Pulse:
Portable unit powered by rechargeable battery pack (ADS p/n 5000-PPORT
METER-4)
Portable unit powered by rechargeable battery pack – Ex-certified (ADS p/n
5000-PPORT METER-10)
The part number posted on a weatherproof label on the bottom of the enclosure
identifies the version of the device.
The battery-powered portable transmitter includes an alphanumeric keypad and 128by 128-pixel full graphic display. A compact flash card (not included in standard delivery) inserts into a slot on the front of the transmitter for data storage. The unit
includes various ports for sensors, digital and analog inputs and outputs, and power
features.
System Overview and Operation 2-3
5
3
4
1
Part Description
1 Display
2 Keypad
3
Communications port (not applicable)
4 Combined mains adapter / bat tery charger port
5 Air-ultrasonic depth sensor port or external depth measurement 4-20 m A
6 Water-ultrasonic velocity / combination sensor or electronic box port
7 Multi-functi on port for connecting connection-box, ac t i ve di gi t al i nput,
0/4-20 mA input signal, or 0- to 10-volt voltage output and relay output
8 Battery compartm ent
9 Compact flash card slot with cover
Portable FlowShark P ul se
2-4 ADS Portable FlowShark Pulse Manua l
0/4-20mA
D
I
-External depth measurement
-Data logging
-Pump run time
-Event-based switchover
-Sampler
-Volume impulse
-Limit contact
or
or
or
0-10 V
D
V
-Depth level
-Flow volume
-Flow velocity
-Water temperature
-Analog input
or
or
or
or
Connector-box
Portable
Compact
Flash
Memory
Card
Air-Ultrasonic Depth Sensor
Water-Ultasonic Combination/Flow Velocity Sensor
FlowShark Pulse
Possible combinations
Use the connector-box only when connecting more than one input or output to the
multi-functional port at the same time.
Sensors
The Portable FlowShark Pulse supports several sensor models, including waterultrasonic velocity/combination, pipe insertion, and air-ultrasonic sensors, that are
available in different versions. Individual models may vary based on measurement
capabilities, cable length, and unique construction. The part number identifying the
sensor model is printed at both ends of the cable and on the bottom of the ground
plate.
Water-Ultrasonic Velocity/Combi nation Sensor – not supported by t he P ortable FlowShark Pulse
4
Pipe Insertion Sensor with s ensor screw connection and retaining element – not
supported by the Portable Flow Shark Pulse
5 Pipe Insertion Sensor with s ensor screw connection and retaining element
6 Air-Ultrasonic Depth Sensor
7 Mini Air-Ultrasonic Depth Sensor for connect i on to external Electronic Box (EBM)
8 Mini Water-Ultrasonic Velocity Sensor for connec tion to external Electronic Box (EBM)
9 Electronic Box (EBM)
Sensors and Electronic Box
The following sections describe the design and function of the available sensors.
The Portable FlowShark Pulse uses a combination sensor that can simultaneously
determine both flow velocity and flow depth or a standalone velocity sensor. A
combination sensor may contain up to two 2 depth measurement devices: a waterultrasonic device and a hydrostatic (pressure) device. Two independent piezo crystals
function as transmitter or receiver for taking ultrasonic measurements to determine
flow depth and velocity.
Water-Ultrasonic Combination Sensor
1
Connector with Spigot Nut (optional)
2 Sensor Cable
3 Sensor Body
4 Ground Plate
5 Cable Gland
6 Sensor for Flow Velocity Measurement
7
Sensor for Depth Measurement usi ng Water-Ultrasonic (optional)
8
Sensor for Depth Measurement usi ng Pressure (optional)
9
Air Filter (optionally equipped with connec tor)
Water-Ultrasonic Combination Sensor with water-ultrasonic depth option
System Overview and Operation 2-7
Water-Ultrasonic Velocity/Combination Sensor
1
Connector with Spigot Nut (optional)
2 Sensor Cable
3 Sensor Body
4 Ground Plate
5 Cable Gland
6 Sensor for Flow Velocity Measurement
7 Sensor for Depth Measurement using Pressure
Measurement Cell (optional)
8
Air Filter (optionally equipped with connec tor)
Water-Ultrasonic Velocity/Combination Sensor with pressure depth opt i on
Water-Ultrasonic Combination Sensor with addit i onal pres sure measurement c el l f or installation at pipe bot t om
Air-Ultras onic Depth Sensor
ADS offers an air-ultrasonic depth sensor for the Portable FlowShark Pulse that uses
horizontal sensor crystals to determine the distance (range) from the sensor to the
flow surface based on the time difference between transmitting and receiving a pulse
reflected off the flow surface (the transit-time method). The flow depth is calculated
by subtracting the range from the pipe height, while compensating for the sensor
offset.
The air-ultrasonic depth sensor is not effective for depth measurement when the
sensor becomes submerged or depths occur within 4 inches of the sensor crystal,
known as the deadband.
System Overview and Operation 2-9
1
2
3
4
1
Plug with Spigot Nut (optional)
2 Sensor Cable
3 Sensor Body
4 Ground Plate
5 Cable Gland
6 Sensors for Depth Measurement using Air-Ultrasonic