ADLINK cPCIS-1000, cPCIS-2000 User Manual

cPCIS-1000/2000 Series: 3U CompactPCI

Sub-systems and Components

NuIPC

User’s Guide

Recycled Paper

This user’s manual includes the information for the following products range:

Sub-systems: (Single System with LCD)

• cPCIS-2150: 3U CompactPCI Platform with LCD and Off-the-Shelf
ATX PSU

• cPCIS-2151: 3U CompactPCI Platform with LCD and Universal AC
PSU

• cPCIS-2152: 3U CompactPCI Platform with LCD and Dual
Redundant AC PSU

• cPCIS-1151: 3U CompactPCI Platform with LCD and Universal AC
PSU

Sub-systems: (Single System without LCD)

• cPCIS-2100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU

• cPCIS-2102: 3U CompactPCI Platform with Dual Redundant AC

PSU

• cPCIS-1100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU

Sub-systems: (Dual System)

• cPCIS-1250: 3U CompactPCI Platform with Dual System

Components for 3U System

u Power supply options:

• cPS-150R: 3U 175W 31-pin redundant power supply unit

• cPS-175/AC: 3U 175W 47-pin Universal AC input redundant PSU

• cPS-175/48: 3U 175W 47-pin Universal AC input redundant PSU

• cPS-175/25: 3U 175W 47-pin Universal AC input redundant PSU

• cPCI-PSF: Power supply frame for holding PS2-size power supply

• APS-925A: 280W ATX power supply

u Backplane options:

• cBP-3400 Series: 3U 64-bit CompactPCI backplane

• cBP-3100 Series: 3U 32-bit CompactPCI backplane

• cBP-3200 Series: 3U 32-bit CompactPCI backplane with rear I/O

• cBP-3052/3051: Backplane for single/dual 31-pin 3U redundant

power supply

• cBP-3062: Backplane for dual 47-pin 3U redundant power supply

u LCD Kit:

• cPCI-LCD: High brightness 6.4” LCD Kit

u Mechanical parts:

• cPCI-PSF: Power supply frame for holding PS2-size power supply

• cPCI-DBF: Drive bay frame for the drive bay

Copyright 2000 ADLINK Technology Inc.

All Rights Reserved.
Manual Rev. 1.02: August 30, 2000
The information in this document is subject to change without prior notice in

order to improve reliability, design and function and does not represent a
commitment on the part of the manufacturer.

In no event will the manufacturer be liable for direct, indirect, special, incidental,
or consequential damages arising out of the use or inability to use the product
or documentation, even if advised of the possibility of such damages.

This document contains proprietary information protected by copyright. All
rights are reserved. No part of this manual may be reproduced by any
mechanical, electronic, or other means in any form without prior written
permission of the manufacturer.

Trademarks

NuIPC is a registered trademark of ADLINK Technology Inc.
Other product names mentioned herein are used for identification purposes

only and may be trademarks and/or registered trademarks of their respective
companies.

Getting service from ADLINK

u Customer Satisfaction is always the most important thing for ADLINK

Tech Inc. If you need any help or service, please contact us and get it.

ADLINK Technology Inc.

Web Site http://www.adlink.com.tw
Sales & Service [e-mail]

Technical NuDAQ [e-mail]
Support NuDAM [e-mail]
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TEL [phone] FAX [phone]
Address 9F, No. 166, Jian Yi Road, Chungho City, Taipei, 235 Taiwan, R.O.C.

http://www.adlinktechnology.com

u Please inform or FAX us of your detailed information for a prompt,

satisfactory and constant service.

Detailed Company Information

Company/Organization
Contact Person
E-mail Address
Address
Country
TEL
Web Site

FAX

Questions

Product Model
Environment to Use OS

Video Card:

Other:

Computer Brand
M/B: CPU:
Cipset: BIOS:

Network Interface Card:

Challenge Description

Suggestions for ADLINK

Table of Contents

How to Use This Manual..................................................iv

Chapter 1 Introduction .....................................................1

Chapter 2 Chassis.............................................................3

2.1 cPCIS-2000 Chassis...........................................................3

2.1.1 Features................................................................................. 3

2.1.2 Mechanical Drawing.............................................................4

2.1.3 Specifications........................................................................4

2.2 cPCIS-1000 Chassis...........................................................6

2.2.1 Specifications........................................................................6

2.2.2 Mechanical Drawing.............................................................6

2.3 3U Power Supply Frame cPCI-PSF.....................................7

2.3.1 Introductions.......................................................................... 7

2.3.2 Features................................................................................. 7

2.3.3 Mechanical Drawing.............................................................7

2.4 3U Drive Bay Frame cPCI-DBF...........................................8

2.4.1 Introductions..........................................................................8

2.4.2 Features................................................................................. 8

2.4.3 Mechanical Drawing.............................................................8

2.5 3U 4HP slot-panel with EMC gasket cPCI-SP3E .................8

Chapter 3 Power Supply Unit...........................................9

3.1 cPS-150R.........................................................................10

3.1.1 Introduction..........................................................................10

3.1.2 The Outline of Power Supply............................................10

3.1.3 Installation...........................................................................11

3.1.4 Specifications......................................................................11

3.1.5 Connector Pin Assignments..............................................14

3.2 cPS-175 Series Power Supply Unit ...................................17

3.2.1 Introduction..........................................................................17

3.2.2 The Outline of Power Supply............................................17

3.2.3 Installation...........................................................................17

3.2.4 Specifications......................................................................18

3.2.3 Connector Pin Assignments..............................................21

3.3 APS-925AX: 280 ATX Power Supply.................................25

3.3.1 Introductions........................................................................25

3.3.2 Specifications......................................................................25

Table of Contents • i

Chapter 4 3U Backplane.................................................28

4.1 cBP-3400 Series...............................................................29

4.1.1 Features...............................................................................29

4.1.2 Products List........................................................................29

4.1.3 PCB Drawing.......................................................................30

4.1.4 Specifications......................................................................30

4.1.5 Connectors pin assignments ............................................30

4.2 cBP-3100 Series...............................................................33

4.3 cBP-3200 Series...............................................................34

4.3.1 Features...............................................................................34

4.3.2 Products List........................................................................34

4.3.3 PCB Drawing.......................................................................35

4.3.4 Connectors pin assignments ............................................36

4.4 cBP-3052E Backplane ......................................................39

4.4.1 Specifications......................................................................39

4.4.2 PCB Drawing.......................................................................39

4.4.4 Connectors pin assignments ............................................39

4.5 cBP-3051..........................................................................41

4.5.1 Specifications......................................................................41

4.5.2 PCB Drawing.......................................................................41

4.5.3 Connectors pin assignments ............................................41

4.6 cBP-3062 Backplane.........................................................43

4.6.1 Specifications......................................................................43

4.6.2 PCB Drawing.......................................................................43

4.6.3 Connectors pin assignments ............................................43

Chapter 5 LCD Kit ...........................................................45

5.1 Features ...........................................................................45

5.2 Mechanical Drawing..........................................................45

5.3 Specifications....................................................................46

5.4 Connectors Pin Assignment ..............................................47

Chapter 6 cPCIS-2000 Sub-systems..............................49

6.1 cPCIS-2150 Series............................................................50

6.1.1 Features...............................................................................50

6.1.2 Configurations.....................................................................50

6.1.3 Ordering Options................................................................51

6.2 cPCIS-2151 Series............................................................52

6.2.1 Features...............................................................................52

6.2.2 Configurations.....................................................................52

6.2.3 Ordering Options................................................................52

6.3 cPCIS-2100 Series............................................................54

6.3.1 Features...............................................................................54

ii • Table of Contents

6.3.2 Configurations.....................................................................54

6.3.3 Ordering Options................................................................55

6.4 cPCIS-2102 Series............................................................56

6.4.1 Features...............................................................................56

6.4.2 Configurations.....................................................................56

6.4.3 Ordering Options................................................................56

6.5 cPCIS-2152 Series............................................................58

6.5.1 Features...............................................................................58

6.5.2 Configuration.......................................................................58

6.5.3 Ordering Options................................................................58

Chapter 7 cPCIS-1000 Sub-systems..............................60

7.1 cPCIS-1151 ......................................................................61

7.1.1 Features...............................................................................61

7.1.2 Configurations.....................................................................61

7.1.3 Ordering Options................................................................61

7.2 cPCIS-1100 Series............................................................62

7.2.1 Features...............................................................................62

7.2.2 Configurations.....................................................................62

7.2.3 Ordering Options................................................................62

7.3 cPCIS-1250 ......................................................................64

7.3.1 Features...............................................................................64

7.3.2 Configurations.....................................................................64

7.3.3 Ordering Options................................................................64

Product Warranty/Service..............................................65

Table of Contents • iii

How to Use This Manual

This manual is designed to help you use the cPCI-2000/1000 Series 3U
CompactPCI Sub-system. It is divided into five chapters:

u Chapter 1, "Introduction," gives an overview of the product features.
u Chapter 2, "Chassis," describes the specifications and installation of

the chassis.

u Chapter 3, "Power Supply," describes the using of power supply.
u Chapter 4, "Backplane", describes the backplane specifications.
u Chapter 5, "LCD Kit", describes the specifications of 6.4” LCD kit.
u Chapter 6, "Sub-system", describes the specifications of sub-systems.

iv • How to Use This Manual

1

Introduction

This users manual gives you the following information about the cPCI -2000
series 3U CompactPCI sub-systems, including the brief introduction of the
components and the detail specifications of the sub-systems.

The cPCI-2000 series sub-systems are assembling by the following major
components:

Components:

u Chassis options:

• cPCIS-1000: 3U CompactPCI card cage

• cPCIS-2000A: 3U CompactPCI chassis with 2 Fans

• cPCIS-2000B: 3U CompactPCI chassis with 4 Fans

• cPCI-PSF: Power supply frame for holding PS2-size power supply

• cPCI-DBF: Drive bay frame for the drive bay

u Power supply options:

• cPS-150R: 3U 175W 31-pin redundant power supply unit

• cPS-175/AC: 3U 175W 47-pin Universal AC input redundant PSU

• cPS-175/48: 3U 175W 47-pin Universal AC input redundant PSU

• cPS-175/25: 3U 175W 47-pin Universal AC input redundant PSU

• APS-925A: 280W ATX power supply

u Backplane options:

• cBP-3400 Series: 3U 64-bit CompactPCI backplane

• cBP-3100 Series: 3U 32-bit CompactPCI backplane

Introduction • 1

• cBP-3200 Series: 3U 32-bit CompactPCI backplane with rear I/O

• cBP-3052/3051: Backplane for single/dual 31-pin 3U redundant

power supply

• cBP-3062: Backplane for dual 47-pin 3U redundant power supply

u LCD Kit:

• cPCI-LCD: High brightness 6.4” LCD kit

We also provide sub-systems based on the above optional components.
Whenever the sub-systems cannot fully meet users’ requirement, please
contact with us for discussing the possibility for more options. To form a
complete starting kit, users need to order other CPU modules, which are not
specified here.

Sub-systems: (Single System with LCD)

• cPCIS-2150: 3U CompactPCI Platform with LCD and Off-the-Shelf
ATX PSU

• cPCIS-2151: 3U CompactPCI Platform with LCD and Universal AC
PSU

• cPCIS-2152: 3U CompactPCI Platform with LCD and Dual
Redundant AC PSU

• cPCIS-1151: 3U CompactPCI Platform with LCD and Universal AC
PSU

Sub-systems: (Single System without LCD)

• cPCIS-2100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU

• cPCIS-2102: 3U CompactPCI Platform with Dual Redundant AC

PSU

• cPCIS-1100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU

Sub-systems: (Dual System)

• cPCIS-1250: 3U CompactPCI Platform with Dual System

The following chapters will describe the specifications of the above
components or sub-systems.

2 • Introduction

2

Chassis

In this chapter, we will describe the detail features and specifications of the
cPCIS-1000 and cPCIS-2000 chassis. Other mechanical parts which may be
used to assembly the system also be described.

2.1 cPCIS-2000 Chassis

2.1.1 Features

u Standard 19” 3U CompactPCI form factor, 4U in height
u Boards Space:

• Board space for I/O, CPU and power supply is standard 3U height,
21-slot width

• Both front access or rear access are possible

• With versatile backplane options, can assembly to many sub-

systems with different configurations

u Two (or four) built-in pushing fans are used for self-cooling system. All

fans and air-filter are removable on the bottom side

u Suitable for both rack-mount and desktop applications

• Side handle are designed for portable instrument

• Two adjustable foot stands are designed for desktop applications

u Comprehensive EMC shielding: EMC gaskets are installed on the front

rails (up and down), rear rails and the side panels

Chassis • 3

ADLINK

This drawing is for showing the

mechanical dimension only, the

components inside the chassis is

dependent on every different model

number

.

2.1.2 Mechanical Drawing

Note:

2.1.3 Specifications

u Dimension: 444.2(W) mm x 177(H) mm x 257.9(D) mm

Note : 1. Width is 482.6 mm (19”) with rack-mounting kit.

2. 177.0 mm is to fit 4U height. Total height is 189.1 mm with foot
stands.

u Usable width: 21 slots (84HP)
u Internal pushing FAN on the bottom:

• Fan type: DC brushless motor

• Numbers of FAN:

n 2 Fans for cPCIS-2000A
n 4 Fans for cPCIS-2000B

• Rated voltage: 12V @ 0.43A (use –12V of system power)

• Input Power: 5.16W (rated); 7.7W (maximum)

• Maximum Air flow: 60 CFM (when zero static pressure)

• Operating Temperature: -10 ~ 70 degree C

u Internal FAN controller:

• Designed to utilize the system –12V for FAN power

4 • Chassis

• Current control of the FAN to provide stable fan operation

• Fan failure detection ready to use

• Power input connector (CN101)

Pin # Signal Cable color

1 -12V Yellow
2 GND Black
3 +5V Red

• Connector to Fans (CN102)

Pin # Signal

1 GND
2 Fan #1 power
3 GND
4 Fan #2 power
5 GND
6 Fan #3 power
7 GND
8 Fan #4 power

• Fan failure output (CN103)

Pin # Signal

1 +5V
2 Fan #1 failure output
3 Fan #2 failure output
4 Fan #3 failure output
5 Fan #4 failure output

• Power requirement:

n +5V: 40 mA maximum
n -12V: 200 mA plus fans’ power consumption, which is

dependent on numbers of fans

Chassis • 5

Th

is drawing is for showing the

mechanical dimension only, the

components inside the chassis is

dependent on every different model

2.2 cPCIS-1000 Chassis

2.2.1 Specifications

u 19” rack-mount 3U in height, 21-slot CompactPCI card cage
u Need external fan for cooling
u Dimension: 482.56 (W) mm x 133.35 (H) mm x 250.0 (D) mm

2.2.2 Mechanical Drawing

Note:

number.

6 • Chassis

2.3 3U Power Supply Frame cPCI-PSF

2.3.1 Introductions

The cPCI-PSF is a power supply frame, which is designed for holding the
PS2 size power supply in a 3U CompactPCI card cage. Four standard
card guides are necessary for guiding the position of this frame. Any PS2
sized power supply unit can be used together with cPCI-PSF.

2.3.2 Features

u To fit standard 3U CompactPCI form factor with 9-slot (36HP) width.

Dimension: 182.6 mm x 128.7 mm x 94.5 mm

u Any standard PS2 sized power supply unit can be fit
u Rugged mechanical design, the frame is held on the standard card

guide position

2.3.3 Mechanical Drawing

Chassis • 7

2.4 3U Drive Bay Frame cPCI-DBF

2.4.1 Introductions

The cPCI-DBF is a drive bay frame, which is designed for holding the FDD,
HDD or CD-ROM drives in a 3U CompactPCI card cage. The drive bay
can support two 5 1/4” drives and one 3 1/2” drive.

2.4.2 Features

u To fit standard 3U CompactPCI form factor with 10-slot (40HP) width.

Dimension: 202.9 (W) mm x 128.7 (H) mm x 172.5. (D) mm

u Support two 5 1/4” drives and one 3 1/2” drive
u Rugged mechanical design

2.4.3 Mechanical Drawing

2.5 3U 4HP slot-panel with EMC gasket cPCI-SP3E

The 3U CompactPCI chassis are shipped with the slot-panel, which is
without EMC spring. Users can order the cPCI-SP3E, which is a U­shaped 4HP width slot-panel with the EMI spring. To use cPCI-SP3E on
the blank slots is necessary for EMI shielding.

8 • Chassis

3

Power Supply Unit

The power supply unit in the 3U CompactPCI system is with modular design.
The users can chose the most suitable solution for the specified applications.
There are many kinds of power supply unit can be installed in 3U
CompactPCI card cage. In this chapter, the features and specifications of
the following power supply unit or modules are shown.

u Redundant Power Supply

• cPS-150R: 3U 175W universal AC input redundant power supply
(31-pin)

• cPS-175/AC: 3U 175W universal AC input redundant power supply
(47-pin)

• cPS-175/48: 3U 175W –48V DC input redundant power supply
(47-pin)

• cPS-175/24: 3U 175W –24V DC input redundant power supply
(47-pin)

u PS2-size Power Supply

• APS-925A: 280W Auto-switched AC input ATX Power Supply

Power Supply Unit • 9

3.1 cPS-150R

3.1.1 Introduction

cPS-150R is a redundant power supply which designed for CompactPCI
standard industrial computer. It provides hot-swappable function, and can
make the output current shared in parallel. It provides good quality power and
instant maintenance to a system.

3.1.2 The Outline of Power Supply

Figure 3.1.2 The Outline of cPS-150R Power Supply

Functions of LED

POWER: The Power LED is lit Green if the AC input power has been turned
on.

FAIL: If LED is with light, it indicates that the power unit is defective. It means
short circuit, over voltage (+5V or +3.3V), over temperature, or at least the
loading of one channel is out of specification. It also means that input voltage
is under or over specification.

10 • Power Supply Unit

3.1.3 Installation

WARNING

After inserting cPS-150R to a standard 3U CompactPCI system or the
standard 6U CompactPCI system, you can turn on the switch on the chassis.
Of course, you may turn on the power switch on the chassis first, and insert
cPS-150R, which delivers full safety redundant, hot-swappable function, and
provides the plug-able feature.

Be sure that the socket of the backplane on the
chassis is ERNI part #914374; AMP#148370-1 or
#97-7200 defined by PICMG before inserting
cPS-150R to the chassis. If cPS- 150R is forcibly
inserted, it and the connector of the chassis will
be damaged.

3.1.4 Specifications

u AC Input

Item Specification Test Conditions

Operating Voltage 90 - 264 Vac, single phase
Input current 3.1 A max
Inrush current <40A @ 240 Vac
Frequency range 45-440 Hz
Power factor 0.99 typical
Efficiency typical 73%
Protection over current, over voltage, under

u DC Output

Item Specification Test Conditions

Output power 175W max. For working area

Output voltage
Output current 20A @+5V (2A min.)

Voltage error

voltage, and surge protection.

+5V, +3.3V, +12V, −12V
12A @+3.3V

2A @+12V
1A @−12V
< ±3% @+5V
< ±5% @+3.3V
< ±5% @+12V
< ±5% @−12V

refer to figure

3.1.4

Power Supply Unit • 11

th a capacitor of

Ripple voltage +5V............... 1.0 % p-p

Current sharing in
parallel

Load regulation The output voltage of +5V changes

Line regulation The output voltage of +5V changes

Hold up time >6ms
Rising time <200ms
Temperature
coefficient
Protection All outputs protected against overload

+3.3V............ 1.5 % p-p

+12V............. 1.0 % p-p

-12V ............. 1.0 % p-p

Any number of power supplies can be
operated in parallel and will share
current to within 10%

within ±3% of allowed value.

within ±0.1% of allowed value.

0.05% / °C

and short circuit. Straightline current
limiting, does not fold-back or latch-up
during startup or load transients.
Automatic recovery.
Shutdown at internal heatsink
temperature of 95°C. Automatic
recovery.
Shutdown at the output voltage
exceeds the nominal voltage 20%.
Recycle power to reset.

The testing probe
must be in parallel
wi
22µF and that of

0.1µF.
only at +5V output

Input voltage is
from 90Vac to
260Vac. Load is
from 10% to
100%.
Input voltage is
from 90Vac to
260Vac. Load is
from 10% to
100%.

u Others

Item Specification Test Conditions

Input/output
connector

Indicator Normal (green LED)
Switching frequency 100KHz

MTBF 50,000 hours MIL-HDBK-217E
MTTR 5 minutes
EMC meets FCC and Class A of VDE
Safety specification UL 1950, CSA C22.2 NO.950,

CE EMI: EN61000-3-2(1995),

Male base is on the rear of power
supply, and must meet IEC 603-2
(DIN 41612) or IEC 1076.

Fail (red LED)

EN60950/ TüV

EN61000-3-3
harmonics

12 • Power Supply Unit

meets EN55022 Class A

0

10 20 30 40 50 60 70

100

50

0

forced air 15 cfm

EMS:EN 50082-2

EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-6
EN61000-4-8

ENV 50204
Impact & vibration
test

Insulating strength Primary - secondary: 4242Vrms

Output insulation Relatively to chassis ground, all

Operation
temperature

Storing temperature
Relative humidity <95% @ 40°C, none condensation
Operation height 6,400m
Weight about 0.85Kg

Frequency Range:
5Hz – 35Hz 5 min
35Hz – 55Hz 5 min
55Hz – 5Hz 5 min
Displacement: 0.38mm
Dweep time: 30 minutes for each axis
Duration: 2 cycles for three orthogonal
axis. Axis: X, Y, Z

Primary - chassis ground: 3050Vrms
secondary - chassis ground: 500Vrms

control signals and outputs are
floating SELV circuits.
0°C~70°C(the temperature on the
chassis)
Full power from 0°C to 40°C with 15
cfm forced air flow

− 40°C to +85°C

Unpackaged,
Non-operating

Ambient °C

Figure 3.1.4 Working Area

Power Supply Unit • 13