ADP Organizer User manual

Download

Page 1

Compressed Air Line From Operatories Terminating In 1/2" Or 3/8" FPT (Provided By Plumber)

2' Clearance

Cold Water Inlet With Shut Off Terminating In 1/2" Or 1/4" FPT (Provided By Plumber)

Installation & Operation

Organizer™ Systems

Small, Medium & Large Cart Models

2" PVC Vent To Outside (Provided By Plumber)

2 Ft. Flex Tube

6" Clearance

3/4" Flex Line To Sewer Drain (1 1/2" P-Trap With 1" Air Gap Shown)

Vacuum Inlet From Operatories (Size According To Unit/Office Sizing Chart) (Provided By Plumber)

Vacuum Inlet Flex Line (Provided)

Description:

Apollo Dental Products’ Organizer™ Vacuum and Air Systems have been tested and approved by various regulatory test agencies. The following list contains ADP file numbers that may be helpful if questions arise regarding installation inspections;

Underwriter’s Laboratories .............................. File Number: MH13627

U.S. Food and Drug Administration .................... File Number: 2937927

City of Los Angeles Mechanical Test Labs............. File Number: M880066

The Organizer™ System should only be installed by qualified technical personnel. Should any questions arise during installation, call our Technical Support Department between the hours of 6:00 am and 4:00 pm (PST) at 800/233 4151.

Unpacking the System:

1. Place boxed unit on level surface with enough space to lower the ramps and roll the unit onto the floor. This will require 36 inches plus the width of the pallet to clear the unit when it reaches the floor.

2. Remove cardboard shipping carton from pallet.

3. Unbolt shipping feet from platform.

4. Unpin shipping feet from front of unit; pull feet from mount in back of unit. DO NOT DISCARD MOUNTING FEET.

5. Fold down unloading ramps and verify the edges are on the pallet and ready to unload unit.

6. Unlock caster wheels to allow unit to roll.

7. With one person in front of the unit, and one behind it, gently roll the unit down the ramps and off the pallet to the floor.

8. Roll the unit to the equipment room or installation location.

9. Once unit is rolled into final installation location, lock caster wheels and re-install mounting feet by sliding feet into rear mounts and bolting unit securely to the floor or wall.

Note: When installing the Organizer™ System, it is important to place the unit in an air conditioned room with adequate ventilation. Failure to do so could cause premature loss of system performance and void warranty. A 2 foot clearance is required on the left side and at least 6 inches on the back and right side.

Apollo Dental Products, Inc. • 245 W. Dakota Ave. • Clovis, CA 93612 • Technical Support

559/292-1444 • 800/233-4151 • Fax 559/292-1555 • www.apollodental.com

Page 1

AMI60900 Rev. 1/02

Page 2

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Organizer™ Specifications & Dimensions:

Small Cart 02SLB 02SLG 02SLU 02SOB 02SOG 02SOU

Max. Users 222 222 Width 24.25” 24.25” 24.25” 24.25” 24.25” 24.25” Depth 29” 29” 29” 29” 29” 29” Height 56” 56” 56” 56” 56” 56” Weight 353 lbs 353 lbs 353 lbs 303 lbs 303 lbs 303 lbs Vac HP 1111 11 Comp HP 1111 11 Volt 208 1Ph 208 1Ph 208 1Ph 208 1Ph 208 1Ph 208 1Ph Vac. Amp 8.1 8.1 8.1 8.1 8.1 8.1 Comp. Amp 7.2 7.2 7.2 5.2 5.2 5.2 Hz 60 60 60 60 60 60 Wire Ga. 10 10 10 10 10 10 Vac. Breaker 20 20 20 20 20 20 Comp. Breaker 20 20 20 20 20 20 Vac. Inlet Size 3/4” 3/4” 3/4” 3/4” 3/4” 3/4”

Medium Cart 04MLB 04MLG 04MLU 04MOB 04MOG 04MOU

Max. Users 444 444 Width 37.25” 37.25” 37.25” 37.25” 37.25” 37.25” Depth 29” 29” 29” 29” 29” 29” Height 59” 59” 59” 59” 59” 59” Weight 535 lbs 535 lbs 535 lbs 455 lbs 455 lbs 455 lbs Vac HP 2222 22 Comp HP 2222 22 Volt 208 1Ph 208 1Ph 208 1Ph 208 1Ph 208 1Ph 208 1Ph Vac. Amp 16.2 16.2 16.2 16.2 16.2 16.2 Comp. Amp 14.4 14.4 14.4 10.4 10.4 10.4 Hz 60 60 60 60 60 60 Wire Ga. 10 10 10 10 10 10 Vac. Breaker 30 30 30 30 30 30 Comp. Breaker 30 30 30 30 30 30 Vac. Inlet Size 1” 1” 1” 1” 1” 1”

Large Cart 06LLB 06LLG 06LLU 06LOB 06LOG 06LOU

Max. Users 666 666 Width 50” 50” 50” 50” 50” 50” Depth 29” 29” 29” 29” 29” 29” Height 61” 61” 61” 61” 61” 61” Weight 889 lbs 889 lbs 889 lbs 770 lbs 770 lbs 770 lbs Vac HP 3333 33 Comp HP 3333 33 Volt 208 1Ph 208 1Ph 208 1Ph 208 1Ph 208 1Ph 208 1Ph Vac. Amp 24.3 24.3 24.3 24.3 24.3 24.3 Comp. Amp 21.6 21.6 21.6 15.6 15.6 15.6 Hz 60 60 60 60 60 60 Wire Ga. 10 10 10 10 10 10 Vac. Breaker 40 40 40 40 40 40 Comp. Breaker 40 40 40 40 40 40 Vac. Inlet Size 1 1/4” 1 1/4” 1 1/4” 1 1/4” 1 1/4” 1 1/4”

Page 2 AMI60900 Rev. 1/02

Page 3

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

A. Electrical Hook-up Requirements:

Line Voltage (208-220V 60Hz)

Depending on the cart size of the Organizer™ unit being installed, disconnects with correctly rated breaker sizes and ground connections will be required; one for the vacuum equipment and one for the compressor equipment within the cart. Refer to preceding table for proper breaker size for the unit you are installing.

Low Voltage Control (24V)

18-3 thermostat wire must be installed from each remote control switch to the back of the Organizer™ Gauge/Control Panel. The thermostat wire is connected into the existing switch wiring using the wire nuts existing on the switches. Lighted switches require red and white wires for bulb, the red and blue connection control low voltage switching of vacuum and compressor units.

NOTES: Dedicated electrical circuits with circuit breakers and approved grounds must be provided for the vacuum system, and the compressor system. Ambient temperature must be within the range of 40 degrees Fahrenheit minimum (4 degrees C) to 100 degrees Fahrenheit (38 degrees C) maximum. All systems to be installed according to local plumbing and electrical codes. Never operate the equipment without complete and proper grounding.

B. Plumbing Hook-up Requirements:

Vacuum Units: Water Supply Line (Recommended)

1/4 inch (13mm) cold water supply line with shut off valve terminating in 1/2 inch FPT. The line must be flushed out prior to connection to the vacuum unit(s).

IMPORTANT: Water is essential for the operation and longevity of the vacuum pump. The supply must not be restricted or interrupted during operation. Water with high mineral content may cause mineral build-up and create water starvation, leading to seal failure. A water softener and filter are recommended for this situation.

Waste Line

Water and air exhaust to sewer line terminating in:

Option A- Floor sink.

Option B- A “P”-trap adapted to 3/4 inch (19mm) PVC slip connection. Local building codes may require a 1 inch

(25mm) air gap. The “P”-trap must not be located more than 6” above the floor.

Vacuum Line

Refer to the preceding table to determine correct vacuum line termination size for the unit being installed.

Vacuum Vent Line

2 inch PVC pipe vent to outside.

IMPORTANT: Continuously running sinks or cuspidors must NEVER be connected to the vacuum piping system.

Compressor Units: Operatory Air Line Termination

3/8 inch or 1/2 inch FPT termination to office supply line. Connect flex line from shut off valve on top of Organizer™ cart to office supply line.

Fresh Air Intake

1 1/2 inch vent to outside terminating in 1 inch slip connection (Small and Medium Carts). 1 1/2 inch vent to outside terminating in 1 1/2 inch slip connection (Large Cart).

Remove Oil Filler Plugs

Remove plug(s) from oil filler necks on lubricated compressor heads and check oil levels before operation.

Page 3

AMI60900 Rev. 1/02

Page 4

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

C. Installing the System:

1. Once the Organizer™ unit is in correct installation location, lock caster wheels (2 foot clearance is required on the left side, and a 6 inch clearance in the back and right side).

2. Install floor or wall mounting feet horizontally on the floor or vertically into a secure wall to prevent unit from shifting.

3. Place condensate drain canister next to unit on the floor. Connect one end of 3/8 inch polyflow tubing into tee fitting below desiccant chamber, and the other end into fitting on lid of canister.

4. Connect provided water supply line for vacuums into water supply line using provided 1/4 or 1/2 inch fitting.

Note: It is recommended that the water supply line be flushed with at least 5 gallons of water prior to connection to the vacuum system. (Sediment in water lines of new buildings is common.)

5. Connect operatory vacuum line to the vacuum intake line located on either side of cart using provided suction hose. Cement the suction hose using PVC glue.

6. Attach provided 3/4 inch vacuum drain hose to drain line on either side of cart and into a “P”-trap or floor sink. Cement with PVC glue.

7. Connect vacuum exhaust line to 2 inch PVC vent pipe.

8. Install flexible compressed air line from valve on top of cart to operatory supply line.

9. Verify that all switches are in the off position, and connect high voltage electrical supply lines to approved disconnects with proper breakers and grounds. See previous table for unit requirements.

D. Initial Start-Up:

Vacuum System

1. Open water supply valve at source and on manifold inside cart door. Check for water leaks.

2. Start the vacuum pump(s) by pressing all of the vacuum switches to the on position.

3. Check the drain line to verify that water is flowing through the system.

IMPORTANT: Do not run pump without full pressure water supply, or serious pump seal damage could result.

4. Check the vacuum gauge to ensure that all pumps are functioning properly. Vacuum pressure is preset at the factory to 10 inches Hg.

Compressor System

1. Make sure shut off valve on top of cart is closed.

2. Turn on compressor system. One switch controls all compressor heads in a multiple system.

3. The system will run until the storage tank pressure reaches 100 psi, then shut off automatically using a preset pressure switch.

4. Monitor tank pressure for two minutes to verify that there are no air leaks in the system. To check more closely apply soapy water to plumbing joints to check possible leak paths. Care must be taken not to drip water on nearby electrical components and avoid electrical shock.

5. Slowly open the supply valve on top of the cart to supply the office with compressed air. After intervals of 2 and 10 minutes check the storage tank pressure gauge to confirm that no air leaks exist. If the pressure has dropped in this time, or the unit has cycled, a leak exists. Locate all leaks and repair as necessary.

IMPORTANT: Seal All Air leaks! Air Leaks Are the Main Cause of Compressor Failure!

6. Be sure to complete and fax or mail in the warranty card for this unit within 10 days of installation to effect warranty.

7. Store this installation manual for future reference.

Page 4

AMI60900 Rev. 1/02

Page 5

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

E. Vacuum Level Adjustment:

1. Open front access panel on cart.

2. The vacuum valve and filter are located horizontally behind the vacuum inlet strainer.

3. Remove the filter and valve from the PVC elbow.

4. Using a 1/4 inch nutdriver and a phillips screwdriver adjust the center mounted screw within the valve. Each full clockwise

turn increases the vacuum level by approximately 2 inches Hg. The vacuum level range is between 6 and 13 inches Hg (27 to 44 KPa).

5. Reinstall filter and valve to test vacuum level and repeat steps as necessary until desired vacuum level is reached.

F. Maintenance:

Daily Weekly Monthly Semi-Annually Annually

Check/Verify Proper Operation of Cooling Fans ••• Check Drains In Vacuum Tray-Free of Debris •••

Vacuum System

Cleanse Vacuum Piping System ••• Cleanse Vacuum Pump Intake Strainer ••• Clean In-Operatory Strainers ••• Check Vacuum Level ••• Clean and Dust Off Vacuum Pump ••• Replace Recycler Return Line ••• Clean or Replace Relief/Regulator Filter ••• Clean Water Inlet Strainer •••

Compressor System

Check Oil Level (Lub. Comp Models Only) ••• Empty Condensate Drain Canister ••• Check Drying System Moisture Indicator ••• (If Pink or White = Run Manual Purge) Check Pump-up Times (Between 25-40 secs) ••• Clean and Dust Off Air Compressor ••• Change Compressor Oil (Lub. Comp. Models) ••• Replace Air Intake Filters/Mufflers ••• Replace Ultrair Filter Element •••

Page 5

AMI60900 Rev. 1/02

Page 6

VAC. CIRCUIT BREAKER BOX

#1 VAC.

CONTROL PANEL

LOW VOLTAGE

REMOTE CONTROL

COMPRESSOR

CONTROL

BOX

#1 COMP. MOTOR & FAN

G. Wiring Diagram:

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Page 6

AMI60900 Rev. 1/02

Page 7

H. Vacuum and Compressor Service / Maintenance:

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Vacuum Pump Access

To service vacuum pump(s), the lower tray of the Organizer™ cart pulls out.

1. The light switch on the control panel operates a fluorescent light in the lower left portion of the cart.

2. First unpin the locking tubes in the lower front corners of the cart.

3. Remove front cover of cart by turning fasteners counterclockwise until they click.

4. Verify that the breakers located within the cart are in the off positions by removing the left side panel. Turn off as required to avoid electrical shock hazard while working inside cart.

5. Remove the locking tubes in the lower front corners by pulling them out to the sides. The tray may have to be slightly lifted to relieve the weight from the tubes.

6. Disconnect the internal union connection on the vacuum intake line located to the left of the cart after the strainer.

7. Lift and pull out the lower vacuum tray to service vacuum pumps. The tray should not be pulled out more than 2/3 of the way out, as the exhaust and water feed lines can be stretched and/or pinched.

8. To remove a vacuum pump remove three wing nuts on pump base.

9. Unplug the high voltage lines within the individual vacuum electrical box.

10. Undo the low voltage switching wires on top of the vacuum electrical box.

11. Disconnect the intake and exhaust line unions on the pumps.

12. Remove the pumps as necessary.

13. Installatiion is the reverse of the previous steps.

Page 7

AMI60900 Rev. 1/02

Page 8

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Compressor Head Access

To service individual compressor heads, the Organizer™ is equipped with sliding compressor trays and an internal fluorescent light inside the cart.

1. First verify that the breakers located within the cart are in the off positions by removing the left side panel. Turn off as required to avoid electrical shock hazard while working inside cart.

2. Remove front cover of cart by turning fasteners counterclockwise until they click.

3. Remove pins located in the front corners of the compressor trays.

4. The compressors will slide out approximately 2/3 of the way out to service compressors.

5. Disconnect air pressure line at compressor head.

6. To remove a compressor for replacement, first unplug high voltage lines to the rear of the compressor unit and disconnect conduit.

7. Disconnect air intake line at filter/muffler.

8. Make sure that most of the compressor’s weight rests on the slides to the rear of the tray so it cannot tip out of the cart. With a 1/4 inch nut driver remove the lower bracket under compressor tray.

9. Pull out compressor tray carefully and using both handles at opposite ends of the tray, lift the unit out of the cart.

10. Installation is the reverse of the previous steps.

Page 8

AMI60900 Rev. 1/02

Page 9

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

A. Organizer™ Cart Components

3 4

5 6 7 8 9

10 11

Item Description Quantity Small Cart Quantity Medium Cart Quantity Large Cart

1 Pressure Relief Valve 1 PVV50560 1 PVV50560 1 PVV50560 2 Ball Valve 1 PVV50500 1 PVV50500 1 PVV50500 3 Hose 1 SPA95102 1 SPA95102 1 SPA95102 4 Handle 4 STK96040 4 STK96040 4 STK96040 5 Ultrair Filter Assembly 1 ACA85215 1 ACA85215 1 ACA85215 5a Element Only .01 Micron 1 PFM85210 1 PFM85210 1 PFM85210 5b Float Assembly, Ultrair 1 ACA85210 1 ACA85210 1 ACA85210 5c Sight Glass, Ultrair 1 AAP85210 1 AAP85210 1 AAP85210 6 Separator, Vacuum 1 AVA95763 1 AVA96764 1 AVA96765 7 Drain Manifold 1 SVA97020 1 SVA97020 1 SVA97020 8 Intake Manifold 1 SVA97011 1 SVA97021 1 SVA97031 9 Desiccant Dryer Assembly 1 STK95340 1 STK95340 1 STK95341 10 Fan, Organizer Main 2 EMS10310 3 EMS10310 3 EMS10310 11 Valve, Quick Exhaust 1 PVV70502 1 PVV70502 1 PVV70502 11a Kit, Solenoid Repair 1 ACA85332 1 ACA85332 1 ACA85332 11b Coil, Solenoid Valve 1 ECO10118 1 ECO10118 1 ECO10118 12 Caster, Wheel 4 MMS73040 4 MMS73040 4 MMS73040 13 Condensate Drain Canister 1 SPA95400 1 SPA95400 1 SPA95400 14 Manifold, Water Supply 1 SVA95771 1 SVA95772 1 SVA95773 15 Vacuum Intake Strainer 1 PVC50706 1 PVC50706 1 PVC50708 15a Dispos-A-Bowl 1 AVA60000 1 AVA60010 1 AVA60020 16 Valve, Vacuum Relief 1 PVV85981 1 PVV85981 1 PVV85981 16a Filter, Vacuum Relief Valve 1 SVA95819 1 SVA95819 1 SVA95819 17 Storage Tank 1 TST91010 1 TST91020 1 TST91030 18 Flex Tube Exhaust Extension SVA95939 1 SVA95939 SVA95939

Page 9 AMI60900 Rev. 1/02

Page 10

B. Organizer™ Electrical Components

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Item Description Quantity Small Cart Quantity Medium Cart Quantity Large Cart

1 Platform, Vacuum Electrical 1 SEA98500 1 SEA98520 1 SEA98521 2 Circuit Breaker, 10A 4 ECS10510 8 ECS10510 12 ECS10510 2a Bridge, Circuit Breaker 2 EMS10505 4 EMS10505 6 EMS10505 3 Valve, Quick Exhaust 1 PVV70502 1 PVV70502 1 PVV70502 3a Coil Only, Valve Q.EV. 1 ECO10118 1 ECO10118 1 ECO10118 3b Kit, Solenoid Repair 1 ACA85332 1 ACA85332 1 ACA85332 4 Assembly, Fluorescent Light 1 EMS10942 1 EMS10942 1 EMS10942 5 Platform, Compressor Electrical 1 SEA98110 1 SEA98110 1 SEA98110 6 Relay, Low Voltage Control 1 ETR10460 1 ETR10460 1 ETR10460 7 Fuse Holder 1 EMS10935 1 EMS10935 1 EMS10935 7a Fuse, 1/2 Amp 1 EMS10930 1 EMS10930 1 EMS10930 8 Transformer, 24V 1 SEA95050 1 SEA95050 1 SEA95050 9 Relay, SPDT 24V 1 ETR10455 1 ETR10455 1 ETR10455 10 Switch, Panel Orange Indicator 3 ECS10440 4 ECS10440 5 ECS10440 11 Switch, Pressure 1 ECS10445 1 ECS10445 1 ECS10445

Page 10 AMI60900 Rev. 1/02

Page 11

C. Organizer™ Compressor Components - Lubricated Models

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Item Description Quantity Part Number

1 Filter, Air Intake 1 ACP90500 2 Elbow, JIC 1/4” 1 PCB50100 3 Assy, Comp. Head Repl. 1 ACH95460 4 Hose, Flex 1 PCH50208 5 Tray, Compressor Mount 1 AAP95100 6 Guard, Fan 1 MMS70200 7 Shroud, Fan 1 ACP70205 8 Assembly, Fan 1 SEA95245 8a Fan 1 EMS10305 8b Bracket, Fan 2 MBS70102 9 Kit, Gasket and Valve Plate 1 HCA30629 10 Assembly, Capacitor Relay 1 SPD95291 10a Capacitor, Start 1 HCA30625 10b Capacitor, Run 1 HCA30622 10c Relay, Potential 1 HCA30655 11 Kit, Motor Mount 4 HCA30900

Page 11

AMI60900 Rev. 1/02

Page 12

D. Organizer™ Compressor Components - Oil-less Models

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

2 3

4 5

Item Description Quantity Part Number

1 Assembly, Replacement Head 1 HGH30210 2 Filter, Air Intake 2 ACP90500 3 Elbow, 45 4 Plug, Head Port 4 PCB50895 5 Elbow, 90 6 Assembly, Piston 2 HGA85415 7 Fan, Cooling 1 HGA10320 8 Shroud, Fan 1 HGA30300 9 Kit, Valve and Ring Replacement 1 HGA85325 10 Kit, Exhaust Air Crossover 1 HGA70920 11 Cylinder Head 2 HGA85107 12 Cylinder, Piston 2 HGA85102 13 Mount, Rubber Motor 4 MRP70980 14 Tray, Compressor Mount 1 AAP95100 15 Capacitor, Start 1 HGA85570 16 Capacitor, Run 1 HGA85575

Page 12 AMI60900 Rev. 1/02

2 PCB50628

2 PCB50404

Page 13

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

E. Organizer™ Vacuum Components

Item Description Quantity Classic Bronze Gold Series Ultra Vac

1 Replacement Pump 1 AVA95250 AVA95300 AVA95350 2 Manifold, Intake Assembly 1 AVP95850 AVP95850 AVP95850 3 Electrical Platform 1 SVA95830 SVA95830 SVA95830 3a Fuse, 1/2 Amp 1 EMS10930 EMS10930 EMS10930 3b Transformer 24V 1 ETR10500 ETR10500 ETR10500 3c Relay, 24V 1 ETR10460 ETR10460 ETR10460 3d Terminal Block 1 ECC10250 ECC10250 ECC10250 4 Cover, Electrical Box 1 ECB80561 ECB80561 ECB80561 5 Assembly, Water Solenoid 1 SVA95821 SVA95821 SVA95821 5a Strainer, 1/4” 1 PCB50960 PCB50960 PCB50960 5b Solenoid, 1/4” (w/Coil) 1 PVV10470 PVV10470 PVV10470 5c Coil, Solenoid 1 ECO10102 ECO10102 ECO10102 5d Valve, Anti-Siphon 1 PVV50595 PVV50595 PVV50595 5e Valve, Flow Regulator .19 GPM 1 PVV50505 PVV50505 PVV50505 6 ‘O’ Ring, Vacuum Base 1 MRP70955 MRP70955 MRP70955 7 Impeller, Vacuum 1 CVC80590 CVC80591 CVC80591 8 Baseplate, Vacuum 1 CVC80710 CVC80735 CVC80520 9 Seal, Vacuum Shaft 1 SVA95845 SVA95845 SVA95845 10 Recycler, Simple Solution 1 SVA95500 SVA95500 SVA95500 11 PolyFlow, Recycler 1 PCT80610 PCT80610 PCT80610 12 Housing, Vacuum Pump 1 CVC80705 CVC80730 CVC80500 13 Shim, Vacuum Pump 2 MMS71155 MMS71155 MMS71155 14 Motor, Electric Vacuum 1 HFM30905 HFM30905 HFM30905

Page 13 AMI60900 Rev. 1/02

Page 14

Installation & Operation

Clean or

replace

Does unloader

valve (G)

pressure

switch or

float assembly

(D) seat while

running?

Replace

intake filter

Defective

head,

contact

ADP

Is intake filter

(P) clogged?

Is there

sufficient

pressure

build-up with

head

discharge line

(O) removed?

NOTE:

Disconnect line

from bottom of

coalescing (D)

bowl for proper

diagnosis.

Turn valve

to "OFF"

position

Is manual

purge valve (Q)

in "ON"

position?

Locate and

repair

Are there leaks

in compressor

or in office

piping system?

Does air leak

from unloader

valve (G) or

pressure switch

continuously

until unit cycles

again?

Contact

ADP

Check

storage

check valve.

1. Ensure that

unloader valve (G),

float assembly (D)

& pressure switch

close on

pump-up, & open

on purge cycle.

2. Ensure that

drain line (I) is not

clogged

Does unloader

valve system

function

properly?

Does

compressor

run too hot or

too frequent?

Run unit in manual purge

mode for one week. If

indicator still wet, replace

desiccant (C).

1. Locate and

repair leaks

2. Ventilate if room

is above

100 deg F.

3. Contact ADP,

compressor may

be undersized.

Is the moisture

indicator (R) pink?

Does compressor

cycle with no air

being used?

Does compressor pressurize

from 80 to 100 psi in less

than 1 minute with no

air being used?

Does compressor run

for a few seconds,

"chuggs," then stops?

DOES

COMPRESSOR

RUN?

NOTE:

Close shut off

valve (A). Pump

up tank to 100 psi.

If pressure is

maintained for

15-20 min., leak is

in office lines.

Go to next

page

YES

NO YES

YES

Is there excessive

oil usage?

Is head (N)

level?

Does

compressor

run too hot or

too frequent?

YES

Contact

ADP.

Level head.

YES

Locate

and repair

Is there a

blockage in the

air lines?

YES

Compressor Component Diagram

Organizer™ Systems

Technical Service - (800) 233-4151

Lubricated Compressor System

Trouble-Shooting Chart

™

Organizer

Page 14 AMI60900 Rev. 1/02

Page 15

Blockage in

air line,

locate &

repair

Install ADP

transformer

Does head run

with discharge

line (O)

disconnected?

Is there

sufficient

voltage at

disconnect

box?

YES

NOTE:

Voltage should

be 10%

of rating.

Replace

defective

capacitors.

Is there

continuity

across terminal

2 & 5 of

potential relay?

NOTE:

1. Tap relay box,

if starts, relay

is bad.

2. Check for

continuity across

2 & 5, replace

if none.

Does motor run

after tapping

capacitor/relay

box, or

does start

capacitor feel

hot?

CHECK FOR:

1. Broken or loose

wire.

2. Defective pressure

switch.

3. Defective ON/OFF

switch.

4. Excessive voltage

drop across power

lines.

YES

COMPRESSOR

DOES NOT RUN

OR RUNS FOR

ONLY A FEW

SECONDS

Go to

page

YES

Increase

room temp.

Is room

temperature

above 40 deg.

Fahrenheit?

YES

Is there

sufficient

voltage at

motor terminals

"R" & "2"

when motor

tries to start?

Is there

resistance rise

across the

capacitors?

Is there

continuity

across the

thermal

protector?

Contact ADP,

head may

be frozen.

YES

NOTE:

Short capacitor

leads. Check

resistance rise. If

no resistance

rise, replace.

Replace

defective

thermal

protector.

Replace

defective

potential

relay.

YES

Compressor Wiring Diagram

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Lubricated Compressor System

Trouble-Shooting Chart

™

Organizer

Page 15 AMI60900 Rev. 1/02

Page 16

Clean or

replace

Does unloader

valve (G)

pressure

switch or

float assembly

(D) seat while

running?

Replace

intake filter

Defective

head,

contact

ADP

Is intake filter

(P) clogged?

Is there

sufficient

pressure

build-up with

head

discharge line

(M) removed?

NOTE:

Disconnect line

from bottom of

coalescing (D)

bowl for proper

diagnosis.

Turn valve

to "OFF"

position

Is manual

purge valve (Q)

in "ON"

position?

Locate and

repair

Are there leaks

in compressor

or in office

piping system?

Does air leak

from unloader

valve (G) or

pressure

switch or

coalescent filter

float (D)

continuously

until unit cycles

again?

Contact

ADP

Check

storage

check valve.

1. Ensure that

unloader valve (G),

float assembly (D)

& pressure switch

close on

pump-up, & open

on purge cycle.

2. Ensure that

drain line (I) is not

clogged

Does unloader

valve system

function

properly?

Does

compressor

run too hot or

too frequent?

Run unit in manual purge

mode for one week. If

indicator still wet, replace

desiccant (C).

1. Locate and

repair leaks

2. Ventilate if room

is above

100 deg F.

3. Contact ADP,

compressor may

be undersized.

Is the moisture

indicator (R) pink?

Does compressor

cycle with no air

being used?

Does compressor pressurize

from 80 to 100 psi in less

than 1 minute with no

air being used?

Does compressor run

for a few seconds,

"chuggs", then stops?

DOES

COMPRESSOR

RUN?

NOTE:

Close shut off

valve (A). Pump

up tank to 100 psi.

If pressure is

maintained for

15-20 min., leak is

in office lines.

Go to next

page

YES

NO YES

YES

Locate and

repair

Is there a

blockage in the

air lines?

YES

Compressor Component Diagram

NOTE: Lubricated Model Shown

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Trouble-Shooting Chart

Oil-Less Compressor System

™

Organizer

Page 16 AMI60900 Rev. 1/02

Page 17

Installation & Operation

Blockage in

air line,

locate &

repair

Install ADP

transformer

Does head run

with discharge

line (O)

disconnected?

Is there

sufficient

voltage at

disconnect

box?

YES

NOTE:

Voltage should

be 10%

of rating.

Replace

defective

capacitors

Is there

resistance rise

across the

capacitors?

YES

NOTE:

Short capacitor

leads. Check

resistance rise. If

no resistance

rise, replace.

Is there

sufficient

voltage at

motor terminals

while motor

tries to start?

CHECK FOR:

1. Broken or loose

wire.

2. Defective pressure

switch.

3. Defective ON/OFF

switch.

4. Excessive voltage

drop across power

lines.

Turn power off.

Remove fan guard.

Try turning fan by

hand. If it doesn't

turn, contact ADP,

head may be

frozen.

YES

COMPRESSOR

DOES NOT RUN

OR RUNS FOR

ONLY A FEW

SECONDS

Go to

page

YES

Organizer™ Systems

Technical Service - (800) 233-4151

Oil-Less Compressor System

™

Trouble-Shooting Chart

Organizer

Page 17 AMI60900 Rev. 1/02

Page 18

Installation & Operation

CHECK FOR:

1. Proper sealing of strainer

bowl (J). O-ring may be

pinched.

2. Proper fuctioning vacuum

relief valve (K). Valve may be

sticking open.

Clean or

replace

filter.

Is vacuum

relief filter

(K) clogged?

Adjust to

10" hg.

Is vacuum

relief valve (K)

set too high

(above 10" hg)?

Contact

ADP

Check usage chart

for maximum number

of simultaneous users.

Upgrade if necessary.

1. Check for

incorrectly sized

or defective

breaker.

2. Check for

proper wire

gauge size.

Does pump run intermittently?

Is there excessive vacuum?

Is there sufficient suction?

DOES

VACUUM PUMP

RUN?

Go to next

page

YES

Does thermal

protector shut

the pump down?

Is circuit breaker

tripping?

Does relay (L)

contacts remain

closed?

Check for

adequete

ventilation.

YES

Replace relay.

Contact

ADP.

YES

Remove vacuum

inlet line from pump.

If there is good

suction at pump,

but little or none

in system, the system

is clogged or

contains leaks.

Are there any

vacuum leaks

at the pump?

Is the office

vacuum piping

system faulty?

Is the vacuum

relief valve (K)

set too low

(normal level is

10" hg)?

Repair leaks.

YES

Adjust to

10" hg.

YES

Is there

adequete

water supply

or water

pressure?

Is intake strainer

screen (J)

clogged or is

swing check valve

(H) sticking?

Clean or

replace

filter.

YES

CHECK FOR:

1. "Open" water supply valve.

2. Clogged recycling line.

3. Clogged water strainer (M).

4. Clogged water regulator (M).

5. Check for proper voltage at

water solenoid coil (M) (115 VAC

on 1 & 1-1/2 hp, 230 VAC on

2 & 3 hp). Replace coil if proper

voltage exists.

YES

Compressor Component Diagram

Organizer™ Systems

Technical Service - (800) 233-4151

™

Trouble-Shooting Chart

Vacuum System

Organizer

Page 18 AMI60900 Rev. 1/02

Page 19

Check for broken

or loose power

line or excessive

voltage drop

across line.

Replace

remote switch

or replace

faulty wiring.

Is there proper

voltage at input

terminals (I)?

Does pump run

with remote

switching

bypassed (red &

blue low voltage

wires connected?

YES

NOTE:

Voltage should

be 10% of rating.

Also, make sure

pump is jumpered

properly.

DOES VACUUM

PUMP RUN?

Go to

page

YES

Install ADP

transformer.

Is there sufficient

voltage at

disconnect box?

Low voltage

or improperly

jumpered

pump.

Does relay

(L) chatter?

YES

Is there sufficient

voltage at (20-28

VAC) between the

blue and white

low voltage

wiring?

Replace

relay.

Does relay (L)

contacts close?

YES

Contact

ADP

YES

NOTE:

Make sure remote

switching is

bypassed.

Defective low

voltage circuit

breaker or

transformer or

faulty connection

within electrical box

Vacuum Wiring Diagram

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Vacuum System

™

Trouble-Shooting Chart

Organizer

Page 19

AMI60900 Rev. 1/02

Page 20

Installation & Operation

Organizer™ Systems

Technical Service - (800) 233-4151

Warranty Information:

• 2 Years - All Electrical Components

• 2 Years - Lubricated Compressor Heads

• 3 Years - Oil-Less Compressor Heads

• 2 Years - Classic Bronze™ Vacuum Pump Components

• 3 Years - Gold Series™ Vacuum Pump Components

• 5 Years - UltraVac™ Vacuum Pump Components

All ADP units are thoroughly inspected and tested in accordance with rigid specifications and standards. Our products are guaranteed against any defective material and workmanship from the date of shipment; provided, that the installation, operation, and maintenance is done in accordance with ADP procedures as outlined in our Installation and Maintenance Guides. Warranty cards must be returned to ADP within ten days of installation to effect warranty. No other warranties or guarantees, expressed or implied are made.

ADP’s obligation under the warranty is to provide parts for the repair or, at its option, to provide the replacement product (excluding labor). All special, incidental and/or consequential damages are excluded. We will not issue credit for complete air compressors or vacuum systems without first attempting to correct the problem in the field. Written notice of breach of warranty must be given to ADP within the warranty period. The warranty does not cove damage resulting form improper installation or maintenance, accident or misuse. The warranty does not cover damage resulting from the use of cleaning, disinfecting or sterilizing chemicals and processes. The warranty does not cover vacuum failures due to hard water deposits. Failure to follow instructions provided in ADP’s Installation and Maintenance Guides may void the warranty.

Page 20

AMI60900 Rev. 1/02