ADLINK USB-2405 User Manual

USB-2405

USB 2.0-based Dynamic Signal Acquisition Module
User’s Manual
Manual Rev.: 2.00 Revision Date: July 5, 2013 Part No: 50-1Z148-1000
Advance Technologies; Automate the World.
Revision Release Date Description of Change(s)
2.00 July 5, 2013 Initial release
ii
USB-2405

Preface

Copyright 2013 ADLINK Technology, Inc.
This document contains proprietary information protected by copy­right. All rights are reserved. No part of this manual may be repro­duced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
Disclaimer
The information in this document is subject to change without prior notice in order to improve reliability, design, and function and does not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, spe­cial, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
Environmental Responsibility
ADLINK is committed to fulfill its social responsibility to global environmental preservation through compliance with the Euro­pean Union's Restriction of Hazardous Substances (RoHS) direc­tive and Waste Electrical and Electronic Equipment (WEEE) directive. Environmental protection is a top priority for ADLINK. We have enforced measures to ensure that our products, manu­facturing processes, components, and raw materials have as little impact on the environment as possible. When products are at their end of life, our customers are encouraged to dispose of them in accordance with the product disposal and/or recovery programs prescribed by their nation or company.
Trademarks
Product names mentioned herein are used for identification pur­poses only and may be trademarks and/or registered trademarks of their respective companies.
Preface iii
Conventions
Take note of the following conventions used throughout this manual to make sure that users perform certain tasks and instructions properly.
Additional information, aids, and tips that help users perform tasks.
NOTE:
NOTE:
Information to prevent minor physical injury, component dam-
age, data loss, and/or program corruption when trying to com-
CAUTION:
WARNING:
plete a task.
Information to prevent serious physical injury, component
damage, data loss, and/or program corruption when trying to complete a specific task.
iv Preface
USB-2405

Table of Contents

Revision History...................................................................... ii
Preface.................................................................................... iii
List of Figures....................................................................... vii
List of Tables.......................................................................... ix
1 Introduction ........................................................................ 1
1.1 Overview.............................................................................. 1
1.2 Features............................................................................... 1
1.3 Applications ......................................................................... 2
1.4 Specifications....................................................................... 2
1.4.1 General Specifications................................................ 2
1.4.2 Analog Input (AI)......................................................... 2
1.4.3 DC accuracy @25°C .................................................. 3
1.4.4 AC Dynamic Performance (typical, 25°C) .................. 3
1.4.5 Digital I/O.................................................................... 5
1.5 Software Support ................................................................. 5
1.6 Driver Support for Windows................................................. 6
1.7 Utilities for Windows ............................................................ 6
1.8 Overview and Dimensions ................................................... 8
1.8.1 Module........................................................................ 8
1.8.2 Module Stand ........................................................... 10
1.9 Connections....................................................................... 16
2 Getting Started ................................................................. 17
2.1 Unpacking the USB-2405 .................................................. 17
2.2 Connecting the USB-2405 Module .................................... 17
2.3 Device ID ........................................................................... 19
2.4 Device Mounting ................................................................ 20
Table of Contents v
2.4.1 Rail Mounting............................................................ 20
2.4.2 Wall Mounting ........................................................... 23
2.5 Hardware Configuration ..................................................... 25
3 Operation........................................................................... 27
3.1 Functional Layout............................................................... 27
3.2 Analog Input....................................................................... 28
3.2.1 Analog Input Front End Configuration ...................... 28
3.2.2 AI Data Format ......................................................... 29
3.2.3 Sampling Rate .......................................................... 30
3.2.4 Data Transfer............................................................ 31
3.2.5 Anti-Aliasing Filter and Frequency Response...........31
3.3 Triggering........................................................................... 33
3.3.1 Analog Input Trigger Source..................................... 33
3.4 Programmable Function I/O............................................... 39
3.4.1 Static Digital Input/Output ......................................... 39
3.4.2 Frequency Counter ................................................... 39
3.4.3 Pulse Output ............................................................. 39
3.4.4 Digital Trigger IN for Continuous Analog Input ......... 40
3.4.5 Synchronization Sample Clock IN ............................ 40
4 Calibration......................................................................... 41
4.1 Loading Calibration Constants........................................... 41
4.2 Auto-Calibration ................................................................. 41
4.3 Saving Calibration Constants............................................. 42
Important Safety Instructions............................................... 43
Getting Service...................................................................... 45
vi Table of Contents
USB-2405

List of Figures

Figure 1-1: U-Test Interface.......................................................... 7
Figure 1-2: USB-2405 Module Front View .................................... 9
Figure 1-3: USB-2405 Module Side View ..................................... 9
Figure 1-4: USB-2405 Module Rear View................................... 10
Figure 1-5: Module, Stand, and USB Cable................................ 11
Figure 1-6: Module, Stand, & Wall Mount Kit Side View (w/ Connec-
tions)......................................................................... 12
Figure 1-7: Module In Stand Front View ..................................... 13
Figure 1-8: Module Stand Top View ........................................... 14
Figure 1-9: Module Stand Side Cutaway View ........................... 15
Figure 1-10: Module Stand Front View ......................................... 15
Figure 1-11: BNC Connector Polarity ........................................... 16
Figure 2-1: USB-2405 Module in Windows Device Manager...... 18
Figure 2-2: Device ID Selection Control...................................... 19
Figure 2-3: Rail Mount Kit ........................................................... 20
Figure 2-4: Module Pre-Rail Mounting ........................................ 21
Figure 2-5: Module Rail-Mounted ............................................... 22
Figure 2-6: Wall Mount Holes ..................................................... 23
Figure 2-7: USB-2405 Module with Wall Mount Apparatus ........ 24
Figure 3-1: USB-2405 Functional Block Diagram ....................... 27
Figure 3-2: USB-2405 Analog Front End .................................... 28
Figure 3-3: Excitation Current for IEPE Sensor Measurement ... 29 Figure 3-4: Input Frequency Response for High Resolution Mode
(Fs=51.2kS/s) ........................................................... 32
Figure 3-5: Input Frequency Response for High Speed Mode
(Fs=102.4kS/s) ......................................................... 33
Figure 3-6: Below-Low Analog Triggering................................... 34
Figure 3-7: Above-High Analog Triggering ................................. 35
Figure 3-8: Digital Triggering ...................................................... 35
Figure 3-9: Post Trigger without Retrigger.................................. 36
Figure 3-10: Pre-trigger Mode Operation (valid trigger only) ........ 36
Figure 3-11: Pre-trigger Mode Operation (w/ invalid trigger) ........ 37
Figure 3-12: Delay-Trigger Mode Operation ................................. 37
Figure 3-13: Middle-Trigger Acquisition ........................................ 38
Figure 3-14: Gated Trigger ........................................................... 38
List of Figures vii
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viii List of Figures
USB-2405

List of Tables

Table 1-1: U-Test Interface Legend.................................................. 7
Table 3-1: Signal Source-Card Configuration ................................. 28
Table 3-2: USB-2405 Input Ranges................................................ 30
List of Tables ix
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xList of Tables

1 Introduction

1.1 Overview

The USB-2405 is a 24-bit high-performance dynamic signal acqui­sition USB module, equipped with 4 simultaneous-sampling ana­log input channels sampling up to 128 kS/s per channel. The USB-2405 also features software selectable AC or DC coupling input configuration, and built-in high precision 2 mA excitation cur­rent to measure integrated electronic piezoelectric (IEPE) sensors such as accelerometers and microphones.
The USB-2405 delivers high precision DC and dynamic measure­ment performance with very low temperature drift. The onboard 24-bit Sigma-Delta ADC supports anti-aliasing, which suppresses modulator and signal out-of-band noise and provides usable sig­nal bandwidth of the Nyquist rate, making it ideal for high dynamic range signal measurement in vibration and acoustic applications.
The USB-2405 supports digital and analog trigger sources and flexible trigger modes, including post, delay, middle, gated, and pre-triggering, which acquires data efficiently without post pro­cessing. The USB-2405 is USB bus powered and equipped with BNC connectors and removable spring terminals for easy device connectivity.
USB-2405

1.2 Features

X Hi-Speed USB 2.0
X USB bus powered
X 24-bit Sigma-Delta ADC with built-in anti-aliasing filter
X 4-CH simultaneous sampling analog input, up to 128kS/s
X AC or DC input coupling, software selectable
X Analog or digital triggering
X Supports 2mA excitation output on each analog input chan-
nel for IEPE sensor measurement
X Full auto-calibration
X Ready-to-use testing application (U-Test) provided
Introduction 1

1.3 Applications

X Vibration testing
X Machine condition monitoring
X Acoustic measurement
X Environmental noise analysis

1.4 Specifications

1.4.1 General Specifications

Physical, Power, and Operating Environment
Interface Hi Speed USB 2.0 compatible, mini-USB connector
Dimensions 156.5 (L) x 114 (W) x 41.3 (H) mm (6.16 X 4.49 X
1.63 in.)
I/O Connector Four BNC connectors and 4-pin removable spring
terminals
Power requirement USB power (5 V @ 400 mA)
Operating environment Ambient temperature: 0 to 55°C
Relative humidity: 10% to 90%, non-condensing
Storage environment Ambient temperature: -20 to 70 °C
Relative humidity: 5% to 95%, non-condensing

1.4.2 Analog Input (AI)

Channels 4 (simultaneous-sampling)
ADC resolution 24-bit
ADC type Delta-sigma
Sampling rate 1kHz to 128kHz
Input range ±10V
FIFO buffer size 8kS across all channel
Input configuration Differential or pseudo-differential
Input impedance 200 k between positive input and
negative input
16.93 k between negative input and chassis ground
Input coupling AC or DC, software selectable
2Introduction
USB-2405
Integrated electronic piezoelectric (IEPE)
Over-voltage protection ±60V
Input common mode range ±10V
Trigger source Analog or digital, software selectable
Trigger mode Post trigger, delay trigger, middle
Data transfer Programmed I/O, continuous (bulk
Current: 2 mA or 0 mA, software selectable IEPE compliance: 24V
trigger, gated trigger, pre-trigger, post or delay trigger with re-triggering
transfer mode)

1.4.3 DC accuracy @25°C

Offset Error (mV) Gain Error (%)
Typical ±0.15mV ±0.15mV
Maximum ±0.3mV ±0.3%

1.4.4 AC Dynamic Performance (typical, 25°C)

THD, THD+N (Vin = 8.9 Vpk)

Input Configuration
Differential 20Hz to 20kHz -94dB -91 dB
Pseudo-differential 20Hz to 20kHz -92 dB -88 dB
Input Signal Frequency (fin)
20Hz to 46.4kHz -89 dB -88 dB
20Hz to 46.4kHz -85 dB -85 dB
THD THD+N

CMRR

AC (20Hz to 1kHz) 60 dB
Introduction 3

Bandwidth

-3dB bandwidth 0.49 x fs (where fs is sampling rate)
AC cut-off frequency (-3dB) 0.4 Hz
AC cut-off frequency (-0.1dB) 2.4 Hz

Flatness

Input Signal Frequency (fin)
20Hz to 20kHz ±0.01 dB
20Hz to 46.4kHz ±0.15 dB
Flatness

Crosstalk

Input Signal Frequency (fin)
1kHz -102 dB
46.4kHz -95 dB
Crosstalk

System Noise

Measurement Bandwidth AI Noise
High Resolution (< 52.734kHz)
High Speed Mode (52.734 kHz to 128kHz)

SFDR (Vin = -1 dBFS)

Input Signal Frequency (fin)
1kHz 104 dB
SFDR
50
65
µVrms
µVrms

Dynamic Range (Vin = -60 dBFS)

Input Signal Frequency (fin)
1kHz 100 dB
4Introduction
Dynamic Range

1.4.5 Digital I/O

Channels 2 programmable function I/O
Compatibility 3.3V / TTL (single-ended)
Initial status Input (pulled low)
Input voltage Logic low: VIL = 0.8 V max; IIL = 0.2 mA max.
Logic high: VIH = 2.0 V min.; IIH = 0.2 mA max.
Output voltage Logic low: VOL = 0.8 V max; IIL = 0.2 mA max.
Logic high: VOH = 2.0 V min.; IIH = 24 mA max.
Over-voltage protection
Supporting modes (only one can be selected and function at a time, see Section 3.4: Programmable Function I/O
Data Transfer Programmed I/O
-2V to +7V
• Static digital input/output
• PWM output, max. frequency: 4 MHz
• Frequency/Event counter, max. frequency: 4MHz
• Digital trigger IN
• Synchronization sample clock IN, max. frequency: 128kHz
USB-2405

1.5 Software Support

ADLINK provides comprehensive software drivers and packages to suit various user approaches to system building. In addition to programming libraries, such as DLLs, for most Windows-based systems, ADLINK also provides drivers for application environ­ments such as LabVIEW® and MATLAB®. ADLINK also provide ActiveXcomponent ware for measurement and SCADA/HMI, and breakthrough proprietary software. All software options are included in the ADLINK All-in-One CD.
Be sure to install the driver & utility before using the USB-2405 module.
Introduction 5

1.6 Driver Support for Windows

UD-DASK

UD-DASK is composed of advanced 32/64-bit kernel drivers for customized DAQ application development. USB-DASK enables you to perform detailed operations and achieve superior perfor­mance and reliability from your data acquisition system. DASK kernel drivers now support Windows 7/Vista only UD-DASK versions 1.2.2.0627 and later can support the USB-2405 module.
®
OS. Please note that

DAQPilot

DAQPilot is a task-oriented Software Development Kit, supporting ActiveX Controls/.NET Assembly, Express VI and Polymorphic VI for LabVIEW and DAQ Toolbox for MATLAB.
You can download and install DAQPilot at:
http://www.adlinktech.com/TM/DAQPilot.html
Please note that only DAQPilot versions 2.6.1.0628 and later can support the USB-2405.

1.7 Utilities for Windows

U-Test

U-Test is a free and ready-to-use utility which can assist instant testing and operation of all ADLINK USB DAQ series functions with no programming. In addition to providing data collection and monitoring functions, U-Test also supports basic FFT analysis and provides direct control of analog output and digital I/O with a user-friendly interface.
6Introduction
USB-2405
A
B
C
D
Figure 1-1: U-Test Interface
A Main Menu
B Device Viewer
C AI Data View & AO, DIO Control Panel
D Analog Input Configuration
Table 1-1: U-Test Interface Legend
You can download and install U-Test at: http://www.adlink­tech.com/
Introduction 7
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