ADLINK USB-7250 User Manual

USB-7230/7250

USB 2.0-based Digital I/O Module
User’s Manual
Manual Rev.: 2.00
Revision Date: Nov. 16, 2012
Part No: 50-1Z138-2000
Advance Technologies; Automate the World.

Revision History

2.00 Nov. 16, 2012 Initial release
USB-7230/7250

Preface

Copyright 2012 ADLINK Technology, Inc.
This document contains proprietary information protected by copy­right. All rights are reserved. No part of this manual may be repro­duced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
Disclaimer
The information in this document is subject to change without prior notice in order to improve reliability, design, and function and does not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
Environmental Responsibility
ADLINK is committed to fulfill its social responsibility to global environmental preservation through compliance with the Euro­pean Union's Restriction of Hazardous Substances (RoHS) direc­tive and Waste Electrical and Electronic Equipment (WEEE) directive. Environmental protection is a top priority for ADLINK. We have enforced measures to ensure that our products, manu­facturing processes, components, and raw materials have as little impact on the environment as possible. When products are at their end of life, our customers are encouraged to dispose of them in accordance with the product disposal and/or recovery programs prescribed by their nation or company.
Conventions
Take note of the following conventions used throughout this manual to make sure that users perform certain tasks and instructions properly.
Preface iii
NOTE:
NOTE:
CAUTION:
WARNING:
Additional information, aids, and tips that help users perform tasks.
Information to prevent minor physical injury, component dam­age, data loss, and/or program corruption when trying to com­plete a task.
Information to prevent serious physical injury, component damage, data loss, and/or program corruption when trying to complete a specific task.
iv Preface
USB-7230/7250

Table of Contents

Revision History...................................................................... ii
Preface .................................................................................... iii
List of Figures ....................................................................... vii
List of Tables.......................................................................... ix
1 Introduction ........................................................................ 1
1.1 Overview.............................................................................. 1
1.2 Features............................................................................... 1
1.3 Applications ......................................................................... 2
1.4 Specifications....................................................................... 2
1.4.1 General Specifications................................................ 2
1.4.2 Digital Input (DI).......................................................... 2
1.4.3 Digital Output (DO) ..................................................... 3
1.5 Software Support ................................................................. 4
1.6 Driver Support for Windows................................................. 4
1.7 Utilities for Windows ............................................................ 5
1.8 Schematics and Dimensions ............................................... 6
1.8.1 Module........................................................................ 6
1.8.2 Module Stand ............................................................. 9
1.8.3 Rail Mounting............................................................ 15
1.8.4 Wall Mounting........................................................... 18
1.9 Connector Pin Assignment ................................................ 20
2 Getting Started ................................................................. 23
2.1 Unpacking Checklist .......................................................... 23
2.2 Connecting the USB-7230/7250 Module ........................... 23
2.3 Device ID ........................................................................... 24
Table of Contents v
3 Operations ......................................................................... 27
3.1 Isolated Digital Input .......................................................... 28
3.2 Change of State (COS) Detection...................................... 29
3.3 Optical Isolated Frequency/Event Counter ........................ 31
3.4 Digital Filtering ................................................................... 33
3.5 Isolated Digital Output (USB-7230 only) ............................ 34
3.6 Relay Output (USB-7250 only) .......................................... 35
Important Safety Instructions............................................... 37
Getting Service ...................................................................... 39
vi Table of Contents
USB-7230/7250

List of Figures

Figure 1-1: USB-7230/7250 Module Rear View............................ 6
Figure 1-2: USB-7230/7250 Module Side View ............................ 7
Figure 1-3: USB-7230 Module Front View .................................... 8
Figure 1-4: USB-7250 Module Front View .................................... 9
Figure 1-5: Module, Stand, Connector, and USB Cable ............. 10
Figure 1-6: Module, Stand, & Wall Mount Kit Side View (w/ connec-
tions)11
Figure 1-7: Module in Stand Front View ..................................... 12
Figure 1-8: Module Stand Top View ........................................... 13
Figure 1-9: Module Stand Side Cutaway View ........................... 14
Figure 1-10: Module Stand Front View ......................................... 14
Figure 1-11: Rail Mount Kit ........................................................... 15
Figure 1-12: Module Pre-Rail Mounting ........................................ 16
Figure 1-13: Module Rail-Mounted ............................................... 17
Figure 1-14: Wall Mount Holes ..................................................... 18
Figure 1-15: Module with Wall Mount Apparatus .......................... 19
Figure 2-1: Device ID Selection Control...................................... 24
Figure 3-1: USB-7230 Functional Block Diagram ....................... 27
Figure 3-2: USB-7250 Functional Block Diagram ....................... 28
Figure 3-3: USB-7230 Isolated Input .......................................... 29
Figure 3-4: USB-7250 Isolated Input .......................................... 29
Figure 3-5: COS Detection Architecture ..................................... 30
Figure 3-6: COS Example........................................................... 31
Figure 3-7: USB-7230/7250 Optical Isolated Frequency/Event Coun-
ter31
Figure 3-8: Frequency Counter Example.................................... 32
Figure 3-9: Frequency Counter Error %...................................... 33
Figure 3-10: Digital Filter Example................................................ 34
Figure 3-11: USB-7230 Isolated Output........................................ 35
Figure 3-12: Form C Relay ........................................................... 35
Figure 3-13: Form A Relay............................................................ 35
List of Figures vii
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viii List of Figures
USB-7230/7250

List of Tables

Table 1-1: USB-7230 Pin Assignment ............................................ 20
Table 1-2: USB-7230 I/O Signal Description .................................. 21
Table 1-3: USB-7250 Pin Assignment ............................................ 22
Table 1-4: USB-7250 I/OSignal Description ................................... 22
List of Tables ix
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xList of Tables
USB-7230/7250

1 Introduction

1.1 Overview

The USB-7230/7250 are USB-based digital I/O modules, featuring high voltage ON/OFF control and monitoring, and isolation voltage supported up to 2500V
isolated digital I/O and 2-channel frequency/event counters, and USB-7250 provides 8-channel isolated digital inputs, 8-channel solid-state relays, and 2-channel frequency/event counters.
The USB-powered USB-7230/7250 have removable screw-down terminals for easy device connectivity, and the included multi-func­tional stand fully supports desktop, rail, or wall mounting.
The USB-7230/7250 are suitable for industrial I/O control applica­tions requiring high voltage and excellent protection. High isolation voltage protects against damage from accidental contact with high external voltage and eliminates troublesome ground loops. U-Test, a free ready-to-use testing program, is included to enable opera­tion or testing of all ADLINK USB DAQ series functions with no programming requirement.
. The USB-7230 provides 32-channel
RMS

1.2 Features

X High-speed USB 2.0
X USB-powered
X USB-7230: 16CH isolated DI, 16CH isolated DO, 2CH fre-
quency/event counters
X USB-7250: 8CH solid state relays, 8CH isolated DI, 2CH
frequency/event counters
X Programmable digital filter removing unexpected glitches on
input channels
X Programmable initial DO status
X Up to 2500V
X Removable screw-down terminal on module
X Lockable USB cable for secure connectivity
X Ready-to-use testing application (U-Test) included
Introduction 1
isolation voltage
RMS

1.3 Applications

X Automotive testing
X Laboratory research
X Industrial I/O control
X Signal switching

1.4 Specifications

1.4.1 General Specifications

Physical, Power, and Operating Environment
Interface
Dimensions
I/O Connector Two 20-pin removable screw-down terminals
Power requirement USB power (5 V @ 400 mA)
Operating environment
Storage environment
High speed USB 2.0 compatible, mini-USB connector
156.5 (L) x 114 (W) x 41.3 (H) mm (6.16 X 4.49 X
1.63 in.)
Ambient temperature: 0 to 55°C Relative humidity: 10% to 90%, non-condensing
Ambient temperature: -20 to 70 °C Relative humidity: 5% to 95%, non-condensing

1.4.2 Digital Input (DI)

USB-7230 USB-7250
Optical Isolated Input
Number of channels 16 8
Polarity Bi-directional (non-polarity)
Logic level VIH=5~24V, VIL=0~1.5V
Or dry contact
Input resistance 2.4k @ 0.5W
Isolated voltage 2500V
2Introduction
(channel to system)
RMS
USB-7230/7250
USB-7230 USB-7250
Min. pulse width for change of state (COS) detection
Data transfer Programmed I/O
Optical Isolated Frequency/Event Counter
Number of channels 2
Logic level VIH=5~12V, VIL=0~1.5V
Event counter width 32-bit
Max. input frequency (DC coupled)
Min. input frequency (DC coupled)
Max. frequency error 0.5% (f≤50kHz)
Data transfer Programmed I/O
20.83 ns (software programmable)
1 MHz
0.1 Hz
1% (50kHz<f≤500kHz)
2% (500kHz<f≤1MHz)

1.4.3 Digital Output (DO)

USB-7230
Channels 16 (optical isolation)
Output type Open drain MOSFET
Supply voltage 5-35VDC
Max. sink current 250 mA @ 100% duty (/channel)
Data transfer Programmed I/O
USB-7250
Channels 8 (solid state relay, non-latching)
Contact rating (/channel)
Relay ON/OFF time Operate time 2 ms
Contact resistance 75m (max.)
Expected lifetime
Introduction 3
Max. switching power 60 W, 125 VA
Max. switching voltage 220 VDC, 250VAC
Max. switching current 2 A
Release time 1 ms
50 VDC 0.1A (resistive), 1x10
6
operations
Breakdown voltage 1000 VAC
Data transfer Programmed I/O

1.5 Software Support

ADLINK provides comprehensive software drivers and packages to suit various user approaches to system building. In addition to programming libraries, such as DLLs, for most Windows-based systems, ADLINK also provides drivers for other application envi­ronments such as LabVIEW® and MATLAB®. ADLINK also pro vides ActiveX component ware for measurement and SCADA/HMI, and breakthrough proprietary software. All software options are included in the ADLINK All-in-One CD.
Be sure to install the driver & utility before use.

1.6 Driver Support for Windows

UD-DASK

UD-DASK is composed of advanced 32/64-bit kernel drivers for customized DAQ application development. USB-DASK enables you to perform detailed operations and achieve superior perfor­mance and reliability from the data acquisition system. DASK ker-
nel drivers now support Windows 7/Vista
®
OS.
Only UD-DASK versions 1.0.5 and later support the USB-7230/7250 module.
NOTE:
NOTE:

DAQPilot

DAQPilot is a SDK with a graphics-driven interface for various application development environments. DAQPilot represents ADLINK's commitment to full support of its comprehensive line of data acquisition products and is designed for novice to most
4Introduction
USB-7230/7250
experienced programmers. As a task-oriented DAQ driver, SDK and wizard for Windows systems, DAQPilot helps shorten devel­opment time while accelerating the learning curve for data acquisi­tion programming. Download and install DAQPilot from:
http://www.adlinktech.com/TM/DAQPilot.html
Only UD-DASK versions 2.3.4.1109 and later and later sup­port the USB-7230/7250 module.
NOTE:
NOTE:

1.7 Utilities for Windows

U-Test

U-Test is a free and ready-to-use utility assisting instant testing and operation of all ADLINK USB DAQ product functions with no programming requirment. In addition to data collection and moni­toring functions, U-Test also supports basic FFT analysis and direct control of analog output and digital I/O with a user-friendly interface.
Download and install U-Test from:
http://www.adlinktech.com
Introduction 5
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