Adler 577-1111 Installation Manual

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Part 2: Installation Instructions cl. 577-1 1 11
1. Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. General and Transportation Safety
2.1 Transportation safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Completing the stand
3.1 Completing table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Setting working level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Installing the sewing motor under the table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Connecting the sewing motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 Checking nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. Placing the automatic sewing unit
5.1 Placing the base on the table top in position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Place machine head in position and connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Adjusting the damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4 Adjusting and connecting the pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.5 Installing and connecting the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.6 Placing and tensioning the V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6. Fitting, connecting and adjusting the position transmitter
6.1 Fitting the position transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 Connecting the position transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3 Checking and adjusting the positons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. Pneumatic connections
7.1 Connecting the conditioning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2 Adjusting the service pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8. Lubrication
8.1 Filling the oil supply container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.2 Lubricate the wicks and the felt parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.3 Regulating the hook lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9. Sewing test
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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Fig. A
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10
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1. Scope of delivery
The scope of de l i ver y d ep en ds o n your order. Before proceedi n g t o t he installation, check whether all the necessary parts are available.
Reel stand
Position transmitter
Belt guard
Control pa ne l
Table to p
Main switch
Sewing motor
Stand
Conditioning unit
Machine head
Drawer
Pedal rods
Pedal
Auxiliary equipment (depending on the order, e.g. sewing light 10 )
Tools and small parts in the accessories
The automat ic un i t c a n b e s u pp l i ed wi t h t hree different stand t y pe s : –
Stand set for transversal installation ( Fig. A )
Stand set f or l o ng i tu di n al i n s ta l lation ( Fig. B
Stand set for transversal/longitudinal operation ( Fig. C )
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2
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Fig. B Fig. C
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3
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2. General and T ransportation Safety
NOTE !
The automatic sewing unit should be installed exclusively by a properly qualified staff.
2.1 Transportation safety
Remove the saf et y ba nd s an d t he wo od bo rde r s fr o m t he ma chi n e head, from th e m ach i ne ta bl e – and from the st an d.
3. Completing the stand
3.1 Completing the table top
Introduce the reel stand 1 into the bore ho l e i n th e t ab l e t op and fasten by t he ava i l ab l e n ut s an d w as h er s .
3.2 Setting the working l evel
In case of not fully-assembled automatic sewing units: –
Fasten the main switch 2 under the tab le top.
Fasten the el ec t ri c al c o nn ection cables und er t he table top.
The working lev e l can be s et be tw ee n (Measured up to the table top ).
In order to av oi d a jamming of the stan d, push the table to p i n an d out equally on bo th s i de s .
The scales on the sleepers can be used as adjustment aids.. –
Loosen the sc r ew s 3 on both sides of the stand.
Set the tabl et op s o t ha t i t i s at th e d es i re d l e v el a nd i n h ori z o nt al position.
Tighten both screws 3.
750 and 895 mm
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2
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4. Installing and connecting the sewing motor
4.1 Genera l
Driver package
A complete driver package, depending on the order, can be supplied for the autom at i c s ew i ng un i t c l . 57 7- 1111:
Sewing moto r
Control panel
Set point ge ne rator
Belt pulley
V-belt
Wiring dia gra m
Fastening an d c o nn ec t i on ma te ri al
4.2 Installing the sewing motor under the table top
2
Fasten the bas e 1 of the sewing motor 2 by 3 screws 3 ( M8 x 35 ) on the under si de of th e table top.
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3
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