ADLINK cPCIS-1000, cPCIS-2000 User Manual

cPCIS-1000/2000 Series: 3U CompactPCI
Sub-systems and Components
NuIPC
User’s Guide
This user’s manual includes the information for the following products range:
Sub-systems: (Single System with LCD)
cPCIS-2150: 3U CompactPCI Platform with LCD and Off-the-Shelf ATX PSU
cPCIS-2151: 3U CompactPCI Platform with LCD and Universal AC PSU
cPCIS-2152: 3U CompactPCI Platform with LCD and Dual Redundant AC PSU
cPCIS-1151: 3U CompactPCI Platform with LCD and Universal AC PSU
Sub-systems: (Single System without LCD)
cPCIS-2100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU
cPCIS-2102: 3U CompactPCI Platform with Dual Redundant AC
PSU
cPCIS-1100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU
Sub-systems: (Dual System)
cPCIS-1250: 3U CompactPCI Platform with Dual System
Components for 3U System
u Power supply options:
cPS-150R: 3U 175W 31-pin redundant power supply unit
cPS-175/AC: 3U 175W 47-pin Universal AC input redundant PSU
cPS-175/48: 3U 175W 47-pin Universal AC input redundant PSU
cPS-175/25: 3U 175W 47-pin Universal AC input redundant PSU
cPCI-PSF: Power supply frame for holding PS2-size power supply
APS-925A: 280W ATX power supply
u Backplane options:
cBP-3400 Series: 3U 64-bit CompactPCI backplane
cBP-3100 Series: 3U 32-bit CompactPCI backplane
cBP-3200 Series: 3U 32-bit CompactPCI backplane with rear I/O
cBP-3052/3051: Backplane for single/dual 31-pin 3U redundant
power supply
cBP-3062: Backplane for dual 47-pin 3U redundant power supply
u LCD Kit:
cPCI-LCD: High brightness 6.4” LCD Kit
u Mechanical parts:
cPCI-PSF: Power supply frame for holding PS2-size power supply
cPCI-DBF: Drive bay frame for the drive bay
Copyright 2000 ADLINK Technology Inc.
All Rights Reserved. Manual Rev. 1.02: August 30, 2000 The information in this document is subject to change without prior notice in
order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
Trademarks
NuIPC is a registered trademark of ADLINK Technology Inc. Other product names mentioned herein are used for identification purposes
only and may be trademarks and/or registered trademarks of their respective companies.
Getting service from ADLINK
u Customer Satisfaction is always the most important thing for ADLINK
Tech Inc. If you need any help or service, please contact us and get it.
ADLINK Technology Inc.
Web Site http://www.adlink.com.tw Sales & Service service@adlink.com.tw
Technical NuDAQ nudaq@adlink.com.tw Support NuDAM nudam@adlink.com.tw NuIPC nuipc@adlink.com.tw NuPRO nupro@adlink.com.tw Software sw@adlink.com.tw TEL +886-2-82265877 FAX +886-2-82265717 Address 9F, No. 166, Jian Yi Road, Chungho City, Taipei, 235 Taiwan, R.O.C.
http://www.adlinktechnology.com
u Please inform or FAX us of your detailed information for a prompt,
satisfactory and constant service.
Detailed Company Information
Company/Organization Contact Person E-mail Address Address Country TEL Web Site
FAX
Questions
Product Model Environment to Use OS
Video Card:
Other:
Computer Brand M/B: CPU: Cipset: BIOS:
Network Interface Card:
Challenge Description
Suggestions for ADLINK
Table of Contents
How to Use This Manual..................................................iv
Chapter 1 Introduction .....................................................1
Chapter 2 Chassis.............................................................3
2.1 cPCIS-2000 Chassis...........................................................3
2.1.1 Features................................................................................. 3
2.1.2 Mechanical Drawing.............................................................4
2.1.3 Specifications........................................................................4
2.2 cPCIS-1000 Chassis...........................................................6
2.2.1 Specifications........................................................................6
2.2.2 Mechanical Drawing.............................................................6
2.3 3U Power Supply Frame cPCI-PSF.....................................7
2.3.1 Introductions.......................................................................... 7
2.3.2 Features................................................................................. 7
2.3.3 Mechanical Drawing.............................................................7
2.4 3U Drive Bay Frame cPCI-DBF...........................................8
2.4.1 Introductions..........................................................................8
2.4.2 Features................................................................................. 8
2.4.3 Mechanical Drawing.............................................................8
2.5 3U 4HP slot-panel with EMC gasket cPCI-SP3E .................8
Chapter 3 Power Supply Unit...........................................9
3.1 cPS-150R.........................................................................10
3.1.1 Introduction..........................................................................10
3.1.2 The Outline of Power Supply............................................10
3.1.3 Installation...........................................................................11
3.1.4 Specifications......................................................................11
3.1.5 Connector Pin Assignments..............................................14
3.2 cPS-175 Series Power Supply Unit ...................................17
3.2.1 Introduction..........................................................................17
3.2.2 The Outline of Power Supply............................................17
3.2.3 Installation...........................................................................17
3.2.4 Specifications......................................................................18
3.2.3 Connector Pin Assignments..............................................21
3.3 APS-925AX: 280 ATX Power Supply.................................25
3.3.1 Introductions........................................................................25
3.3.2 Specifications......................................................................25
Table of Contents i
Chapter 4 3U Backplane.................................................28
4.1 cBP-3400 Series...............................................................29
4.1.1 Features...............................................................................29
4.1.2 Products List........................................................................29
4.1.3 PCB Drawing.......................................................................30
4.1.4 Specifications......................................................................30
4.1.5 Connectors pin assignments ............................................30
4.2 cBP-3100 Series...............................................................33
4.3 cBP-3200 Series...............................................................34
4.3.1 Features...............................................................................34
4.3.2 Products List........................................................................34
4.3.3 PCB Drawing.......................................................................35
4.3.4 Connectors pin assignments ............................................36
4.4 cBP-3052E Backplane ......................................................39
4.4.1 Specifications......................................................................39
4.4.2 PCB Drawing.......................................................................39
4.4.4 Connectors pin assignments ............................................39
4.5 cBP-3051..........................................................................41
4.5.1 Specifications......................................................................41
4.5.2 PCB Drawing.......................................................................41
4.5.3 Connectors pin assignments ............................................41
4.6 cBP-3062 Backplane.........................................................43
4.6.1 Specifications......................................................................43
4.6.2 PCB Drawing.......................................................................43
4.6.3 Connectors pin assignments ............................................43
Chapter 5 LCD Kit ...........................................................45
5.1 Features ...........................................................................45
5.2 Mechanical Drawing..........................................................45
5.3 Specifications....................................................................46
5.4 Connectors Pin Assignment ..............................................47
Chapter 6 cPCIS-2000 Sub-systems..............................49
6.1 cPCIS-2150 Series............................................................50
6.1.1 Features...............................................................................50
6.1.2 Configurations.....................................................................50
6.1.3 Ordering Options................................................................51
6.2 cPCIS-2151 Series............................................................52
6.2.1 Features...............................................................................52
6.2.2 Configurations.....................................................................52
6.2.3 Ordering Options................................................................52
6.3 cPCIS-2100 Series............................................................54
6.3.1 Features...............................................................................54
ii Table of Contents
6.3.2 Configurations.....................................................................54
6.3.3 Ordering Options................................................................55
6.4 cPCIS-2102 Series............................................................56
6.4.1 Features...............................................................................56
6.4.2 Configurations.....................................................................56
6.4.3 Ordering Options................................................................56
6.5 cPCIS-2152 Series............................................................58
6.5.1 Features...............................................................................58
6.5.2 Configuration.......................................................................58
6.5.3 Ordering Options................................................................58
Chapter 7 cPCIS-1000 Sub-systems..............................60
7.1 cPCIS-1151 ......................................................................61
7.1.1 Features...............................................................................61
7.1.2 Configurations.....................................................................61
7.1.3 Ordering Options................................................................61
7.2 cPCIS-1100 Series............................................................62
7.2.1 Features...............................................................................62
7.2.2 Configurations.....................................................................62
7.2.3 Ordering Options................................................................62
7.3 cPCIS-1250 ......................................................................64
7.3.1 Features...............................................................................64
7.3.2 Configurations.....................................................................64
7.3.3 Ordering Options................................................................64
Product Warranty/Service..............................................65
Table of Contents iii
How to Use This Manual
This manual is designed to help you use the cPCI-2000/1000 Series 3U CompactPCI Sub-system. It is divided into five chapters:
u Chapter 1, "Introduction," gives an overview of the product features. u Chapter 2, "Chassis," describes the specifications and installation of
the chassis.
u Chapter 3, "Power Supply," describes the using of power supply. u Chapter 4, "Backplane", describes the backplane specifications. u Chapter 5, "LCD Kit", describes the specifications of 6.4” LCD kit. u Chapter 6, "Sub-system", describes the specifications of sub-systems.
iv How to Use This Manual
1
Introduction
This users manual gives you the following information about the cPCI -2000 series 3U CompactPCI sub-systems, including the brief introduction of the components and the detail specifications of the sub-systems.
The cPCI-2000 series sub-systems are assembling by the following major components:
Components:
u Chassis options:
cPCIS-1000: 3U CompactPCI card cage
cPCIS-2000A: 3U CompactPCI chassis with 2 Fans
cPCIS-2000B: 3U CompactPCI chassis with 4 Fans
cPCI-PSF: Power supply frame for holding PS2-size power supply
cPCI-DBF: Drive bay frame for the drive bay
u Power supply options:
cPS-150R: 3U 175W 31-pin redundant power supply unit
cPS-175/AC: 3U 175W 47-pin Universal AC input redundant PSU
cPS-175/48: 3U 175W 47-pin Universal AC input redundant PSU
cPS-175/25: 3U 175W 47-pin Universal AC input redundant PSU
APS-925A: 280W ATX power supply
u Backplane options:
cBP-3400 Series: 3U 64-bit CompactPCI backplane
cBP-3100 Series: 3U 32-bit CompactPCI backplane
Introduction 1
cBP-3200 Series: 3U 32-bit CompactPCI backplane with rear I/O
cBP-3052/3051: Backplane for single/dual 31-pin 3U redundant
power supply
cBP-3062: Backplane for dual 47-pin 3U redundant power supply
u LCD Kit:
cPCI-LCD: High brightness 6.4” LCD kit
We also provide sub-systems based on the above optional components. Whenever the sub-systems cannot fully meet users’ requirement, please contact with us for discussing the possibility for more options. To form a complete starting kit, users need to order other CPU modules, which are not specified here.
Sub-systems: (Single System with LCD)
cPCIS-2150: 3U CompactPCI Platform with LCD and Off-the-Shelf ATX PSU
cPCIS-2151: 3U CompactPCI Platform with LCD and Universal AC PSU
cPCIS-2152: 3U CompactPCI Platform with LCD and Dual Redundant AC PSU
cPCIS-1151: 3U CompactPCI Platform with LCD and Universal AC PSU
Sub-systems: (Single System without LCD)
cPCIS-2100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU
cPCIS-2102: 3U CompactPCI Platform with Dual Redundant AC
PSU
cPCIS-1100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU
Sub-systems: (Dual System)
cPCIS-1250: 3U CompactPCI Platform with Dual System
The following chapters will describe the specifications of the above components or sub-systems.
2 Introduction
2
Chassis
In this chapter, we will describe the detail features and specifications of the cPCIS-1000 and cPCIS-2000 chassis. Other mechanical parts which may be used to assembly the system also be described.
2.1 cPCIS-2000 Chassis
2.1.1 Features
u Standard 19” 3U CompactPCI form factor, 4U in height u Boards Space:
Board space for I/O, CPU and power supply is standard 3U height, 21-slot width
Both front access or rear access are possible
With versatile backplane options, can assembly to many sub-
systems with different configurations
u Two (or four) built-in pushing fans are used for self-cooling system. All
fans and air-filter are removable on the bottom side
u Suitable for both rack-mount and desktop applications
Side handle are designed for portable instrument
Two adjustable foot stands are designed for desktop applications
u Comprehensive EMC shielding: EMC gaskets are installed on the front
rails (up and down), rear rails and the side panels
Chassis 3
ADLINK
This drawing is for showing the
mechanical dimension only, the
components inside the chassis is
dependent on every different model
number
.
2.1.2 Mechanical Drawing
Note:
2.1.3 Specifications
u Dimension: 444.2(W) mm x 177(H) mm x 257.9(D) mm
Note : 1. Width is 482.6 mm (19”) with rack-mounting kit.
2. 177.0 mm is to fit 4U height. Total height is 189.1 mm with foot stands.
u Usable width: 21 slots (84HP) u Internal pushing FAN on the bottom:
Fan type: DC brushless motor
Numbers of FAN:
n 2 Fans for cPCIS-2000A n 4 Fans for cPCIS-2000B
Rated voltage: 12V @ 0.43A (use –12V of system power)
Input Power: 5.16W (rated); 7.7W (maximum)
Maximum Air flow: 60 CFM (when zero static pressure)
Operating Temperature: -10 ~ 70 degree C
u Internal FAN controller:
Designed to utilize the system –12V for FAN power
4 Chassis
Current control of the FAN to provide stable fan operation
Fan failure detection ready to use
Power input connector (CN101)
Pin # Signal Cable color
1 -12V Yellow 2 GND Black 3 +5V Red
Connector to Fans (CN102)
Pin # Signal
1 GND 2 Fan #1 power 3 GND 4 Fan #2 power 5 GND 6 Fan #3 power 7 GND 8 Fan #4 power
Fan failure output (CN103)
Pin # Signal
1 +5V 2 Fan #1 failure output 3 Fan #2 failure output 4 Fan #3 failure output 5 Fan #4 failure output
Power requirement:
n +5V: 40 mA maximum n -12V: 200 mA plus fans’ power consumption, which is
dependent on numbers of fans
Chassis 5
Th
is drawing is for showing the
mechanical dimension only, the
components inside the chassis is
dependent on every different model
2.2 cPCIS-1000 Chassis
2.2.1 Specifications
u 19” rack-mount 3U in height, 21-slot CompactPCI card cage u Need external fan for cooling u Dimension: 482.56 (W) mm x 133.35 (H) mm x 250.0 (D) mm
2.2.2 Mechanical Drawing
Note:
number.
6 Chassis
2.3 3U Power Supply Frame cPCI-PSF
2.3.1 Introductions
The cPCI-PSF is a power supply frame, which is designed for holding the PS2 size power supply in a 3U CompactPCI card cage. Four standard card guides are necessary for guiding the position of this frame. Any PS2 sized power supply unit can be used together with cPCI-PSF.
2.3.2 Features
u To fit standard 3U CompactPCI form factor with 9-slot (36HP) width.
Dimension: 182.6 mm x 128.7 mm x 94.5 mm
u Any standard PS2 sized power supply unit can be fit u Rugged mechanical design, the frame is held on the standard card
guide position
2.3.3 Mechanical Drawing
Chassis 7
2.4 3U Drive Bay Frame cPCI-DBF
2.4.1 Introductions
The cPCI-DBF is a drive bay frame, which is designed for holding the FDD, HDD or CD-ROM drives in a 3U CompactPCI card cage. The drive bay can support two 5 1/4” drives and one 3 1/2” drive.
2.4.2 Features
u To fit standard 3U CompactPCI form factor with 10-slot (40HP) width.
Dimension: 202.9 (W) mm x 128.7 (H) mm x 172.5. (D) mm
u Support two 5 1/4” drives and one 3 1/2” drive u Rugged mechanical design
2.4.3 Mechanical Drawing
2.5 3U 4HP slot-panel with EMC gasket cPCI-SP3E
The 3U CompactPCI chassis are shipped with the slot-panel, which is without EMC spring. Users can order the cPCI-SP3E, which is a U­shaped 4HP width slot-panel with the EMI spring. To use cPCI-SP3E on the blank slots is necessary for EMI shielding.
8 Chassis
3
Power Supply Unit
The power supply unit in the 3U CompactPCI system is with modular design. The users can chose the most suitable solution for the specified applications. There are many kinds of power supply unit can be installed in 3U CompactPCI card cage. In this chapter, the features and specifications of the following power supply unit or modules are shown.
u Redundant Power Supply
cPS-150R: 3U 175W universal AC input redundant power supply (31-pin)
cPS-175/AC: 3U 175W universal AC input redundant power supply (47-pin)
cPS-175/48: 3U 175W –48V DC input redundant power supply (47-pin)
cPS-175/24: 3U 175W –24V DC input redundant power supply (47-pin)
u PS2-size Power Supply
APS-925A: 280W Auto-switched AC input ATX Power Supply
Power Supply Unit 9
3.1 cPS-150R
3.1.1 Introduction
cPS-150R is a redundant power supply which designed for CompactPCI standard industrial computer. It provides hot-swappable function, and can make the output current shared in parallel. It provides good quality power and instant maintenance to a system.
3.1.2 The Outline of Power Supply
Figure 3.1.2 The Outline of cPS-150R Power Supply
Functions of LED
POWER: The Power LED is lit Green if the AC input power has been turned on.
FAIL: If LED is with light, it indicates that the power unit is defective. It means short circuit, over voltage (+5V or +3.3V), over temperature, or at least the loading of one channel is out of specification. It also means that input voltage is under or over specification.
10 Power Supply Unit
3.1.3 Installation
WARNING
After inserting cPS-150R to a standard 3U CompactPCI system or the standard 6U CompactPCI system, you can turn on the switch on the chassis. Of course, you may turn on the power switch on the chassis first, and insert cPS-150R, which delivers full safety redundant, hot-swappable function, and provides the plug-able feature.
Be sure that the socket of the backplane on the chassis is ERNI part #914374; AMP#148370-1 or #97-7200 defined by PICMG before inserting cPS-150R to the chassis. If cPS- 150R is forcibly inserted, it and the connector of the chassis will be damaged.
3.1.4 Specifications
u AC Input
Item Specification Test Conditions
Operating Voltage 90 - 264 Vac, single phase Input current 3.1 A max Inrush current <40A @ 240 Vac Frequency range 45-440 Hz Power factor 0.99 typical Efficiency typical 73% Protection over current, over voltage, under
u DC Output
Item Specification Test Conditions
Output power 175W max. For working area
Output voltage Output current 20A @+5V (2A min.)
Voltage error
voltage, and surge protection.
+5V, +3.3V, +12V, −12V 12A @+3.3V
2A @+12V 1A @−12V < ±3% @+5V < ±5% @+3.3V < ±5% @+12V < ±5% @−12V
refer to figure
3.1.4
Power Supply Unit 11
th a capacitor of
Ripple voltage +5V............... 1.0 % p-p
Current sharing in parallel
Load regulation The output voltage of +5V changes
Line regulation The output voltage of +5V changes
Hold up time >6ms Rising time <200ms Temperature coefficient Protection All outputs protected against overload
+3.3V............ 1.5 % p-p
+12V............. 1.0 % p-p
-12V ............. 1.0 % p-p
Any number of power supplies can be operated in parallel and will share current to within 10%
within ±3% of allowed value.
within ±0.1% of allowed value.
0.05% / °C
and short circuit. Straightline current limiting, does not fold-back or latch-up during startup or load transients. Automatic recovery. Shutdown at internal heatsink temperature of 95°C. Automatic recovery. Shutdown at the output voltage exceeds the nominal voltage 20%. Recycle power to reset.
The testing probe must be in parallel wi 22µF and that of
0.1µF. only at +5V output
Input voltage is from 90Vac to 260Vac. Load is from 10% to 100%. Input voltage is from 90Vac to 260Vac. Load is from 10% to 100%.
u Others
Item Specification Test Conditions
Input/output connector
Indicator Normal (green LED) Switching frequency 100KHz
MTBF 50,000 hours MIL-HDBK-217E MTTR 5 minutes EMC meets FCC and Class A of VDE Safety specification UL 1950, CSA C22.2 NO.950,
CE EMI: EN61000-3-2(1995),
Male base is on the rear of power supply, and must meet IEC 603-2 (DIN 41612) or IEC 1076.
Fail (red LED)
EN60950/ TüV
EN61000-3-3 harmonics
12 Power Supply Unit
meets EN55022 Class A
0
10 20 30 40 50 60 70
100
50
0
forced air 15 cfm
EMS:EN 50082-2
EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-6 EN61000-4-8
ENV 50204 Impact & vibration test
Insulating strength Primary - secondary: 4242Vrms
Output insulation Relatively to chassis ground, all
Operation temperature
Storing temperature Relative humidity <95% @ 40°C, none condensation Operation height 6,400m Weight about 0.85Kg
Frequency Range: 5Hz – 35Hz 5 min 35Hz – 55Hz 5 min 55Hz – 5Hz 5 min Displacement: 0.38mm Dweep time: 30 minutes for each axis Duration: 2 cycles for three orthogonal axis. Axis: X, Y, Z
Primary - chassis ground: 3050Vrms secondary - chassis ground: 500Vrms
control signals and outputs are floating SELV circuits. 0°C~70°C(the temperature on the chassis) Full power from 0°C to 40°C with 15 cfm forced air flow
40°C to +85°C
Unpackaged, Non-operating
Ambient °C
Figure 3.1.4 Working Area
Power Supply Unit 13
3.1.5 Connector Pin Assignments
(1)
Pin #
Column A
Column B
Column C
Staging
A13 EL SP Spare A14 EL INH# Inhibit Signal A15 EL ISH Current Share Signal A16 EL 5S- 5V Sense A17 EL 5S+ 5V Sense + A18 EL 3.3V +3.3 VDC A19 EL +12V +12 VDC A20 EL 12V 12 VDC
B2 SL ACL AC Line B5 SL ACN AC Neutral B8 - - No Pin Loaded
B11 EL CG
B13-18 SL 3.3V +3.3 VDC
B19 SL +12V +12 VDC B20 SL 12V 12 VDC B22 EL 5V +5 VDC B25 EL GND Ground B28 EL +DC +DC Input B31 EL DC DC Input
C13 SL EN# Enable Signal C14 SL DEG# Derate Signal C15 SL FAL# Supply Fail Signal
C16-18 SL 3.3V +3.3 VDC
C19 SL +12V +12 VDC C20 SL 12V 12 VDC
(2)
Mnemonic Description
(3)
Chassis Ground
Note: 1. Mating pin numbers on power supply connector.
2. EL is an Extra Length pin. SL is a Standard Length pin.
3. CG must be connected to earth ground.
4. Mating Connector (top view) Pin numbers illustrated are the pin view of the female mating connector. A mating connector is ERNI part #914374; AMP #148370-1 or #97-7200-016.
14 Power Supply Unit
Definitions of Pin Signals
Signal Definition
INH# Inhibit signal MAY be used to “turn off” the power supply outputs. This
ACL AC Line input SHALL be used for supplies operating from AC. This
ACN AC Neutral input SHALL be used for supplies operating from AC. This +DC Positive DC input SHALL be used for supplies operating from DC. This
DC EN# Enable signal MAY be used to “turn on” the power supply outputs. EN#
DEG# Derating signal MAY be used as an output from the power supply to
FAL# Supply Fail signal MAY be used as an output from the power supply to
signal is on a longer pin than the EN#(enable) signal and therefore has precedence over the EN# signal when determining power supply operation (see table below). The INH# signal is typically connected to an “ON/OFF” switch. This signal is optional. Module Power Supply Operation
INH# = Low Low High High EN# = Low High Low High Power Status “OFF” “OFF” “ON” “OFF”
ISH Current Share signal MAY be used between multiple power supplies
for load balancing. This signal is not required for single power supply systems.
5V Sense – SHALL be connected to the center of the ground plane for
5S
accommodating power distribution losses. This signal is required for all modular power supplies.
5S+ 5V Sense + SHALL be connected to the center of the power plane for
accommodating power distribution losses. This signal is required for all modular power supplies.
input is not required for DC input power supplies. Separate AC and DC inputs are provided to prevent damaging an AC power supply inserted into a backplane wired for DC and visa versa.
input is not required for DC input power supplies. input is not required for AC input power supplies. Separate AC and DC
inputs are provided to prevent damaging a DC power supply inserted into a backplane wired for AC and visa versa. Negative DC input SHALL be used for supplies operating from DC. This input is not required for AC input power supplies.
is used in conjunction with INH# (see table of INH#) and is typically connected to ground to enable the power supply after signals on longer pins have made contact. This signal is optional.
indicate that the supply is beginning to derate its power output. This signal is optional. Note that backplanes providing a modular power supply connector shall connect DEG# to the backplane signal DEG# in the event that a power supply implementing this signal is installed.
indicate that it has failed. This signal is optional. Note that backplanes providing a modular power supply connector shall connect FAL# to the backplane signal FAL# in the event that a power supply implementing this signal is installed.
Power Supply Unit 15
Caution: Improperly connected 5S+ and 5S- leads may damage the power
supply.
16 Power Supply Unit
3.2 cPS-175 Series Power Supply Unit
3.2.1 Introduction
cPS-175 series products are a power supply designed for CompactPCI standard industrial computer. Based on the CompactPCI standard design, it has hot-swappable function, and can make the output current shared in parallel. It provides good quality power and instant maintenance to a system. They are compliant with the PICMG 2.11 specifications.
3.2.2 The Outline of Power Supply
3.2.3 Installation
After installing the cPS-175 power supply to a CompactPCI 3U/6U chassis, you can turn on the power switch on the chassis. You may also turn on the power switch on the chassis first, then install the power supply as it has full safety redundant, hot-swappable function and pluggable feature.
A Warning : Be sure that the backplane socket on the chassis is
Positronic part PCIH47F300A1, PCI47F300A1 which is defined by PICMG 2.11 before installing cPS-175 series power supply to the chassis. It could damage the power supply unit and the chassis connector if it is installed forcibly.
Power Supply Unit 17
There are two external warning LEDs. POWER: The Power LED is lit green if the AC or DC external power input
power has been turned on. FAULT: If LED is with light, it indicates that the power unit is defective. It
means the input voltage is out of the range, or over temperature, over current, or short circuit.
3.2.4 Specifications
Input
Item cPS-175/AC cPS-175/48 cPS-175/24
Voltage 90 – 264 Vac 36 – 72 VDC 18 - 36 VDC Input Current <5A <9A <20A Inrush Current <40A @ 240V AC <40A <40A Frequency 50 – 60 Hz Power Factor 0.99 typical Efficiency Typical 73% Typical 73% Typical 73% Protection Fuse, Over Voltage,
Under Voltage, Surge Protection Note: Current = 5A max. Voltage: 270 Vmax 85Vmin.
Output
Item cPS-175/AC cPS-175/48 cPS-175/24
Rated Power 175W maximum 175W maximum 175W maximum Voltage +5V, +3.3V, +12V, -12V Current 25A @ +5V*1
Voltage Error
Ripple Voltage 100mV or 1 % whichever is greater Current Sharing Any number of power supplies can be operated in parallel and will
share +5V and +3.3V current to within 10%.
Load regulation
Line regulation Hold-up time > 6ms Rise time < 500ms from AC/DC power up. All output voltages come up within 10
msec of each other.
25A @ +3.3V 3A @ +12V 1A @ -12V Combined current @ +5V & +3.3V < 27A
< ±3% @ +5V < ±5% @ +3.3V < ±5% @ +12V < ±5% @ -12V
Fuse, Over Voltage, Under Voltage, Surge Protection Note: Current = 10A max. Voltage: 75 Vmax. 35 Vmin.
±1%@+5V
±3%@+3.3V / +12 V / -12V
±0.3%
Fuse, Over Voltage, Under Voltage, Surge Protection Note: Current = 20 A max. Voltage: 40 Vmax. 16 Vmin.
18 Power Supply Unit
Temperature Coefficient Protection 1. All outputs protected against overload and short circuit. Straightline
current limiting, does not fold-back or latch-up during startup or load transients. Automatic recovery.
2. Shutdown at internal heatsink temperature of 95°C. Automatic recovery.
3. Shutdown at the output voltage exceeds the nominal voltage 20%. Recycle power to reset.
0.05% / °C
Other
Item cPS-175/AC cPS-175/48 cPS-175/24
Output/Input Connector Indicator Green LED indicating INPUT O.K.
Switching Frequency MTBF 100,000hr (by part counting MIL-HDBK0217E) MTTR 5 Minutes (based on module replacement) Safety TUV/VDE EN60950
CE EMI: EN55022 Class A radiated and conducted Shock &
Vibration
Insulation Primary –
Output Insulation Floating & SELV Operating Temperature Storage Temperature Humidity < 95% @ 40°C Altitude 6,400m Dimension Weight about 0.85kg
Red LED indicating a power supply FAULT.
EMS:EN 50082-2 (IEC1000-4-2, IEC1000-4-4, IEC-4-5, IEC1000-4-11) Frequency range: 5Hz~35Hz (5 min); 35~55Hz (5 min); 55~5Hz(5 min) Displacement: 0.38 mm Dweep time: 30 mins for each axis (X,Y,Z) duration 2 cycles for the three orthogonal axis
Secondary: 3050Vrms Primary – Chassis Ground:3050Vrms Secondary – Chassis Ground:500Vrms
0°C~ 70°C(the temperature on the chassis)
Full power from 0°C to 40°C with 15 cfm forced air flow
40.0 (W)× 128.5(H) × 172.8(D) mm
Positronic
PCI47M400A1
100kHz
UL
Primary – Secondary:1150Vrms Primary – Chassis Ground:500Vrms Secondary – Chassis Ground:500Vrms
-10°C ~+85°C
Primary – Secondary:1150Vrms Primary – Chassis Ground:500Vrms Secondary – Chassis Ground:500Vrms
Note : minimal load 2 A @ +5V is required.
Power Supply Unit 19
0
10 20
30 40 50 60 70
100
500
forced air 15 cfm
Operating Area
Ambient °C
20 Power Supply Unit
3.2.3 Connector Pin Assignments
42 43 44
4
7
The Type of Connector
Pin Signals
Pin# Signal Name Pin# Signal Name
1-4 V1 32 V2 ADJ
5-12 RTN 33 V2 SENSE
13-18 V2 34 S RTN
19 RTN 35 V1 SHARE 20 V3 36 X 21 V4 37 X 22 RTN 38 DEG# 23 X 39 INH# 24 RTN 40 X 25 GA0 41 V2 SHARE 26 X 42 FAL# 27 EN# 43 X 28 GA1 44 X 29 V1ADJ 45 CGND 30 V1 SENSE 46 ACN/+DC IN 31 GA2 47 ACL/-DC IN
46
45
39 40 41 36 37 38 33 34 35 30 31 32 27 28 29 24, 25 26 21 22 23
19 20 17 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4
1 2
Positronic Industries Part Number: PCI47M400A1 or PCIH47M400A1. View from mating face
Power Supply Unit 21
uld be used to "turn off" the power supply outputs.
This signal is on a longer pin than the EN# ( enable ) signal and
therefore has precedence over the EN# signal when determining
power supply operation. The INH# signal is typically connected to an
voltage input for supplies operating from AC, or the +DC voltage
Definitions of Pin Signals
Signal Definition
EN# Enable signal should be used to "turn on" the power supply outputs.
INH# Inhibit signal sho
SHARE
SHARE
SENSE
RTN
RTN Return shall be connected via a low impedance to the backplane's
V1SENSE V1 (+5V) Sense shall be connected to the center of the backplane's
V2SENSE V1 (+3.3V) Sense shall be connected to the center of the
ACL/
-DC IN
ACL/
+DC IN
EN# is used in conjunction with INH# (see Table 2.1) and is typically connected to ground to enable the power supply after other signals on longer pins have made contact.
"ON/OFF" switch. Table 2.1 Module Power Supply Operation
INH# = Low Low Open Open EN# = Low Open Low Open Power Status “OFF” “OFF” “ON” “OFF”
V1
V1(+5V) Current Share signal may be used between multiple power supplies for load balancing. This signal is not required for single power supply systems.
V2
V1(+3.3V) Current Share signal may be used between multiple power supplies for load balancing. This signal is not required for single power supply systems. Return Sense shall be connected to the center of the backplane's ground plane for accommodating power distribution losses. This signal is required for modular power supplies.
V1 V1( +5V ) shall be connected via a low impedance to the backplane's
power plane for minimizing power distribution losses. This signal is required for all modular power supplies.
V2 V1( +3.3V ) shall be connected via a low impedance to the
backplane's power plane for minimizing power distribution losses. This signal is required for all modular power supplies.
V3 V1( +12V ) shall be connected via a low impedance to the
backplane's power plane for minimizing power distribution losses. This signal is required for all modular power supplies.
V4 V1( -12V ) shall be connected via a low impedance to the
backplane's power plane for minimizing power distribution losses. This signal is required for all modular power supplies.
ground plane for minimizing power distribution losses. This signal is required for modular power supplies.
power plane for accommodating power distribution losses. This signal is required for all modular power supplies.
backplane's power plane for accommodating power distribution losses. This signal is required for all modular power supplies. AC Line/Negative DC input shall be used as the AC Line voltage input for supplies operating from AC, or the -DC voltage input for DC input power supplies. AC Neutral/Positive DC input shall be used as the AC Neutral
22 Power Supply Unit
input for DC input power supplies. Front panel keying is provided to prevent damaging an AC power supply inserted into a backplane wired for DC and vice versa.
CGND Chassis GND signal shall be connected to safety ground with a low
V1ADJ V1 output voltage may be margined up to +10% if V1ADJ input is
V2ADJ V2 output voltage may be margined up to +10% if V2ADJ input is
DEG# Derating signal MAY be used as an output from the power supply to
FAL# Supply Fail signal MAY be used as an output from the power supply
GA[2..0] The physical slot address (GA[2..0]) shall be encoded on the
impedance connection. pulled to RTN or -10% if pulled to V1 using a programming resistor
network. Typically usage is Rt=10KO . See Figure 2.1. An open circuit on the backplane shall result in a nominal output voltage.
pulled to RTN or -10% if pulled to V2 using a programming resistor network. Typically usage is Rt=10KO. See Figure 2.1. An open circuit on the backplane shall result in a nominal output voltage.
indicate that the supply is beginning to derate its power output. This signal is active low. It is a open collector, and should be pulled high
by a 10KO resistor. Note that backplanes providing a power supply connector shall connect DEG# to the backplane signal DEG# in the
event that a power supply implementing this signal is installed. to indicate that it has failed. This signal is active low. It is a open
collector, and should be pulled high by a 10KO resistor. Note that backplanes providing a power supply connector shall connect FAL#
to the backplane signal FAL# in the event that a power supply implementing this signal is installed.
backplane by grounding and leaving unconnected different combinations of pins at each connector. Physical slot addresses are defined by the physical slot number on the platform per Table 3-2-1. Due to the limited number of power supply geographic addresses available, physical slot numbers for power supplies are independent of physical slot numbers for CompactPCI boards. Power supply physical slot numbers shall start at 0 in the top-left corner of the card cage. Each signal shall be pulled up with a 10.KO ± 10% resistor on any power supply using the geographic addressing signals GA[2..0].
~Caution:
1. Improperly connected 5S+,5S-, 3S+, and 3S- leads may damage the power supply.
2. Because implementation and timing for V1 SHARE, V2 SHARE may vary from manufacturer to manufacturer, interoperability between two or more power supplies from different manufacturers is not guaranteed.
Power Supply Unit 23
3.3 APS-925AX: 280 ATX Power Supply
3.3.1 Introductions
The APS-925AX switching power supply is ideal for use in ATX computers, workstations or equivalent systems. This power supply can be installed with the cPCI-PSF as a 3U CompactPCI power supply module.
3.3.2 Specifications
u AC Input Characteristics
AC Input voltage is switching automatically according to AC input voltage. The acceptable input voltage range is as following table.
Voltage Frequency Minimum Maximum Input Current 115 VAC 47 ~ 63Hz 90 VAC 130 VAC 8.0A (300W) 230 VAC 47 ~ 63Hz 180 VAC 260 VAC 4.0A (300W)
u DC Output Characteristics
Voltage +5V +3.3V +12V -5V -12V 5VSB Max. Load 30A 15A 15A 1.0A 1.0A 1.2A Rated Load 25A 8A 10A 0.5A 0.5A 0.72A
300W
Min. Load 2A 0 0.1A 0 0 0 Max.Power Combined
150W
At factory, all outputs in 60% rated load condition , the +5V output is set to between 4.80V and 5.20V. The other outputs are checked to be within the specified voltage accuracy range.
u Output power
The total DC continuous power shall be kept within 280W at ambient temperature of 40°C below, and input voltage at 115VDC or 230VAC. The maximum combined output power on the 3V3 and 5V rails is 150W. The maximum outputs load is not allowed for more then 30 seconds.
u Ripple & Noise
The peak to peak ripple and noise for +5V, +3.3V output are less than 50mV, and for the other output are less than 100mV at rated load. Measuring is done by 15MHz bandwidth limited oscilloscope and terminated each output with a 0.47 µF capacitor.
u
120W 2.5W 6W 4W
24 Power Supply Unit
Line regulation
The output line regulation for each output is less than +-1% while measuring at rated load and +-10% of 115VAC or 230VAC input voltage changing.
u Load regulation
The output voltage load regulation is less than the values in the following table by changing each output load +-40% from 60% rated load, and keep all other outputs at 60% rated load.
Voltage +5V +3.3V +12V -5V -12V 5VSB Regulation +/-3% +/-2% +/-5% +/-2% +/-2% +/-3%
u Efficiency: The efficiency is higher than 65% while measuring at
nominal line and rated output.
u Hold up time
The hold up time is longer than 20ms at 115 VAC input and rated load, which is measured from the end of the last charging pulse , to when the main output drops down to 95% output voltage.
u Over voltage protection
For some reason the power supply might fail to control itself , the build-in crowbar circuit will automatically shut down the outputs to avoid damaging the external circuits . The trip point of O.V.P. circuit is around 5.7V to 7.0V.
u Short circuit protection
The power supply will go into hiccup mode function against short circuit or over load conditions. If the faults condition removed, the power supply will restart automatically.
u Power good signal
The power is turned on, the power good signal will go high between 100ms to 500ms after all output DC voltage are within regulation limits.
u Power fail signal
The power fail signal will go low at least 1ms before any of the output voltages fall below the regulation limits.
u Power ON signal
This TTL compatible signal (active low) is use to switch ON the main output . When Power on is disconnected from secondary common , all outputs except +5Vsb shall turn off .
u Environment Specifications
Power Supply Unit 25
Operating temperature: 0°C to 70°C When the ambient temperature is over 40°C (115V/230V) , the
output power should be de-rated as following curve:
Storage temperature: -40°C to +75°C
Operating humidity: The power supply can operate from 5%
humidity to 95% humidity non-condensing at 40°C
u Regulatory Agency Certification
Safety standards: Designed to meet the following standards: UL 1950
CSA 22.2 NO.234 EN 60950
EMI standards: Designed to meet the following radiated limits: FCC class “B”
EN55022 class ”B”
EMS standards: Designed to meet the following standards: IEC-801-2 8KV air discharge
IEC-801-3 3V/M IEC-801-4 2KV IEC-801-5 2KV
u ATX Power Connector definition
Signal Pin No. Pin No. Signal +3.3V 1 11 +3.3V +3.3V 2 12 -12V
GND 3 13 GND +5V 4 14 PS_ON GND 5 15 GND +5V 6 16 GND GND 7 17 GND
PWR_OK 8* 18 -5V
+5V SB 9* 19 +5V Sense
+12V 10 20 +5V
26 Power Supply Unit
4
3U Backplane
In this chapter, specifications of many 3U backplane options will be included:
cBP-3400 series: 64-bit 3U CompactPCI backplane
cBP-3100 series: 32-bit 3U CompactPCI backplane with optional
DIN socket
cBP-3200 series: 32-bit 3U CompactPCI backplane with rear I/O
option
Please refer the each section for detail product list of every series. The following backplane for installing CompactPCI redundant power supply unit are also described:
cBP-3052E: Redundant power supply backplane for two 31-pin
PSUs
cBP-3051: Power supply backplane for one 31-pin plug-in PSU
cBP-3062: Redundant power supply backplane for two 47-pin PSUs
Backplane 27
4.1 cBP-3400 Series
4.1.1 Features
u CompactPCI PICMG 2.0 R2.1 compliant u Support 3U, 64-bit CompactPCI bus on P1 and P2, support 7-bus
mastering I/O slots
u Number of slots: 8/6/4 slots (include systems slots) u 10 layers PCB for accurate impedance control u Optional DIN plug-in socket for plug-in power supply u Support ATX, PS2 and screw terminals for DC power input connector
4.1.2 Products List
cBP-3408: 8-slot, 3U 64-bit CompactPCI backplane
cBP-3406: 6-slot, 3U 64-bit CompactPCI backplane
cBP-3404: 4-slot, 3U 64-bit CompactPCI backplane
cBP-3408P: 8-slot, 3U 64-bit CompactPCI backplane with DIN
socket for PSU
cBP-3406P: 6-slot, 3U 64-bit CompactPCI backplane with DIN
socket for PSU
cBP-3404P: 4-slot, 3U 64-bit CompactPCI backplane with DIN
socket for PSU
28 Backplane
4.1.3 PCB Drawing
1
2
3 4 5
6
7 8 1
2
3 4 5
6
7 8
CN4
6
7
4.1.4 Specifications
J1
5
4
3
2
sys
1
sys
1
2
3
4
5
7
6
u Compliant to CompactPCI PICMG 2.0 R2.1 specifications u Standard 3U form factor u Four power input connectors: ATX, PS2, screw terminal, plug-in PSU
input connectors
u V(I/O) selectable from +5V or +3.3V.(default +5V) u Dimension: 133.35 mm x 243.8 mm x 3.2 mm (3U height, 12-slot
width)
4.1.5 Connectors pin assignments
u P1 & P2 of system slot: Standard 64-bit CompactPCI specifications of
the PICMG 2.0 R2.1 specifications
u P1 & P2 of I/O slot: Standard 64-bit CompactPCI specifications of the
PICMG 2.0 R2.1 specifications
Backplane 29
u CN1: Standard ATX DC Power input connector
Signal Pin No. Pin No.
+3.3V 1 11 +3.3V +3.3V 2 12 -12V
GND 3 13 GND
+5V 4 14 PS_ON
GND 5 15 GND
+5V 6 16 GND
GND 7 17 GND
PWR_OK 8* 18 -5V
+5V SB 9* 19 +5V Sense
+12V 10 20 +5V
u CN2: Standard PS2 DC Power input connector u CN3: General Purpose screw terminals
CN3
Pin # Name
1 FAL# 2 DEG# 3 -12V 4 +12V 5 GND 6 +5V 7 V(I/O) 8 +3.3V 9 GND
10 +5V
Signal
u J1: Compliant the 31-pin CompactPCI power supply interface standard
of the PICMG 2.11. (Note: This connector is only available on the -
P version)
u CN5: AC Input terminals for the plug-in power supply unit on J1.
(Note: This connector is only available on the -P version)
u JP1: DC power inhibit signal, it is for inhibit the ATX PSU. This
connector is used for power-on switch which connect to the pin #14 of CN3. When the system is using PS2 power supply, the pin 1 and pin 2 must be shorted.
JP1
u CN4: Power Managing Signals, the signals are from the CompactPCI
power connector J1. The pin definitions are as following.
30 Backplane
Pin # Name
1 PS_ON 2 GND
Signal Pin No. Pin No. Signal
GND 1 2 +5V GND 3 4 DEG# GND 5 6 FAL# GND 7 8 INH# GND 9 10 PRST# GND 11 12 +5V GND 13 14 +12V
Please note that to short the pin #7 and pin #8 can disable the DC power output from CN2 CompactPCI power interface.
Backplane 31
1
2
3 4 5
6
7 8 1
2
3 4 5
6
7 8
4.2 cBP-3100 Series
The cBP-3100 series products are with the same PCBs as the cBP-3400 series products. The only difference is that the P2 of the I/O slots are removed for cost reduction. All the other features are exactly the same as the cBP-3400 series products.
6
5
4
7
3
2
sys
1
sys
1
2
3
4
J1
5
7
6
32 Backplane
4.3 cBP-3200 Series
4.3.1 Features
u Compliant to CompactPCI PICMG 2.0 R2.1 specifications u Support standard 3U form factor u 32-bit CompactPCI bus on P1, support 7-bus mastering I/O slots u Optional P2 with rear I/O capability u Support ATX and screw terminals for DC power input connectors u V(I/O) selectable from +5V or +3.3V. u 10 layers PCB for accurate impedance control u Dimension: 133.35 mm x 182.0 mm x 3.2 mm (3U height, 9-slot width)
4.3.2 Products List
cBP-3208: 8-slot, 3U 64-bit CompactPCI backplane
cBP-3206: 6-slot, 3U 64-bit CompactPCI backplane
cBP-3204: 4-slot, 3U 64-bit CompactPCI backplane
cBP-3208R: 8-slot, 3U 64-bit CompactPCI backplane with rear I/O
cBP-3206R: 6-slot, 3U 64-bit CompactPCI backplane with rear I/O
cBP-3204R: 4-slot, 3U 64-bit CompactPCI backplane with rear I/O
Backplane 33
1
1
2
3 4 5
6
7 8
2
3 4 5
6
7 8
4.3.3 PCB Drawing
cBP-3208:
Front view
Rear view
7
6
Rear I/O
sys
Rear I/O
5
4
3
2
sys
1
R
1
2
3
4
5
7
6
34 Backplane
cBP-3208R:with P2 rear I/O
1
2
3 4 5
6
7 8 1
2
3 4 5
6
7 8
Front view
Rear I/O Rear I/O
6
7
Rear I/O Rear I/O Rear I/O
Rear I/O
5
4
Rear view
sys
4.3.4 Connectors pin assignments
1
2
3
Rear I/O Rear I/O
2
1
sys
3
4
5
7
6
u P1 & P2 of system slot: Standard 32-bit CompactPCI specifications of
the PICMG 2.0 R2.1 specifications
u P1 of I/O slot: Standard 32-bit CompactPCI specifications of the
PICMG 2.0 R2.1 specifications
u P2 of I/O slot: reserved for rear I/O applications. The P2 connectors
are installed only on the cPCI-3208R, 3206R and 3204R versions
u CN1 and CN2: ATX-like DC Power input connectors
Backplane 35
Signal Pin No. Pin No.
+3.3V 1 11 +3.3V +3.3V 2 12 -12V
GND 3 13 GND
+5V 4 14 INH#
GND 5 15 GND
+5V 6 16 +5V Sense­GND 7 17 GND FAL# 8* 18* JP7
DEG# 9* 19 +5V Sense+
+12V 10 20 +5V
u General Purpose screw terminals
Note: that the V(I/O) must be shorted to either +3.3V or +5V. The default
factory setting is to shorted at +5V.
Position
(from top to bottom)
1 +3.3V 2 V(I/O) 3 +5V 4 GND 5 +12V 6 -12V
Signal
Name
u JP8 INH#: DC power inhibit signal
It is for inhibiting the ATX power supply. This connector is used for power-on switch.
JP8
u JP9 RST#: System reset signal
JP9
u JP10 FAL#: Power supply fail input
JP10
36 Backplane
Pin # Name
1 INH# 2 GND
Pin # Name
1 RST# 2 GND
Pin # Name
1 FAL# 2 GND
u JP7 +12V Sense: +12V Sense Jumper
JP7
When the normal ATX power supply is used, the pin #18 of CN1/CN2 is with –5V power, please let this jumper open.
When 31-pin CompactPCI power supply is used, this pin is not used and this jumper should be left open.
When 47-pin CompactPCI power supply is used, the +12V sense is usable, therefore, the jumper can be shorted to provide this signal.
Pin # Name
1 From pin #18 of CN1/CN2 2 Connect to +12V Sense
Backplane 37
4.4 cBP-3052E Backplane
4.4.1 Specifications
u Compliant with 31-pin CompactPCI power standard of PICMG 2.11 u Support two 3U redundant power supply unit u With external AC power input screw terminal u With two ATX DC output connectors u Dimension: 133.35 mm x 81.0 mm x 3.2 mm (3U height, 4-slot width)
4.4.2 PCB Drawing
Front view
Rear view
4.4.4 Connectors pin assignments
u J1 & J2: Standard 31-pin CompactPCI power supply sockets,
compliant with PICMG 2.11 specifications
u CN1, CN2: Two identical ATX-like power output connectors
Signal Pin No. Pin No.
+3.3V 1 11 +3.3V +3.3V 2 12 -12V
GND 3 13 GND
+5V 4 14 INH# GND 5 15 GND
+5V 6 16 5V Sense­GND 7 17 GND FAL# 8 18 N/C
DEG# 9 19 +5V Sense+
+12V 10 20 +5V
38 Backplane
Signal
Note: Pin #8, #9, and #18 are not standard ATX power definition.
u CN5: Screw terminals for external AC input power lines u CN7: Screw terminals for GND (CN8, CN9, CN10 are not installed.) u CN13: Screw terminals for +5V (CN14 is not installed) u CN15: Screw terminal for +12V u CN16: Screw terminal for -12V is not installed. u CN11, CN12: Screw terminals for +3.3V are not installed
Backplane 39
4.5 cBP-3051
4.5.1 Specifications
u Compliant with 31-pin CompactPCI power standard of PICMG 2.11 u Support one 3U plug-in power supply unit u With external AC power input screw terminal u With one ATX DC output connectors
4.5.2 PCB Drawing
Front view
Rear view
4.5.3 Connectors pin assignments
u J1: Standard 31-pin CompactPCI power supply sockets, compliant
with PICMG 2.11 specifications
u CN1: ATX-like power output connector
Signal Pin No. Pin No.
+3.3V 1 11 +3.3V +3.3V 2 12 -12V
GND 3 13 GND
+5V 4 14 INH# GND 5 15 GND
+5V 6 16 5V Sense­GND 7 17 GND FAL# 8* 18* N/C
DEG# 9* 19 +5V Sense+
+12V 10 20 +5V
40 Backplane
Signal
Note : Pin #8, #9, and #18 are not standard ATX power definition.
u CN5: AC power lines (include AC LINE, AC NEUTRAL, Chassis GND) u J4 INH#: DC power inhibit signal
It is for inhibiting the ATX DC power supply output. This connector can be used for power-on switch.
J4
u J3 ISH: +5V current sharing signal, this connector is used only when
more than two cBP-3051 backplanes are used in one system.
J4
Pin # Name
1 INH# 2 GND
Pin # Name
1 ISH 2 GND
Backplane 41
4.6 cBP-3062 Backplane
4.6.1 Specifications
u Compliant with 47-pin CompactPCI power standard of PICMG 2.11 u Support two 3U redundant power supply unit u With external AC power input screw terminal u With two ATX DC output connectors u Dimension: 133.35 mm x 81.0 mm x 3.2 mm (3U height, 4-slot width)
4.6.2 PCB Drawing
Front view
Rear view
4.6.3 Connectors pin assignments
u CN101 & CN102: Standard 47-pin CompactPCI power supply sockets,
compliant with PICMG 2.11 specifications
u CN103: ATX-like power output connectors
Signal Pin No. Pin No.
V2SENSE 1 11 V2
V2 2 12 V4
GND 3 13 GND
V1 4 14 INH#
GND 5 15 GND
V1 6 16 SRTN
GND 7 17 GND
FAL#1 8* 18* V3SENSE
DEG#1 9* 19 V1SENSE
V3 10 20 V1
Note : 1. Pin #8, #9, and #18 are not standard ATX power definition.
2. V1=+5V; V2= 3.3V; V3 = +12V; V4=-12V
42 Backplane
Signal
u CN104 extended connector for power sharing
Signal Pin No. Pin No.
Signal
V2SENSE 1 11 V2
V2 2 12 V4
GND 3 13 GND
V1 4 14 INH#
GND 5 15 GND
V1 6 16 SRTN
GND 7 17 GND
FAL#2 8* 18* V3SENSE
DEG#2 9* 19 V1SENSE
V3 10 20 V1
Note: 1. Pin #8, #9, and #18 are not standard ATX power definition.
2. V1=+5V; V2= 3.3V; V3 = +12V; V4=-12V u CN105 INH#: DC power output inhibit signal. It is for inhibiting the DC
power supply. This connector can be used for power-on switch.
CN105
Pin # Name
1 INH# 2
GND
u CN107: Screw terminals for external AC input power lines u CN106: Current sharing connector, this connector is used only when
multiple power backplane is used in the same time.
Signal Pin No. Pin No.
Signal
V1SENSE 1 2 V3SENSE
GND 3 4 V2SENSE GA2#2 5 6 GA2#1 GA1#2 7 8 GA1#1 GA0#2 9 10 GA0#1
N/C 11 12 N/C
Backplane 43
5
LCD Kit
5.1 Features
u High Brightness 6.4 inches TFT LCD u Modular design for easy mounting on any 3U CompactPCI Chassis u Integrated with back light inverter u Two back-light lamps with 15000 hours long life time u Optional touch screen with internal RS-232 interface
5.2 Mechanical Drawing
44 LCD Kit
5.3 Specifications
u Dimension: 3U height x 10-slot (40HP) width u Screen Size: 6.4 inches (diagonal) u Resolution: 640 x 480 x 18-bit colors (262,144 colors) u Pixel pitch: 0.203 mm x 0.203 mm u High brightness 300 cd/m2 u Lamp life time: 15,000 hours @ 25°C u Integrated with back light inverter u Power requirement:
5V @ 6.0 W (for LCD panel)
+12V @ 300 mA x 2 (for two backlight inverters)
LCD Kit 45
5.4 Connectors Pin Assignment
LCD Signal Connector on the LCD
Pin # Symbol Function Pin # Symbol Function
1 GND Ground 17 G4 Green Data Signal 2 CLK 3 Hsync Horizontal Sync Signal 19 GND Ground
4 Vsync Vertical Sync Signal 20 B0 Blue Data Signal 5 GND Ground 21 B1 Blue Data Signal 6 R0 Red Data Signal 22 B2 Blue Data Signal 7 R1 Red Data Signal 23 B3 Blue Data Signal 8 R2 Red Data Signal 24 B4 Blue Data Signal 9 R3 Red Data Signal 25 B5 Blue Data Signal 10 R4 Red Data Signal 26 GND Ground
11 R5 Red Data Signal 27 DENB 12 GND Ground 28 VCC DC 5V power supply
13 G0 Green Data Signal 29 VCC DC 5V power supply 14 G1 Green Data Signal 30 R/L 15 G2 Green Data Signal 31 U/D Vertical image shift select
16 G3 Green Data Signal --
LCD Signal Extension Connector for cPCI-8215
Signal Pin # Pin # Signal
+12V 1 2 +12V
GND 3 4 GND VDD 5 6 VDD
ENVEE 7 8 GND
P0 9 10 P1 P2 11 12 P3 P4 13 14 P5 P6 15 16 P7
P8 17 18 P9 P10 19 20 P11 P12 21 22 P13 P14 23 24 P15 P16 25 26 P17
P18 (N/C) 27 28 P19 (N/C) P20 (N/C) 29 30 P21 (N/C) P22 (N/C) 31 32 P23 (N/C)
GND 33 34 GND
CLk 35 36 FLM
M 37 38 LP GND 39 40 EN_BKL GND 41 42 ENVDD VDD 43 44 VDD
Clock signal for sampling image digital data
18 G5 Green Data Signal
Signal to set horizontal display position
Horizontal image shift select
46 LCD Kit
LCD Signal Extension Connector for cPCI-8217
58
2
Signal Name Pin # Pin # Signal Name
+12V 1 2 +12V GND 3 4 GND +5V 5 6 +5V ENPVEE 7 8 GND
PD0 9 10 PD1
57 PD2 11 12 PD3 PD4 13 14 PD5 PD6 15 16 PD7 PD8 17 18 PD9 PD10 19 20 PD11 PD12 21 22 PD13 PD14 23 24 PD15 PD16 25 26 PD17 PD18 (N/C) 27 28 PD19 (N/C)
PD20 (N/C) 29 30 PD21 (N/C)
PD22 (N/C) 31 32 PD23 (N/C) GND 33 34 GND
SHFCLK 35 36 FLM
1
GND 41 42 ENA VDD VCC 43 44 +5V NC 45 46 NC
PD26 (N/C) 49 50 PD27 (N/C) PD28 (N/C) 51 52 PD29 (N/C) PD30 (N/C) 53 54 PD31 (N/C) PD32 (N/C) 55 56 PD33 (N/C) PD34 (N/C) 57 58 PD35 (N/C)
PD24 (N/C) 47 48 PD25 (N/C)
M 37 38 LP
GND 39 40 ENABKL
Note: Only 44 pins are used. Pin #45 to pin #58 are no used.
Power and control connector for the backlight inverter
Pin # Name Color
1 +12V Yellow 2 Power On (default connect to +5V) 3
GND Black
4 VR (default connect to GND)
Red
Black
LCD Kit 47
6
cPCIS-2000 Sub-systems
The following sub-system’s configuration will be listed in this chapter.
Sub-systems: (Single System with LCD)
cPCIS-2150: 3U CompactPCI Platform with LCD and Off-the-Shelf ATX PSU
cPCIS-2151: 3U CompactPCI Platform with LCD and Universal AC PSU
cPCIS-2152: 3U CompactPCI Platform with LCD and Dual Redundant AC PSU
Sub-systems: (Single System without LCD)
cPCIS-2100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU
cPCIS-2102: 3U CompactPCI Platform with Dual Redundant AC
PSU
48 cPCIS-2000 Series Sub-systems
6.1 cPCIS-2150 Series
cPCIS-2150 is without rear I/O connectors
cPCIS-2150R is with rear I/O connectors
6.1.1 Features
Standard 19” 3U CompactPCI form factor, 4U in height
Attached high brightness 6.4” TFT LCD for user interface display
Attached Auto-switched off-the-shelf 280W ATX power supply
Using cBP-3208 backplane with 32-bit CompactPCI bus
Accept 7 I/O slots and one system slot
Side handle design for portable instrument
Two built-in 50 CFM fans for self-cooling system
Removable fans and air-filter
Suitable for both rack-mount and desktop applications
Comprehensive EMC shielding
cPCIS-2150R is equipped with cBP-3208R and rear I/O card guides
for rear I/O applications
6.1.2 Configurations
u Chassis: cPCIS-2000A u Backplane:
cBP-3208 is for 32-bit CompactPCI bus without rear I/O connectors
cBP-3208R is for 32-bit CompactPCI bus with rear I/O connectors
u Power Supply: 280W ATX power supply is installed with cPCI-PSF u LCD module: cPCI-LCD u I/O slots configuration:
10-slot is installed with high brightness 6.4” TFT LCD
7-slot for I/O module
3-slot for system module
1-slot spared
cPCI-PSF Power supply frame is installed behind the LCD
An extra LCD controller card (cPCI-8215 or 8217) should be
installed
cPCIS-2000 Series Sub-systems 49
6.1.3 Ordering Options
To complete the system to work, you should order an optional LCD controller card:
u cPCI-8215: LCD controller card with C&T69000 (embedded 2MB RAM) u cPCI-8217: LCD controller card with SMI chipset (embedded 4MB
RAM)
The slot-panels with EMC gasket for the front or rear I/O cards are optional and not installed with this sub-system.
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
50 cPCIS-2000 Series Sub-systems
6.2 cPCIS-2151 Series
6.2.1 Features
Standard 19” 3U CompactPCI form factor, 4U in height
Attached high brightness 6.4” TFT LCD for user interface display
Attached 175W Universal AC input power supply
Using cBP-3108P backplane with 32-bit CompactPCI bus
Accept 6 I/O slots due to the available front space
Side handle design for portable instrument
Two built-in 50 CFM fans for self-cooling system
Removable fans and air-filter
Suitable for both rack-mount and desktop applications
Comprehensive EMC shielding
6.2.2 Configurations
u Chassis: cPCIS-2000A u Backplane: cBP-3108P for 32-bit CompactPCI bus u Power Supply: Installed 175W power supply cPS-150R u LCD module: cPCI-LCD u I/O slots configuration:
10-slot is installed with high brightness 6.4” TFT LCD
6-slot for I/O module
3-slot for system module
2-slot is installed with single 175W cPS-150R PSU
An extra LCD controller card (cPCI-8215 or 8217) should be
installed
6.2.3 Ordering Options
To complete the system to work, you should order an optional LCD controller card:
u cPCI-8215: LCD controller card with C&T69000 (embedded 2MB RAM) u cPCI-8217: LCD controller card with SMI chipset (embedded 4MB
RAM)
cPCIS-2000 Series Sub-systems 51
The slot-panels with EMC gasket for the front or rear I/O cards are optional and not installed with this sub-system.
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
52 cPCIS-2000 Series Sub-systems
6.3 cPCIS-2100 Series
cPCIS-2100 is without rear I/O connectors
cPCIS-2100R is with rear I/O connectors
6.3.1 Features
Standard 19” 3U CompactPCI form factor, 4U in height
Optional auto-switched off-the-shelf 280W ATX power supply
Using cBP-3208 backplane with 32-bit CompactPCI bus
Accept 7 I/O slots and one system slot
Side handle design for portable instrument
Two built-in 50 CFM fans for self-cooling system
Removable fans and air-filter
Suitable for both rack-mount and desktop applications
Comprehensive EMC shielding
cPCIS-2100R is equipped with cBP-3208R and rear I/O card guides
for rear I/O applications
6.3.2 Configurations
u Chassis: cPCIS-2000A u Backplane:
cBP-3208 is for 32-bit CompactPCI bus without rear I/O connectors
cBP-3208R is for 32-bit CompactPCI bus with rear I/O connectors
u Power Supply: installed with cPCIS-PSF kit, the power supply is
optional.
u LCD module: cPCI-LCD u I/O slots configuration:
7-slot for I/O module
3-slot for system module
2-slot spared
9-slot for cPCI-PSF is installed on the rear panel
cPCIS-2000 Series Sub-systems 53
6.3.3 Ordering Options
To complete the system to work, you should order an optional ATX power supply:
u APS-925AX: 280W Auto-switched AC input ATX power supply
You can also fit any standard PS2 sized power supply into the slot­panels with EMC gasket for the front or rear I/O cards are optional and not installed with this sub-system.
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
54 cPCIS-2000 Series Sub-systems
6.4 cPCIS-2102 Series
6.4.1 Features
Standard 19” 3U CompactPCI form factor, 4U in height
Attached Two cPS-150R for Universal AC redundant power supply
Using cBP-3208P backplane with 32-bit CompactPCI bus
Accept 7 I/O slots due to the available front space
Side handle design for portable instrument
Two built-in 50 CFM fans for self-cooling system
Removable fans and air-filter
Suitable for both rack-mount and desktop applications
Comprehensive EMC shielding
cPCIS-2102R is equipped with cBP-3208R and rear I/O card guides
for rear I/O applications
6.4.2 Configurations
u Chassis: cPCIS-2000A u Backplane:
cBP-3208 is for 32-bit CompactPCI bus without rear I/O connectors
cBP-3208R is for 32-bit CompactPCI bus with rear I/O connectors
cBP-3052 backplane for dual redundant power supply
u Power Supply: Installed two 175W redundant power supply cPS-150R u I/O slots configuration:
7-slot for I/O module
3-slot for system module
4-slot is installed with two 175W cPS-150R PSU
7-slot spared
6.4.3 Ordering Options
You may specify to use cPS-175 series power supply with cBP-3061 backplane.
The slot-panels with EMC gasket for the front or rear I/O cards are optional and not installed with this sub-system.
cPCIS-2000 Series Sub-systems 55
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
56 cPCIS-2000 Series Sub-systems
6.5 cPCIS-2152 Series
6.5.1 Features
Standard 19” 3U CompactPCI form factor, 4U in height
Attached high brightness 6.4” TFT LCD for user interface display
Attached Two cPS-150R for Universal AC redundant power supply
Using cBP-3206 backplane with 32-bit CompactPCI bus
Accept 5 I/O slots due to the available front space
Side handle design for portable instrument
Two built-in 50 CFM fans for self-cooling system
Removable fans and air-filter
Suitable for both rack-mount and desktop applications
Comprehensive EMC shielding
cPCIS-2152R is equipped with cBP-3206R and rear I/O card guides
for rear I/O applications
6.5.2 Configuration
u Chassis: cPCIS-2000A u Backplane:
cBP-3206 for 32-bit CompactPCI bus without rear I/O
cBP-3206R for 32-bit CompactPCI bus with rear I/O
cBP-3052 for redundant power supply
u Power Supply: Installed two 175W redundant power supply cPS-150R u I/O slots configuration:
10-slot is installed with high brightness 6.4” TFT LCD
4-slot for I/O module
3-slot for system module
4-slot is installed with two 175W cPS-150R PSU
6.5.3 Ordering Options
To complete the system to work, you should order an optional LCD controller card:
u cPCI-8215: LCD controller card with C&T69000 (embedded 2MB RAM)
cPCIS-2000 Series Sub-systems 57
u cPCI-8217: LCD controller card with SMI chipset (embedded 4MB
RAM)
You may specify to use cPS-175 series power supply with cBP-3061 backplane.
The slot-panels with EMC gasket for the front or rear I/O cards are optional and not installed with this sub-system.
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
58 cPCIS-2000 Series Sub-systems
7
cPCIS-1000 Sub-systems
The following sub-system’s configuration will be listed in this chapter.
Sub-systems: (Single System with LCD)
cPCIS-1151: 3U CompactPCI Platform with LCD and Universal AC PSU
Sub-systems: (Single System without LCD)
cPCIS-1100: 3U CompactPCI Platform with Off-the-Shelf ATX PSU
Sub-systems: (Dual System)
cPCIS-1250: 3U CompactPCI Platform with Dual System
cPCIS-1000 Series Sub-systems 59
7.1 cPCIS-1151
7.1.1 Features
Standard 19” 3U CompactPCI form factor, 3U in height
Attached high brightness 6.4” TFT LCD for user interface display
Attached 175W Universal AC input power supply
Using cBP-3108P backplane with 32-bit CompactPCI bus
Accept 5 I/O slots due to the available front space
Comprehensive EMC shielding
7.1.2 Configurations
u Chassis: cPCIS-1000 u Backplane: cBP-3106P for 32-bit CompactPCI bus u Power Supply: Installed 175W power supply cPS-150R u LCD module: cPCI-LCD u I/O slots configuration:
10-slot is installed with high brightness 6.4” TFT LCD
5-slot for I/O module
3-slot for system module
2-slot is installed with single 175W cPS-150R PSU
1-slot for power switch
An extra LCD controller card (cPCI-8215 or 8217) should be
installed
7.1.3 Ordering Options
To complete the system to work, you should order an optional LCD controller card:
u cPCI-8215: LCD controller card with C&T69000 and 2MB RAM u cPCI-8217: LCD controller card with SMI chipset and 8MB RAM
The slot-panels with EMC gasket for the front or rear I/O cards are optional and not installed with this sub-system.
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
60 cPCIS-1000 Series Sub-systems
7.2 cPCIS-1100 Series
cPCIS-1100 is without rear I/O connectors
cPCIS-1100R is with rear I/O connectors
7.2.1 Features
Standard 19” 3U CompactPCI form factor, 3U in height
Optional PS2-sized ATX power supply
Using cBP-3208 backplane with 32-bit CompactPCI bus
Accept 7 I/O slots and one system slot
Comprehensive EMC shielding
cPCIS-1100R is equipped with cBP-3208R and rear I/O card guides
for rear I/O applications
7.2.2 Configurations
u Chassis: cPCIS-1000 u Backplane:
cBP-3208 is for 32-bit CompactPCI bus without rear I/O connectors
cBP-3208R is for 32-bit CompactPCI bus with rear I/O connectors
u Power Supply: installed with cPCIS-PSF kit, the power supply is
optional
u LCD module: cPCI-LCD u I/O slots configuration:
7-slot for I/O module
3-slot for system module
1-slot spared
1-slot for power switch
9-slot for cPCI-PSF is installed on the rear panel
7.2.3 Ordering Options
To complete the system to work, you should order an optional ATX power supply:
u APS-925AX: 280W Auto-switched AC input ATX power supply
cPCIS-1000 Series Sub-systems 61
You can also fit any standard PS2 sized power supply into the controller. The slot-panels with EMC gasket for the front or rear I/O cards are optional
and not installed with this sub-system.
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
62 cPCIS-1000 Series Sub-systems
7.3 cPCIS-1250
7.3.1 Features
Standard 19” 3U CompactPCI form factor, 3U in height
Dual systems in one system
Using cBP-3106P backplane with 32-bit CompactPCI bus for both
system
Accept 5 I/O slots on each system
Comprehensive EMC shielding
7.3.2 Configurations
u Chassis: cPCIS-1000 u Backplane: Two cBP-3106P backplanes are for 32-bit CompactPCI
bus without rear I/O connectors
u Power Supply: installed with 175W power supply u LCD module: cPCI-LCD u I/O slots configuration:
1-slot for power switch
System #1
5-slot for I/O module
3-slot for system module
2-slot for plug-in power supply
System # 2
5-slot for I/O module
3-slot for system module
2-slot for plug-in power supply
7.3.3 Ordering Options
The slot-panels with EMC gasket for the front or rear I/O cards are optional and not installed with this sub-system.
u cPCI-SP3E: 3U slot-panel with EMC gasket for both front I/O or rear
I/O
cPCIS-1000 Series Sub-systems 63
Product Warranty/Service
Seller warrants that equipment furnished will be free form defects in material and workmanship for a period of one year from the confirmed date of purchase of the original buyer and that upon written notice of any such defect, Seller will, at its option, repair or replace the defective item under the terms of this warranty, subject to the provisions and specific exclusions listed herein.
This warranty shall not apply to equipment that has been previously repaired or altered outside our plant in any way as to, in the judgment of the manufacturer, affect its reliability. Nor will it apply if the equipment has been used in a manner exceeding its specifications or if the serial number has been removed.
Seller does not assume any liability for consequential damages as a result from our product uses, and in any event our liability shall not exceed the original selling price of the equipment.
The equipment warranty shall constitute the sole and exclusive remedy of any Buyer of Seller equipment and the sole and exclusive liability of the Seller, its successors or assigns, in connection with equipment purchased and in lieu of all other warranties expressed implied or statutory, including, but not limited to, any implied warranty of merchant ability or fitness and all other obligations or liabilities of seller, its successors or assigns.
The equipment must be returned postage-prepaid. Package it securely and insure it. You will be charged for parts and labor if you lack proof of date of purchase, or if the warranty period is expired.
64 Product Warranty and Service
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