Adler 173 Operating Instruction

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Foreword and general safety instructions
Part 1: Operation manual classe 171 • 173
1. Product specifications
1.1 Sho rt de scri ption and use for the intended purpose . . . . . . . . . . . 5
1.2 Technic al data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Machine elements and their functions
2.1 Elements at the m achine head . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Elements at the stand . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Operating
3.1 Threading t he needle thread . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Threading t he lo oper thread . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Adjusti ng the th read tensions . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Amount of ne edle thread f or se cure stitch formation . . . . . . . . . . 12
3.5 Adjusti ng the lo oper thread t ake- up . . . . . . . . . . . . . . . . . . . . 14
3.6 Setting the feeding length . . . . . . . . . . . . . . . . . . . . . . . . . 15
a) B ottom feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
b) Top pu ller feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5
4. Maintenance
4.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 Lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5. Information on sewing with monofilament threads . . . . . . . . . 18
The following patents and registered designs apply:
Status October 1992
DE 86 20 593 JP Sho-62-108358 TW 40 985
1. Product specifications
1.1 Short description and use for the intended purpose
The 171 and 173 are double chainstitch (stitch type 401) sewing machines in single or twin needle version. The loopers are across the line of sewing (Crossline). Class 171 with drop oscillation feed. Class 173 with drop oscillation feed and intermittent top puller feed. The feeding lengths of feed dog and puller are independently a dj ustable at separate dials. When changing over to stitch condensing, the feeding length of the puller is automatically reduced accordingly. In accordance with the intended purpose, the machines must only be used for sewing materials made of textile f ibres and leath er.
1.2 T echnical data
Feeding length of the top puller feed: max. 7 mm Standard puller width: 9 mm
Subclasses Stitch
length
171-131110 1-4 mm 6600 / 7000 27 mm 173-141110 1-4 mm 5800 / 6000 30 mm
173-141521 1-4 mm 5800 / 6000 30 mm
Maximum clearance under the sewing foot: When lifting: 5 mm with the needle 934 SIN
When sewing: 4 mm Operating pressure: 6+/-0.5 bar Air consumpti on: On the -161120 0.05 NL per work cy cl e On the -1 41521 0.1 NL per work cycle
Speed
at work/ max.
Needle
stroke
934 SIN or 933 depending on the sewing equipment (E-Nr.)
10 mm with the needle 933
Stitch
condensati
Foot lifting Thread
on
•••
cutter
N e e d l e s y s t e m :
1.3 Optional equipment
Order numbers 1713502 Set of parts for converting a single nee dl e- into a twin ne edle double chainstitch sewing m achine. Max. needle dista nce 1 4 mm depe ndin g on the E-Nr. Not f or su bclass 173-141521. 933 5736 Steel puller 1 mm tooth ed, 9-mm-wide 933 5737 Steel puller 1 mm tooth ed, 15-mm-wide 933 5738a Steel puller 2 mm saw-toothed, 15-mm-wide The steel pullers must not touch, the distance to the throat plate must be 0.5 mm. For the adjustm ent see the servic e m anual. 16-mm-wi de asymmetric Vulcollan puller and a hook kni f e are contained i n the accessor i es. The position of the puller wi th respect to the seam or fabric fold may be varied depending on how it is mounted.
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2. Machine elements and their funct ions
2.1 Elements at the machine head
Element Function
Hand lever 1
Screw 2
Oil check tube 3
Dial 4 Needle thread puller 5
(Only subclass -141521) Needle thread tension 6
Looper thread tension 7 Oil reservoir 8 with
inlet opening Dial 9 Looper thread puller 10
(Only subclass -141521)
Swinging up the puller. It is swung out of the working area.- Sewing wi th bottom feed only.
Regulating the sewing foot pressure depending on the material.
Monitoring the oil circulation for the lubrication of t he front arm shaft bearing. The oil flow must not be interrupted while the machine is running. If necessary, check the oil level in the reservoir 8 or top up with oil. Only ESSO SP-NK 10 or an oil of the same quality must be used.
Feeding length for the top feed puller.
Initial thread for the stitch formation at the seam beginning after the threads are trimmed.
One revolution of the turning button with num erals covers the entire tension range. Thus, the tension values can be easily reproduc ed.
Same as 6, but w i th a weaker tension spring.
The oil level must not drop below "MIN". If necessary, top up with ESSO SP-NK 10 oil to "Max".
Setting the stitch length for the bottom feed.
Initial thread for the stitch formation at the seam beginning after the threads are trimmed.
Release lever 11 for the thread tensions
Thread guide 12 Needle 13
Thread regu l ator 14
Locking button 15
6
Pulling out the threads by hand, eg when threading
Basic adjustm ent centre of t he elongated hole.
System 934 SIN or 933.- Needl e sizes Nm 80-130 depending on the sewing equipment (E-Nr.).
To exchange t he needle, al ways turn off the main swi tch! - Danger of injury!
For secure sti tch formation i n the case of elastic threads, such as eg synthe tic spun threads and monofilament threads. For the adjustment see section 3.4.
Locking the f oot in its lifted position.
1 2 3
4 5 6
7
15 14
13 12
11 10
9 8
7
Element Function
Key 17
Key 18
Key 19
Key 20
Control pane l 21 (Only subclasses -141521 and -161120)
Knee lever 22
Infrared reflecting light barrier 23
Looper drive housing 24
Undefined
Single stitches
Needle up or down at machine standstill. During sewing condensed stitches may be sewn anywhere wit­hin the seam.
Raising or lowering the puller.
See instructions of the motor manufacturer. Note: To enable thread trimming on the subclass ­141521, not only the key "thread trimming", bu t also the key "thread wiping" at the control panel must be always switched on. Diodes a and b must be luminous.
Prior to tilting the machine head backwards, TURN OFF the main switch and remove the knee l ever. To un­hook, make the m otions 1 and 2 an d to hook up, make the motions 3 and 4.
To sense the fabric edge and thus, the correct position of t he condensed st i tches at the sea m end.
With the machine head tilted backwards the oil level must not drop below the lower long mark. If necessary, turn out the screw 26 and top up with oil ESSO SP-NK 10. The oil must just be filled up to the upper mark.
Looper thread take-up 25
8
It automatically adjusts the amount of looper thread to the set stitch length. For adjustments for tight, regular or highly elastic seams see section 3.5.
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18 19
20
21
a b
23
26
24
22
25
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2.2 Elements at the stand
Element Function
Main switch 1
Pedal 2
Maintenance unit Air filter with water
separator 7
Pressure regulator 4
Mist lubricator 9
Turning on and off t he machine.
Always turn o ff the main switch prior to th reading, changing the sewing tools ( such as eg needle, sewing foot, thr oat plate, sl ide plate etc.), cleaning, when leaving the workplace as well as for ma intenan ce wo rk.
See also General Safety Instructions.
0 Idle position - No function. 1 Sewing foot lift at machine standstill 2 Sewing up to t he maximum speed by pressing down the pedal accordingly. 3 Stitch condensing - thread trimming* - sewing foot lift.
* Not on subclass -161120
Before the water level reaches the air filter 6, screw in the screw 8 an d blow off the water under pressure.
To set the air pressure of 6 ba r, pull up the knob 4 and turn it.
Turning to the right = Pressure increase Turning to the left = Pressure decrease
Adjust approx. 1 drop of oil for 10 work cycles using the regulating screw 11.
10
To top up with oil, vent the pneumatic system. To do this, turn the knob 4 to the left. Turn out the screw 10 and fill with ESSO SP-NK 10 oil up to the gro ove on the oil re servoir 9.
1
2
4
11 10
5
96
9
7
8
11
3. Operating
3.1 Threading the needle thread
Turn off main switch.
-Danger of injury! -
For threading the needle thread proceed as shown in the figures opposite.
3.2 Threading the looper thread
Turn off main switch.
-Danger of injury! -
For threading the looper thread also proceed as shown in the figures opposite. To do this, lift the thread down­holder 3 out of its locked position.
3.3 Setting the thread tensions
The needle thread tension must be tighter than that of the looper thread. The looper thread tension 2 is, therefore, equipped with a spring made of thinner wire. Too tight thread tensions ca use com­pression of the ma terial. A to o l oo se thread ten si on may lead to ski pped stitches. For a larger amount of looper thread pulled into the seam see sec tion 3.5.
3.4 Needle thread amount for secure stitch formation
In the case of elastic sewing threads, eg synthetic spun threads or m onofilament threads, a certain amount of needle thread must be pulled to assure a secure stitch formation. This takes pl ace when the take-up lever is in its bottom position in conjunction with the height adjustment of the thread regulator 1. With the take-up lever in bottom position adjust the thread regulator as follows: In the case of elastic needle threads the thread eyelet in the take-up lever should be visible be l ow the thread regulator. Pass the needle thread on the left of the bracket. See fig. a. With unelasti c threads, such as eg cot­ton, the th read eyelet should be visible above the thread regulator. Pass the thread on the right of the bracket. See fig. b.
1
a
Abb. / Fig.
b
12
3
V
Single needle machines Twin needle machines Threading through the pre-tensions V only on machines with thread trimmer.
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2
3.5 Adjusting the looper thread take-up
The looper thr ead take-up 1 au t om atically adjusts the looper thread amount to the set stitch length. This means: Always optimum stitch forma­tion and stitch tightening with every stitch length, and also with condensed stitches. No seam grinning and seam pu ckering.
The pulled amount of looper thread can be changed by adjusting the looper
thread take-up cam. Without chan ge of the thread t ensions a) tight, b) regular, c) highly elastic seams (balloon stitch) are yielded. After loosening the screws 2 and adjusting t he looper thread take-up 1, regulate as follows: In direction 0 = tighter seam In direction 5 = m ore elastic seam
a)
b)
c)
Important information!
1) In the case of an extreme setting, eg
2) If the stitch length is substantially in-
1
3) If the stitch length is changed on the
2
a stitch length that is as short as possible and a maximum amount of thread (elastic seam), be s ure that the needle does enter the thread triangle safely. Excessive loop er thread may re sult in skipped stitches.
creased with the adjustment values described und er 1), eg to 4 mm, t he thread guide must be set back toward 0. Oth erwise, the looper thread might drop off the looper thread take-up cam. During the backward motion of the looper, the looper thread would not be pulled back by the looper thread take-up cam, as is required.
171-131110 which has no coulisse shaft, the take-up lever must be readjusted manually.
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3.6 Setting the feeding length
a) Bottom feed
The feed dog feeding length is adjusted at di al 4.
b) Top puller fee d
The feeding length of the puller 9 is adjustable in dependent of the bottom feed at dial 3 and can thus be adapted to the feeding characteris­tics of the material. When sewing wit h stitch conden sing at the seam beginning and se am end, the puller feeding lengt h au­tomatically adjusts to the feeding length of the bottom feed.
3
Please note:
The puller can b e swung out of the sewing area us i ng the hand lever, eg for sewing with the bottom feed only.
To raise the pulle r when sewing radii or corners, operate the lower key 5 at the sewing he ad.
The fabric keep-off plate 8 serves simultaneously as trimming knife for the thread chain. (Only on machines without thread trimmer.)
The puller pressure is adjustable to the material. Loosen the screw 7 and adjust the cylinder 6:
In direction A = higher pressure In direction B = lower pressure.
6
5
4
7
8
9
15
4. Maintenance
4.1 Cleaning
Turn off main switch.
-Danger of injury! -
A machine kept clean is a safeguard against malfunctions! Therefore, specifically clean t he area under the throat plate, removing the sewing dust once daily. It is advisable to do this with an air pistol . (If exists, remove the knee lever.) After a certain period of time, the accumu­lated sewing dust must be removed from the feed dog rows. To do this, remove the throat plate. When the machine is equipped wi t h a compressed air maintenance unit, the oil level is to be checked daily. Before the water level reaches the filter insert 3, the water must be blown off the water separator 2. To do this, the maintenance unit must be under pressure and the screw 1 must be turned in (left hand thread). For checking the oil level see 4.2.
4
3 2
4.2 Lubricating
Turn off main switch.
-Danger of injury! -
For the lubrication of this machine only use ESSO SP-NK 10 oil or an oil of the same quality.
The following lubricating points need to be supplied with oil:
Check the oil level in the looper drive housing 7 and, if necessary refill with oil. To do this, turn out the screw 8. With the machine tilted backwards, the oil level must not drop below the lower long mark of th e sight glass. Oil must only be refilled up to the upper mark.
With upright machine, refill oil into the oil reservoir 9 up to the mark "Max.". The oil level mus t not drop below the mark "Min.". Except for th e l ooper drive, all bearing points of the machine are supplied by a central oil wick lubrication out of reservoir 9.
The oil check tube 10 for monit oring the oil flow to the arm shaft front bearing is located on the machine arm. The oil flow must not be inter­rupted while the machine is running. Should the oil flow be interrup ted in
5
6
spite of a filled reservoir, immediately call a service t echnician.
If necessary, refill oil into the oil reservoir 6 of the maintenance unit up to the groove. To do this, completely turn off the compressed air by turning the knob 4 to the left, and then turn out the screw 5.
16
1
8
7
10
9
17
5. Information on sewing with monofilament threads
When using monofilament threads, needle threads and looper threads may have the same size.
The best resu l ts can be obtained with soft and elastic threads.
We recommend the following thread sizes: Lab el-No. 180.
With a needle size of Nm 80 the stitches per minute must be reduced to 4000.
In the case of needle sizes from Nm 90 the max. stitches per minut e may be
7000.
1
The following is required to assure reliable sewing:
The thread co nt ainers or threa d c ones must incorporate a silicone impregna­ted applicato r (felt piece) at t he thread draw off point.
The needle cooler, order no. 933 671, is required.
The edges 1 of the down-holder for the looper th read must be rounded off as shown in the figure.
Please observe the information on reliable stitch formation in section 3.4.
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