Please find CAS, CAD, CAM (R or I), CMP, etc.. in separate papers!
1. DIAGNOSTIC CHART 1
2. The service rules of the R407C(R410a) product 5
3. MAS 8
4. MES 45
5. CES/CED/CEM 65
6. GES 97
7. GIS 115
8. LIS 127
9. CUS 139
10. BES 157
11. CES I 178
12.
CED I & CEM I
197
Diagnostic Chart(5000Btu/h-12000Btu/h)
1. Self-diagnose the failure
COOLWEX units have self-diagnose function.
Note: for the following series
CES
CED
CEM
2. After energizing, no indicator is lighted and the air conditioner can’t be operated.
After energizing, the air conditioner can’t be operated
Check if AC220V power supply outputs to Indoor PCB.
Yes
Check if AC220V exists at the primary coil of transformer.
YesNo
Indoor PCB is defective
Or current fuse is melt.
Check if AC14.5V exists at the secondary coil of transformer.
Take off the secondary plug of transformer, and then check if
AC14.5V exists at the secondary coil of transformer.
No Yes
Yes
No
The transformer is defective. Indoor PCB is defective
3. Resetting phenomenon often occurs during operation. (That is automatically entering to
the status when power is on.)
The reason is that the instantaneous voltage of main chip is less than 4.5V. Check
according to the following procedure:
Resetting phenomenon often occurs during operation.
After changing Indoor PCB, check if the failure releases.
NoYes
After changing indoor fan motor, check if the failure releases.
Power supply circuit has problems.
No
Indoor PCB is defective
1
A
4.
Failure phenomenon for cooling only type
Failure phenomenon Operation lamp Timer lamp
Indoor fan speed has been out of control for over 1 minute
Indoor room temp. or evaporator sensor is open circuit or short circuit
Over current protection of the compressor occurs 4 times X
EEPROM error On
r Extinguish
☆ Flash at 5Hz
☆
☆
4.1 Operation lamp flashes and Timer lamp off.
Operation lamp flashes and Timer lamp off.
Yes
Change the main control board
4.2 Operation lamp flashes and Timer lamp on.
Is connection to connector good?
yes No
Replace the sensor
Repair connector
4.3 Operation lamp off and Timer lamp flashes
Operation lamp off and Timer lamp flashes
fter changing the main control board, check if the failure releases.
No Yes
The voltage of power supply is too low (less than 187V)?
Indoor PCB is defective
YesNo
Power supply fault Outdoor unit fault (such as the compressor)
4.4 Operation lamp on and Timer lamp flashes
EEPROM error, indoor PCB is defective.
X
On
☆
☆
2
A
5.
Failure phenomenon(heat pump)
Failure phenomenon Operation lampTimer lamp Defrosting lamp
Over current protection of the compressor occurs 4
times
Indoor fan speed has been out of control for over 1
minute
No over-zero signal
Temp. sensor on indoor evaporator is open circuit or
short circuit
Indoor room temp. sensor is open circuit or short circuitX
EEPROM error On
☆
X
☆☆☆
X X
X
☆ ☆
☆
☆
☆
☆
X
X
r Extinguish
☆ Flash at 5Hz
5.1 Operation lamp flashes ,Timer lamp off and Defrosting lamp flashes.
Operation lamp flashes ,Timer lamp off and Defrosting lamp flashes
fter changing the main control board, check if the failure releases.
No Yes
The voltage of power supply is too low (less than 187V)?
Indoor PCB is defective
YesNo
Power supply fault Outdoor unit fault (such as the compressor)
5.3 Operation lamp flashes, Timer lamp flashes and Defrosting lamp flashes .
This is alarm signal when the main chip can’t detect over-zero signal. When such
failure occurs, the main control board must have fault.
3
Operation lamp flashes and Timer lamp off.
Yes
Change the main control board
5.4 Operation lamp off ,Timer lamp off and Defrosting lamp flashes.
Is connection to connector good?
yes No
Replace the sensor
Repair connector
5.5 Operation lamp off, Timer lamp flashes and Defrosting lamp off
Is connection to connector good?
yes No
Replace the sensor
Repair connector
5.6 Operation lamp on, Timer lamp flashes and Defrosting lamp off
EEPROM error, main PCB has fault.
Temporarily turn off the power supply and turn it on again in about 1 minutes
Does the trouble occur again?
Yes
Replace the indoor PCB
4
The service rules of the R407C product
The service rules of the R410A product
1. The service rules of the new refrigerant R407C product
COOLWEX uses the green refrigerant R407C firstly in China.
Its thermal characters are similar to R22, but there is little difference between them.
1.1 The main difference between R407C and R22:
R407C R22
Component HFC32/125/134aHCFC22
The ratio of mix Wt% 23/25/52 100
The saturation liquid density Kg/m
3
1136 1191
Normal pressure kj/kg.k 0.835 0.622 Specific heat
The saturation liquid kj/kg.k1.554 1.256
Evaporating pressure kpa 499 498
Condensing pressure kpa 2112 1943
Temperature slippage ℃ 4.3-7.1 0
Heating capacity w 92-97 100
Input power w 106 100
COP 97 100
The consistent with the oil Fat oil Mineral oil
1.2 Service precautions:
1.2.1 Because R407C is a mixture composed of three kinds of matter, when vapor phase and liquid
phase coexist, the component of the vapor phase is different from the liquid phase. When we fill
the refrigerant, we must ensure to fill it in liquid phase, in order to maintain the stability of the
character.
1.2.2 The leakage of the refrigerant is from vapor side or liquid side, and the leakage from vapor side
could make the component change and impact the character seriously. So when the amount of
the leakage is up to 5%, we need discharge all refrigerant in the system, and fill liquid
refrigerant according to amount in nameplate.
1.2.3 Because the lubricant fit for refrigerant R407C is ester refrigerating engine oil (POE) or ether
refrigerating engine oil (PVE). The mineral lubricant fit for refrigerant CFC and HCFC is weak in
consistent with the HFC, and it doesn’t fit for the refrigerant HFC. So when the compressor
using new refrigerant R407C is worn out, to replace it by compressor of CFC or HCFC is
forbidden.
1.2.4 When the connection of the refrigerant pipe is finished, before the system start up we should
vacuum the indoor unit by cut-off valve or discharge the indoor unit air by refrigerant R407C
bottle. Discharged the air in system by outdoor unit refrigerant is forbidden.
1.2.5 Ester oil could adsorb the water in the air. In order to removemoisture in refrigeration system,
avoid capillary jammed by ice and the ester lubricant oil decomposed with water, we use
desiccant in system. Artificial zeolite (molecular sieve R etc.) is the effective water sorbent.
Toavoid absorb refrigerant but only absorbmoisture, we use the molecular sieve whose
aperture is smaller than the molecule of the refrigerant. For R407C we should adopt XH-11
rather than XH-9AK and 4A-NRG.
1.2.6 Because the corrosion of R407C and POE to high molecular material is different from R22 and
mineral oil, the airproof material inside high/low pressure valve and foul-way valve needs to be
changed in refrigeration system, such as R407C, polyurethane rubber etc. The high/low
pressure valve and four-way valve which are fit for R22 couldn’t be used in service.
1.2.7 When there is leakage, filling with other kind of refrigerant is forbidden.
1.2.8 When we need to vacuum the system, we should use the special quick joint, but use the quick
joint of other refrigerant is forbidden lest pollute by mixing refrigerant. The time for vacuuming is
5
about 30 minutes, and vacuity is less than 133Pa.
1.3 Precautions:
1.3.1 Regulations
Being liquefied vapor, R-407C and R-410A are high-pressure vapor , the high-pressure gas regulation is
applicable. Before use it, please refer to high-pressure gas regulation. To prevent the high-pressure
vapor from causing damage, the regulation should be followed.
1.3.2 Usage of vessel
Being high-pressure vapor, R-407C and R-410A are contained in high-pressure vessel. The
safety condition of vessel is good, but if you don’t use it carefully, you may damage the vessel
and cause accident.
1.3.3 Storage
Although R-407C and R-410A are nonflammable, when they are stored with the normal
high-pressure gas, we should place them in the good ventilation area.
In addition, there are safe devices in the high-pressure vessel. Please note that when the
temperature (fusible valve) or pressure (spring safe valve) is up to a certain value, it will eject
vapor.
1.3.4 Ventilation
Because R-407C and R-410A are heavier then air, they will go down. If room is full of the
leakage vapor, the density of oxygen will decrease, and cause people suffocated.
In addition, if you light the fire when there is R-407C in the air, it will produce the toxic gas with
pungent odor and corrosiveness.
1.3.5 Precautions about health
For R-407C, R-410A and normal liquefied high-pressure vapor, please don’t contact with skin
directly, and prevent being splashed into eyes and avoid drinking.
1.3.6 The following are the urgent disposal methods:
Splash into eyes:
Wash eyes with pure water for more than 15 minutes, and don’t knead the eyes or blink.
Please wash eyes with watery boric acid water if the ache gets heavy.
To avoid the accident, please ensure that you wear the protection glasses.
Contact with skin directly
The temperature will decrease rapidly by evaporation if R-407C and R-410A expose to air in
liquid phase. So if the liquid contacts with skin directly, it may cause frostbite. If there are freeze
burns, please go to see the doctor immediately.
2. The service rules of the R410A product
2.1 There are some differences between air conditioner of R410A s and that of R22:
2.1.1 The compressor used is different, it is a new refrigerant compressor (special);
2.1.2 The air conditioner of new refrigerant R410A has a drier, while the A/C of R22 doesn’t have.
2.1.3 There is no difference between the evaporator, condenser and system pipe of new refrigerant
R410A A/C and that of R22 A/C in appearance. The requirement of new refrigerant R410A A/C
for craft is higher , and the amount of moisture and impurity in the system is less than that of A/C
using R22. The resistance to pressure is higher.
2.1.4 The manufacture process is different, the requirement of air conditioner using R410A for craft is
high.
2.2 Refrigerant system:
2.2.1 The high pressure of refrigerant system is 3.0 Mpa, and the low pressure is 1.2 Mpa. (The
value is 1.5 times more than that of R22 under the same condition)
2.2.2 When installing the split type of new refrigerant R410A, all connecting pipes must be special
pipes of R410A. Discharging air must use refrigerant R410A, and couldn’t misuse the
connecting pipe and refrigerant of A/C using R22. Otherwise, it will destroy the stability of A/C.
2.2.3 Because the compressor of refrigerant R410A split type uses POE oil, which can react with
moisture to form water and acid. The water produced by reaction could react further, and if the
6
chain reaction proceeds continually , the water in the system will be more and more. It will cause
the capillary ice blocking; at the same time, acidity of working substance circulated in the
system will be higher and higher (the value of PH is lower and lower), and it may corrode the
components and parts in the system. The phenomenon of copperizing would happen. When
installing A/C, the action should be prompt, and after opening the plug of connecting pipe we
must tighten the nut in 5 minutes. The time of discharging air should be enough. When
installing A/C, the sweat drops into the connecting pipe is forbidden; the infusible impurity
mixed in the system is forbidden. It is better to install the A/C of refrigerant R410A split type in
fine weather, do not do it in rainy day, nor humid weather.
2.2.4 The chlorine ion could react with POE oil to form acid, and the acid corrodes the components
and parts of refrigerant system. So pollute the system with chlorine ion in installation is
forbidden, such as sweat beads and other impurities that contain chlorine ion.
2.2.5 Whatever the reason we must change the drier, if the refrigerant system is exscinded in service,
after we exscind the refrigerant system, we must use something to wrap the fracture lest the
moisture in air enters into the system. The time that refrigerant system expose to air should be
less than 5 minutes.
2.2.6 Must weld the drier into system in 5 minutes in order to isolate the air when changing it.
Otherwise it will influence the performance of the drier.
2.2.7 Must use special pump after service. The lubricant should be the grease. The pump couldn’t be
used to vacuum the A/C of refrigerant R22, otherwise it would cause the contamination of
refrigerant, and influence the performance of A/C. The time of vacuuming must be over 25
minutes, Otherwise the moisture in system will be too high, and affect the stability of A/C.
2.2.8 If need to change the components and parts, must use the special one of R410A in service.
Using the components and parts of R22 is forbidden; otherwise it would affect the stability of
A/C.
The refrigerant R410A should be placed in environment under 30℃. If the refrigerant has been
placed in environment above 30℃, it is necessary to store the refrigerant in the environment below
30℃ for more than 24 hours. Otherwise the component of refrigerant would be changed and it
affects the performance of A/C.
7
CES, CED & CEM
1. Features 66
2. Specification 67
3. Dimensions 73
4. Refrigeration cycle diagram 77
5. Operation limits 78
6. Wiring diagram 79
7. Troubleshooting 86
8. Electronic function 86
1.Features
1.1 Compact design
1.2 High efficiency and quiet operation
66
2.Specification
Model CES-05.R.....................CES-07.R.........................CES-07.RC...................CES-09.R....................CES-09.RC
Power supply Ph-V-Hz 220-240V~,50Hz220-240V~,50Hz220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz
Capacity Btu/h 5000700070009000 9000
Cooling
Heating
Moisture Removal L/h 0.60.80.81 1
Max. input consumption W 800105010501300 1300
Max. current A 3.8557 7
Starting current A 16181825 25
Compressor
Indoor fan motor
Indoor air flow (Hi/Mi/Lo) m3/h 300/270/240380/350/320380/350/320450/420/ 390 450/420/390
Refrigerant type R22 g 480620580650 580
Design pressure MPa 2.62.62.6 2.6
Refrigerant piping
Connection wiring NoNoNo No No
Plug type 10A10A10A10A 10A
Thermostat type Electronic controlElectronic controlElectronic control Electronic control Electronic control
Operation temp ℃ 17-3017-3017-3017-30 17-30
Ambient temp ℃ 18-45-7-4518-45-7-45 18-45
Application area m2 8-1210--1410-14 14-21 14-21
Input W 5607607601000 1000
Rated current A 2.63.63.64.5 4.5
EER Btu/w.h 8.68.88.89 9
Capacity Btu/h 760010000
Input W 760980
Rated current A 3.44.4
COP w/w 2.93.0
Model KH104VFHC2P14C235ANA2P14C235ANAPH170X1C-4DZ2 PH170X1C-4DZ2
Type RotaryRotaryRotaryRotary Rotary
Brand SHANGHAI SENLINGD MatsushitaGD MatsushitaGD Toshiba GD Toshiba
Capacity Btu/h 57007500750010000 10000
Input W 590725725970 970
Rated current(RLA) A 2.73.43.44.5 4.5
Locked rotor Amp(LRA) A 13151524 24
Thermal protector BF540-KBMRA98854MRA98854UP3QE0591-T61UP3QE0591-T61(int