Adler N291 Installation Instruction

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Part 2: Installation manual Cl. N291
1. General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Assembling the m achine stand . . . . . . . . . . . . . . . . . . . . . . 6
3. Completing and screwing on the table top . . . . . . . . . . . . . . . . 6
4. Connecting the sewing machine motor to the table top . . . . . . . . 6
5. Mounting the machine head, positioning the V-belt and
fastening the pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10. Making a sewing test and checking the oil supply of
the mist lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1. General information
1.1 Safety instructions
For your special attention! The mains voltage and the nominal volt age specified o n the motor name plate must be identical.
Any work on the electrical equipment must only be per formed by autho ri zed personnel and with pulled out m ains plug.
Observe the safety instructions!
1.2 Machine operation without material
Prior to operating the machine without material the feet must be locked in their lifted position. Also the smallest foot stroke mu st be adjust ed.
1.3 Table tops
The cutouts of self-manufactured table tops must be dimensioned as specified in the sketches on page 4 and 5. The table tops must also have sufficient carrying strength and rigidity.
1.4 Parts of the sewing unit
The sewing unit incorporates the following com ponents:
Thread stand 1 Machine head 2 Belt guard 3 an d 7 for the machin e head
and motor Synchronizer 4 Control panel 5 Main switch 6 with cables Sewing machine motor 8 Knee switch 9 Maintenance unit 10 Machine stand 11 Rods 12 Pedal 13 Drawer 14 Possibly sewing lamp V-ripped belt Miscellaneous small parts in the ac-
cessories
3
4
700 79
1
5
2. Assembling the stand
Assemble the stand parts as shown in the figure on page 2 and make sure that the stand rests on all 4 points. To do this, turn the screw at the machine stand (right­rear) accordingly.
3. Completing and screwing on the table top
Screw the reinforcement strut 1 (page 5) between the cutouts for the machine head and motor belt.
To relieve the cables of strain, screw the cable duct and holder to the table top underside.
Screw on the main switch.
If necessary, attach the sewing lamp transformer.
Lay the electrical cables as far as pos­sible.
4. Connecting the sewing machine motor to the table top
4.1 General
Complete motor packages are available for the machine, consisting of the sewing machine m o tor, main switch wi th cables, V-belt pulleys, V-ripped belt and other parts.
The motor packages contain a second smaller motor pulley for V-ripped belt s that can be used for sewing specifically thick and closely woven mate rial. With this pulley up to 3000 spm (otherwise
4000) may be sewn.
The DC motors used on this sewing machine are operated with a "single pha­se AC voltage". In the case of several ma­chines the terminals must be therefore di­stributed evenly among the phases of the three phase power supply. Otherwise some phases mi ght be overloade d.
If the electrical equipment is not supp l i ed by the factory, it must be manufact ured and checked according to the EN 60204-3-1 or JEC 204-3-1.
Screw on the drawer with its holder.
Screw on the knee switch to activate the higher foot stroke.
Screw the table top on the stand using the wood screws B8 x 35. The positional relationship o f table top and stand is determined by the centres at the table top underside.
Press the rubber pads for the hinges and the front rubber pads into the recesses of the table tops.
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4.2 Fastening the motor
Screw the base of the motor to the table top. To do this, turn the 3 hexagon head cap screws M8 x 35 with the washers into the inserts of the table top.
Fasten the potential sheet 3 such that it touches both, the motor base 1 and the hinge 2. The pot ential sheet cond ucts static charges of the machine head via the motor to the earth.
Fasten the V-belt pulley to the motor shaft.
5. Mounting the machine head, positioning the V-belt and fastening the pedal
Mount the ma chine head in the table top.
Position the V-ripped belt. Adjust the tension of the V-ripped belt. To do this, change the position of the mo-
tor with respect to the sewing machine such that t he V-ripped belt can b e pressed inwards by approx. 10 mm without great effort.
Check the arr angement of the terminals in the transformer of the sewing machine motor, and if necessary, change. The arrangement must be adapted to the voltage suppl y.
Screw on the belt guard, and thereby set its belt retainer cam such that the belt stays in the V-belt pu l l ey when the sewing machine is tilted backwards.
Screw the belt guard to the machine head.
Mount the pedal and rods. For ergonomic r easons, the peda l i s t o be
aligned later al l y and centred wi t h respect to the needle.
Adjust the rods such that the released pe­dal is sloped by approximately 1 0 °.
6 .
2
3
1
7
Fastening the hand­wheel a. synchronizer
To screw on the handwheel 4 proceed as follows: Turn the arm shaft until the timing pin 2 that is slid through the hole 3 in the housing can be inserted right into the deepest slot of the disk on the arm shaft. Screw on the handwheel such that its mark "A" is level with the timing pin 2.
9. Filling in the oil and readying the machine for service
Pour the oil ESSO "SP NK 10" into the two reservoirs 1 and 7 up to the mark "MAX".
Pour the oil ESSO "SP NK 10" into the mist lubricator of the maintenance unit up to the "groove".
Screw on the synchronizer 5. When the sync hronizer must b e screwed on again after a repair, it is necessary to redetermine its reference position (see point 9). This is however no longer necessary, when the following measures are taken: Insert the pin of the accessories into the hole of the handwheel. Bore an 8-mm-deep hole 6 into t he synchronizer 5. Screw on the synchronizer suc h t hat the pin of the handwheel is in its hole.
Fasten the thread stand. Screw on the control panel.
7. Connecting the maintenance unit
Screw the maintenance unit to the stand. Connect the hose with the maintenance
unit and the machine head.
8. Laying and connecting the electrical cables
Lay the cables. Connect the cable plugs that are mostly
marked with symbols with the appropriate bushings.
Connect the compressed air hose with the mainte nance unit and the com­pressed air supply.
Set an operating pressure of 6 bar with the pressure regulator.
Connect the mains plug with the mains.
Determine the reference pos i tion of the synchronizer. Proceed as described in the service manual and the instruction manual of t he motor manufacturer, thereby referring the reference position to the position D of the handwheel. After the reference position has been determined, the signals "1
nd
"2
position" are correctly timed.
st
position" an d
10. Making a sewing test and checking the supply of the mist lubricator
With turned off machine, thread the needle thread and install the bobbin (see operation manual).
Make a sewing test with material. To do this, operate the sewing machine for some minutes at low speed before sewing at ma xi m um speed.
Check the supply (approx. 1 drop with 10 work cycles) o f the mist lubri cator and cor­rect, if necessary.
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