FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME
TYPE AND RATING OF FUSE.
5AT
~100-240V
50/60HZ
VJI
VGB
VIS
DIO
FAIL PASS
HPE
ES
OK
2
1
4
3
V
V
6
5
I
D
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O
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2
3
41
P
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I
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KEYBOARD
I
I
N
D
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B
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AMPLIFIER
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1
2
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ON
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ENCODER
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A
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ARM
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SIGNAL
S
®
Adept MV Controller
User’s Guide
DIO
FAIL PASS
I
I
T
T
S
NPU
HPE
DE1
DE2
MI6
ESF1F2F3F4
OK
ESTOP
SIO
123
STP
SCRCVME
040
ABD
SF
NPU
DE3
DE4
DE5
DE6
E
N
CODER
F5
F6
I
V
E
D
R
A
ACC V
SCSI
OK
RESET
6785ON2341
4
F
ABORT
T
T
P
U
U
O
S
A
E
C
HIN
M
232
S
R
232
S
R
/
P
P
C
M
RESET
422
S
R
T
T
S
S
P
U
U
O
S
ERV
O
232
S
R
T
T
E
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HER
N
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2
4V100
A
O
m
#1
#2
/
232
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R
M
Part Number 00330-01030, Rev C
September 1996
®
WARNING:
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE.
USE ONLY WITH
250V FUSES
~100-240V
50/60HZ
5AT
040
SIO
STP
SF
1
OK
2
SCR
A
ESTOP
3
ACC V
C
B
4
SCSI
ON
VME
D
2
3
41
OK
6
7
D
85
R
I
RESET
V
E
A
F
P
/
ABORT
M
C
P
RESET
R
R
R
S
S
S
2
4
2
3
2
3
2
2
2
#1
R
S
2
I
3
/
2
O
R
2
S
4
2
V
3
E
2
T
1
/
H
0
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0
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#2
VJI
VGB
VIS
DIO
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OK
2
1
4
3
V
V
6
5
I
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O
B
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M
O
N
I
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O
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2
3
41
P
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KEYBOARD
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D
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U
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T
S
B
U
S
I
N
P
U
T
S
AMPLIFIER
SIGNAL
1
2
3
4
O
ON
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T
P
U
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BELT
S
ENCODER
C
A
M
O
E
U
R
T
A
P
S
U
/
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S
S
T
R
O
B
ARM
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SIGNAL
S
®
USE ONLY WITH
WARNING:
250V FUSES
FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME
TYPE AND RATING OF FUSE.
5AT
~100-240V
50/60HZ
adept
c
te hnology, inc.
®
150 Rose Orchard Way • San Jose, CA 95134 • USA • Phone (408) 432-0888 • Fax (408) 432-8707
Otto-Hahn-Strasse 23 • 44227 Dortmund • Germany • Phone 0231/75 89 40 • Fax 0231/75 89 450
41, rue du Saule Trapu • 91882 • Massy cedex • France • Phone (33) 01.69.19.16.16 • Fax (33) 01.69.32.04.62
Via don Luigi Sturzo 39/41 • 52100 Arezzo • Italy • Phone 575.3986 11 • Fax 575.3986 20
1-2, Aza Nakahara Mitsuya-Cho • Toyohashi, Aichi-Ken • 441-31 • Japan • (0532) 65-2391 • Fax (0532) 65-2390
The information contained herein is the property of Adept Technology, Inc. and shall not be reproduced in whole or in part without prior written approval of Adept Technology, Inc. The information her e in is subject to ch ange without notice and should not be constru e d as a commitment b y
Adept Technolo gy, Inc. This manual is perio di cally rev ie wed and revis ed.
Adept Technology, Inc. assumes no responsibility for any errors or omissions in this
document. Critical evaluation of this manual by the user is welcomed. Your comments
assist u s in prepar atio n of futu re docu mentati on. A for m is prov ided at t he back of the book for su bmitting your comments.
Any trademarks from other companies used in this publication
are the property of those respective companies.
Printed in the United States of America
DECLARATION OF CONFORMITY
We, Adept Technology, with Corporate Headquarters at 150 Rose Orchard Way, San Jose, CA.,
USA, and European Technical Center at Otto-Hahn Str. 23, 44227 Dortmund, Germany,
here with declare that the:
Controllers MV-5 (P /N 30340-10000 and 30340-30000), MV-8 (P/N 30330-15000),
MV-10 (P/N 30340-20000 and 30340-40000) or MV-19 (P/ N 30330-25000),
with/without
Operator’s Manual Control Pendant (MCP III) (P/N 90332-48050)
VME Front Panel Category 1 (P/N90332-00380) or Category 3 (P/N 90335-00380)
in the form delivered by us to which this Declaration relates, comply with the relevant and
fundamental safety and health requirements defi ned in the EC Directiv e 89/336/EEC,
Appendix 1, and the following standards:
EN 55011: 1991, Class A
EN 50082-2: 1995
EN 60204-1: 1992
IEC 1131-2: 1992
following the provision of Directives:
89/336/EEC
89/392/EEC
73/23/EEC
under the following usage and environmental conditions:
1. The Controller must not be put into operation until all of the machinery into wh ich it is
incorporated has been declared in compliance with the provisions of the effect ive versions of
the directives. This includes all supplementary equipment and protective devices.
2. The Controller must be used in accordance with instru ctions specified in the Adept MV
Controller Instruction Handbook.
3. The Controller must incorporate only those MV Plug-in Modules listed in Table 1 or Table 2
attached. If Plug-in Modules listed in Table 2 are installed, the user must verify conformance to
the EMC Directive after installation.
4. This Declaration applies only to those Adept product part-numbers specifically listed in this
declaration. The following changes may result in the system not complying with the applicable
Directives, and would void this declaration unless additional testing and/or evaluation is
performed by the user:
• unauthorized user-modifications;
• substitution or addition of Adept parts n ot listed on this declaration;
• addition of u s e r-s u p p li e d p a rt s a n d accessorie s
This Declaration is based upon extensive tests and evaluati on by TÜV Rheinland, a Notified and
Competent Body, in their Project Numbers E937204 3 and E9572482. The complete Fi l e i s available at
Adept’s California addr ess.
Place:San Jose, California, USA
Date:18 September 1996
Signed:
Full Name: Richard J. Casler, Jr.
Position: Vice President, Engineering
P/N 0133 2-0 0050
Rev. A-X1
English
Declaration of Conformity
as defined in Machinery Directive 89/392/EEC, Appendix IIB
We herewith declare that the machine as delivered by us complies with the
relevant and fundamental safety and health requirements defined in the EC
Directive, Appendix 1.
Deutsch
Konformitätserklärung
im Sinne der EG-Maschinenrichtlinie 89-392/EWG, Anhang II B
Hiermit erklären wir, daß die nachstehende Maschine in der von uns gelieferten
Ausführung, den einschlägigen , grundleg en de n S ic h erheits- u n d
Gesundheitsanforderungen der EG-Richlinie Anhang I, entspricht.
Française
Déclaration de Conformité,
selon la Directive Communautaire relative aux machines
89/392/CEE, Annexe II B.
Par la présente, mnous déclarons que la machine décrite ci-dessous, livrée en
l'état, est conforme à la directive communautaire, Annexe I, sur les impératifs
fondamentaux en matière de santé et de sécurité.
Italiano
Dichiarazione di Conformità
ai sensi della direttiva CE 89/392/EEC relativa a macchinari Appendice IIB
Si dichia ra c h e la m acchina , com e da n oi fornita, soddisf a i requisiti fondam e n t a li
definiti nella direttiva CE, Appendice I,in fatto di sicurezza e sanità.
P/N 0133 2-0 0050
Rev. A-X1
Table 1
VME Plug-in Modules and accessories that meet all applicable Directives and that may be
installed , with ou t ad d itio n al EM C co nfo r man ce testing, in MV-5, MV-8, MV-1 0, and MV-19
Controllers
Plug-in Modules and Accessories that may be installed in MV-5, MV-8, MV-10, and MV-19
Controllers but must first be tested in the final system configurati on to assure full
compliance.
Part Number Minimum Acceptable
Revision
90332-02020P1AdeptNet 10BaseT Kit
10330-00970BPCA, VME Analog I/O (AIO)
90211-00000BAdept Force Kit
90332-12400AMP6 Kit
Reading and Tr aini ng for Us e rs and Ope rator s
Syste m Safe guards
Safety Features on External VME Front Panel (VFP)
Computer-C on tro lled Robo ts and Motion Device s
Manually-Co ntr oll ed Robots and Motion D evic es
Other Computer-Controlled Devices
Progr a m S e curity
Overspeed Protection
Voltage Interrup tion s
Inappropriate Uses of the Adept MV Controller
Adept Grap hi c s M odule (VGB)
AdeptVision VM E Inter fac e M od ul e (VIS)
AdeptMoti on In terfa c e Mod ule s (MI3/MI6)
Adept VME Joint Interfac e Mod ul e (VJI)
AdeptForce VME Mo d u le (VFI)
Digital Input/ Output Module (DI O )
Auxiliary Processor
2.6 Optional Equipment
External Front Panel (V FP-1 or VFP-3)
Manual Control Pendant (MCP)
AdeptNet
Used in an S-Series System
Used in an A-Series System
Typical Cable Co nne cti o n s
Typical Cabl e Co nnec ti o n s, 9- pin to 25-pin (DCE)
Typical Cabl e Co nnec ti o n s, 9- pin to 25-pin (DTE)
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . .
. . . . . . . .
Recommended Connections, 9-pin to 25-pin (Wyse WY-60 Terminal)
Figure 2-1.Adept MV-5 and MV-10 Controllers
Figure 2-2.Adept MV Controller Configuration
Figure 3-1.MV-5/MV-10 Power Entry Module
Figure 3-2.Insta lla tio n of User-S up pli ed Ex ter na l C onta c tor /P ower Su ppl y usin g V FP-1
Figure 3-3.Installa tio n of User-Supplied Externa l Contactor using VFP-3
Figure 3-4.MV-5/MV-10 Fuse Holder
Figure 3-9.Panel Mounting for MV-5/MV-10 Stand-Alone C ontroller
. . . . . . . . .
Figure 3-10. Installing Mounting Brackets on MV-5 and MV-10 Robot Controllers
Figure 4-1.Power Entry Module
Figure 4-2.Adept MV Controller with Back Panel Open
Figure 4-3.Interna l Fuse Loc a tion s
Figure 4-4.Ad ept MV-8 Backplane Jumper Plugs
Figure 4-5.Adept MV-19 Backplane Jumper Plugs
Figure 4-6.Installing Mounting Brackets
Figure 5-1.RS-422/485 Female Connector Pin Locations (on 030 modu le)
Figure 5-2.RS-232/Term Male Connector Pin Locations (on 030 module)
Figure 5-3.Switch and Jumper Locations on the 030 Module
Figure 6-1.RS-422 Connector on 040 Module
Figure 6-2.RS-232 Connector on 040 Module
Figure 6-3.Switch and Jumper Locations on the 040 Module
Figure 7-1.RS-232 Serial I/O Connector Pin Locations on SIO Module
Figure 7-2.Typical Dig ital Inp ut Wiring on the SIO
Figure 7-3.Typical Dig ital Output Wiring on the SIO
Figure 7-4.Digital I/O Co nn ec tor Pin Locatio ns on S IO Mod ul e
Figure 7-5.E-Stop Diagram with VFP and MCP
Figure 7-6.Extern al Front Panel (VFP-1)
Figure 7-7.Extern al VME Fron t Pane l and M C P Installation
Figure 8-1.Moni tor Connector Pin Locati ons on VGB M odu le
Figure D-5.MC P Pr edefi ne d Func ti on Buttons
Figure D-6.E DIT Func ti on Button
Figure D-7.D I SPLA Y Functi on B utton
Figure D-8.CLEAR ERROR Function Button
Table 3-1.Operating Environment Requirements
Table 3-2.Adept MV Controller Power Requirements
Table 3-3.Power Cord Specifications
Table 3-4.MV-5 and MV-10
Fuse Ratings
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
Table 3-5.Monitor Co mpatibility S pe c ifi c ati ons
Table 3-6.Tec h n ic al Spec if ic ations fo r MV C o ntroller
Table 4-1.Operating Environment Requirements
Table 4-2.Adept MV Controller Power Requirements
Table 4-3.Power Cord Specifications
Table 4-6 .Tec hnica l Specific ations fo r M V - 8/19 Controlle r s
Table 5-1.RS-422/485 Connector Pin Assignments
Table 5-2.RS-232/Term Connector Pin Assignments
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
Table 5-3.Pin Assignments for 9-Pin to 25-Pin (DCE) Cable
List of Tables
. . . . . . . . . . . .
. . . . . . . . . . . .
23
24
28
29
35
41
45
46
47
48
50
57
61
62
63
Adept MV Controller User’s Guide, Rev Cxvii
Table Of Contents
Table 5-4.Pin Assignments for 9-Pin to 25-Pin (DTE) Cable
Table 5-5. Pin Assignments for 9-pin to 25-pin (Wyse WY-60 Terminal) Cable
Table 5-6.Pin Assignments for 9-pin to 9-pin (AT-Compatible) Cable
Table 5-7.Typical 25-pin Null-Modem Adaptor Pinout
Table 5-8.Address Settings for the 030 Processor Module
Table 5-9.Jumper Settings for 030 Processor Module
Table 5-10.030 Technical Specifications
. . . . . . . . . . . . . . . . . . . . . .
Table 6-1.RS-422 Connector Pin Assignments (on 040 Module)
Table 6-2. RS-232/Term Connector Pin Assignments (on 040 Module)
Table 6-3. Pin Assignments for 25-pin to 25-pin (Wyse WY-60 Terminal) Cable
Table 6-4. Address Settings for the 040 Processor Module
Table 6-5.Jumper Settings for 040 Processor Module
Table 6-6.040 Technical Specifications
Table 7-1. SIO Front Panel DIP Switch Functions
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
Table 7-2. RS-232 Serial I/O Connector Pin Assignment on SIO Module
Table 7-3.DI O Input Spe c ific ations (S IO m o d u le )
Table 7-4.DIO Output Specifications (SIO module)
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
Table 7-5.Di g ital I/O C onnector Pin Assignm e nt s on SIO Module
Table 7-6.Terminal Assignment of the Terminal Block on the Back of the VFP
Table 7-7.MCP Cable Connector Pinout
. . . . . . . . . . . . . . . . . . . . .
Table 7-8.MCP Connector: Manufacturer’s Information
Table 7-9.SIO Fron t Panel Ca bl e/C onn e ctor Pin Assig nme n ts
Table 7-10.Technical Specifications
. . . . . . . . . . . . . . . . . . . . . . .
Table 8-1.VGB Module Front Panel DIP Switch Functions
Table 8-2.Mo ni tor Con ne ctor Pin Assi gnme n ts
Table 8-3.Keyboard Connector Pin Assignments
Table 8-4.Pointer Connector Pin Assignments
Table 8-5.Technical Specifications
. . . . . . . . . . . . . . . . . . . . . . .
Table 9-1.Switch Settings for VIS Module 1
Table 9-2.Switch Settings for VIS Module 2
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
Table 9-3.Breakout Cable Camera Connector Pin Assignments
Table 9-4.Breakout Cable Strobe and Power Connector Pin Assignments
Table 9-5.Ad ept 10- Mete r Cam era Cable P in Assignments
Table 9-6.Tw o-C am er a Brea ko ut Cabl e Pin Assig nments
. . . . . . . . . . . . .
. . . .
. . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . .
. . . . . . .
. . .
. . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . .
. . . . . . . . . .
. . . .
. . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . .
. . . .
. . . . . . . . . . .
. . . . . . . . . . . .
Table 9-7.Four-Camera Breakout Cable Pin Assignments (sorted by destination)
Table 9-8.Four-Camera Breakout Cable Pin Assignments (sorted by origin)
Table 9-9.Technical Specifications
Table 10-1.VMEbus Address Switch Settings for MI3/MI6 Module
Table 10-2.Technical Specifications
Table 11-1.VMEbu s Ad dr ess S witc h Sett ings for VJ I Mod ule
Table 11-2. VMEBus Ad dre ss S ettin gs for Mul tip le Servo B oard S ystem s
Table 11-3.Belt Encod e r Conn e ctor Pin Assi gnme n ts
Table 11-4.Technical Specifications
Table 12-1.Address Settings for VFI Module
Table 12-2.Technical Specifications
Table 13-1.DIO Input Circuit Specifications
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
Table 13-2.DIO Output Voltage Range Settings
Table 13-3.Digital Output Circuit Specifications
Table 13-4.DIO P1 Input C ab le Pin Assi gnme n ts
Table 13-5.DIO P2 Input C ab le Pin Assi gnme n ts
Table 13-6.DIO P3 Outp ut Ca bl e Pin Assignm en ts
Table 13-7.DIO P4 Outp ut Ca bl e Pin Assignm en ts
Table 13-8.Switch Settings f or S1 on DIO Module
Table 13-9.DIO Technical Specifications
Table 14-1.Spare Parts From Adept
Table 14-2.Spare Parts From Third Parties
Table 14-3.Spare Parts From Adept
Table 14-4.Spare Parts From Third Parties
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
Table C-1.Sources for International Standards and Directives
Table C-2.E M C Test Results
Table C-3.Operator Indicator Color-Code
Table C-4.Service Indicator Color-Code
Safety Features on External VME Front Panel (VFP)
Computer-C on tro lled Robo ts and Motion Device s
Manually-Co ntr oll ed Robots and Motion D evic es
Other Computer-Controlled Devices
Progr a m S e curity
Overspeed Protection
Voltage Interrup tion s
Outside Continental United States or Europe
Adept World Wide Web Site
Adept Bulletin Board Service
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
Adept MV Controller User’s Guide, Rev C1
. . . . . . . . . . . . . .
8
8
8
8
9
9
9
9
Chapter 1 - Introduction
1.1How to Use This Man ual
Follow These Steps to Install and Configure the Adept MV Controller
1. Read Chapter 1 to learn about Safety and Customer Service issues and
Chapter 2 to get a n ov e rview of the Ade p t MV co n t rol l e r and its com p onents.
2. Read Chapter 3 or 4 to learn the steps in installing the controller. It covers AC
power installation, fuse information, installing and removing modules,
connecting monitors and keyboards, and installing in a rack or panel mount.
3. Read Chapters 5, 6, and 7 which cover the requir ed Syst em Proc essor (030 or 040)
and System I/O modules. Pay particular atten ti on to th e Em ergency Stop
circuitry in Chapter 7.
4. Read the appropriate chapters (8 – 13), depending on which optional modules
you have in your controller. They explain the function of the indicator s and
connec tors on th e front of eac h mo d u l e . The y co ver the I np u t / Output (I/O)
capabilities of certain modules and the VMEbus address of all modules. These
chapters al so explai n any s peci al sw itch or jump er set tings that you migh t hav e to
set on parti cular modul e s.
5. Read Chapter 14 and Appendix A, B, and C for maintenance, dimension,
external trigger, and standards compliance informatio n.
6. Read Appe ndix D to learn how to use the Manual Control Pendant and Appendix E for a list of the most common V
+
System Error messages.
Related Manuals
Adept products come with a set of documentation that is defined by the products you
have ordered. In add ition, there are optional manuals ava il able if you ar e going to be
programming the Adept system. This man u al refers to both the standar d and optional
manuals. The following sections give a brief description of the contents and organization
of the Ad e p t do cument a tion se t.
Standard Manuals
In addition to th is Adept Controller User's Guide, the following manuals are shipped with
the sy st e m :
ManualMaterial Covered
+
Operating System User’s GuideA description of the V+ operating system.
V
Loading, storing, and executing programs is
covered in th is ma n ual.
Instructions for Ade pt Uti lity Progra msAdept provides a series of programs for
configuring and calibrating various features
of your Adept system. These utility programs
are described in th is manual.
+
Release Notes Descriptions of the chan ges to V+. This
V
document is updated as each version of V
released.
+
is
2Adept MV Controller User’s Guide, Rev C
How to Use This Manual
ManualMaterial Covered
+
Language User’s GuideV+ is a complete high-level language as well
V
as an operating system . This manu al covers
+
programming principles for creating V
programs.
Other Adept Product Manuals
When you order AdeptVision VME, AdeptMotion VME, AdeptForce VME, or any AIM
software product, you will receive manuals that cover those products. Also, optional
hardware such as the Manual Control Pendant will come with a manual. A partial list is
shown b e l o w.
ManualMaterial Covered
AdeptVision VME User's GuideConcepts and strategies for programming the
AdeptVision VME syst e m. (see also the
optional AdeptVision Reference Guide below)
AdeptMotion VME Developer’s GuideInstall ation, configu ration, and tuning of an
AdeptMotion VME system.
AdeptForce VME User’s GuideInstall a tion, operation, and programming of
the AdeptForce VME product.
+
Optional V
If you will be programming V
Developer’s Manuals
+
applica tions, you should ord e r the optional V+ devel-
oper’s manuals (first two in the list below). These manuals contain a complete description
+
of the commands, instructions, functions, and other features available in the V
language
and operating system. These manuals are essential for advanc ed appli cations programming.
If you will be programming vision applications, you should order the AdeptV i sion Refer ence Guide (in addi tion to the V
+
developer’s manuals).
ManualMaterial Covered
+
Operating System Reference GuideDescriptions of the V+ operating system
V
commands (known as mon itor comman ds).
+
Language Reference GuideA complete des cr ipt ion of the k eywords in the
V
basic V
AdeptVision Reference GuideDescriptions of the additional V
+
language system.
+
keywords
available with the AdeptVision VME option.
Adept MV Controller User’s Guide, Rev C3
Chapter 1 - Introduction
1.2Warnings, Cautions, and Notes
There are three levels of special notation used in this manual. They are:
WARNING:
indicated in a “WARNIN G” are not complied with. A warning statement
typically describes the hazard, its possible effect, and the measures that
must be ta k en to red uce the h a za rd.
CAUTION:
in the “
Injury or major equipment damage could result if the actions
Damage to you r equi pment c oul d r esul t if the ac tion spec ifi ed
CAUTION
” is not complied with .
!
NOTE:
point or procedure, or gives a tip for easier operation.
A “
1.3Safety
Reading and Training for Users and Operators
Adept systems can include computer-controlled mechanisms that are capable of moving
at high speeds and exerting considerable force. Like all robot and motion systems, and
most indust ria l eq uipme nt, th ey must b e tr ea ted with resp ect by the use r and the op era tor.
” provides supplementary information, emphasizes a
NOTE
This manua l sh ou ld be rea d by all personnel who operate or maintain Adept systems, or
who work wi thin or near the workcel l.
We r e co mmend yo u r ead the American National Standard for Industrial Robot Systems - Safety Requirements, published by the Robotic Industries Association(RIA), in conjunction with
the American National Standards Institute. The publication, ANSI/RIA R15.06 - 1992,
contains guidelines for robot system installation, safeguarding, maintenance, testing,
start-up, and operator training.
We also recommend you read the European Standard EN 60204, Safety of Machinery – Electrical Equipment of Machines, particularly if the country of use requires a CE-certified
installati on . (See section C.1 on page 174 for or dering information for nat io na l and
international standards.)
This manual assumes that the user has attended an Adept trainin g cou rse and has a basic
working knowledge of the system. The user should provide the necessary additional
training for all personnel who will be work ing with the syste m .
There are several warnings in this manual that say only skilled or instructed persons
should attempt certain proced ures. These are defined as:
4Adept MV Controller User’s Guide, Rev C
• Skilled persons have technical knowledge or sufficient experience to enable them
to avoid the dangers which electricity may create (engineers and technicians).
• Instructed persons are adequately advised or supervised by skilled persons to
enable them to avoid the dangers which electricity may create (operating and
maintenance staff).
System Safeguards
Safeguards should be an in te g ral part of robot or motion wor kcell design, installation,
operator training, and operating procedures.
Adept systems have vari ou s communication features to aid in constructi ng system
safeguards. These include the emergency stop cir cuitry and digital input and output lines.
These features are described in Chapter 7 of this user’s guide.
Safety Features on External VME Front Panel (VFP)
The optional external VME Front Panel (VFP) has three important safety features, the
HIGH POWER
and
PROGRAM RUNNING
you choose no t to u se the VFP, you should provi de similar safety features by using the
Front Panel/MCP and Digital I/O connectors on the System I/ O modul e . Refer to
Chapter 7 for more information, or call Adept Customer Service at the numbers listed in
section 1.5 on page 8.
indicator s, and the
EMERGENCY STOP
switch. If
Safety
WARNING:
PROGRAM RUNNING
Entering the workcell when either the
HIGH POWER
light is on can result in severe injury. Th is war ning
or the
applies to each of the next three sections.
Computer-Controlled Robots and Motion Devic es
Adept systems are computer controlled, and the program that is currently running the
robot or motion device may cause it to move at times or along paths you may not
anticipate. When the
HIGH POWER
light or the
PROGRAM RUNNING
light on the opti onal
VFP are illuminated, do not enter the workcell because the robot or motion device might
move unexpectedly. (The
LAMP TEST
button on the VFP allows these lights to be
periodically checke d. )
Manual l y -Contr ol l ed Robots and Motion Devices
Adept robots and other motion devices can also be controlled manually when the
POWER
light on the VFP is illuminated. When this light is lit, motion can be initiated from
HIGH
the system ke yboard or from the optional Manual Contr ol Pendant (MCP). If you have to
enter the workcell when this light is lit, press the
MAN/HALT
button on th e MCP. This wi ll
prevent anyone else from initiat ing unexpected motion fr om the system keyboard .
Other Computer-Controlled Devices
In addition, Adept systems can be programmed to control equi p me nt or devices other
than the robot or main motion device. The program controllin g these other devices may
cause them to operate unexpectedly. Make sure that safeguards are in place to prevent
personnel from entering the workcell when a program is running.
Adept Technology highly recommends the use of add itional safety features such as light
curtai ns, safety ga te s, or safety f loor mats to prevent entry to the workcell while
POWER
is enabled. These devices can be connected using the emergency stop circuitry.
HIGH
Adept MV Controller User’s Guide, Rev C5
Chapter 1 - Introduction
Program Security
Programs and data stored in memory can be changed by trained p e rsonnel using the V+
commands and i nstructions documented in the V
alteration of programs, you should restrict access to the keyboard. This can be done by
placing the keyboard in a locked cabinet. Alternativ ely, the V
instruc t ions can be us e d in you r pro g ra m s to res tr i ct ac ce s s to the V
+
manuals. To prevent unauthorized
+
ATTACH and FSET
+
command prompt.
Overspeed Protection
Overspeed protection for a robot or motion system has to be taken into account during
system integration by the integrator or end-user. Overspeed protection is not guaranteed
by the controller hardwar e al one. The V
protection capabiliti es.
+
system software offers some overspeed
Voltage Interruptions
If the AC supply to the controller is interrupted, the passive E-stop output will be
automatically turned on (opened). In addition, the High Power, Brake Release, and Drive
Enable signals will be turned off. You must ensure that these signals are used to prevent a
hazardous condition.
Inappropriate Uses of the Adept MV Controller
The Adept MV controller is intended for use as a component sub-assembly of a complete
industrial automation system. The Adept MV controller sub-assembly must be installed
inside a s u itabl e en clo sur e. In st alla tion and usa ge must comp ly with al l s af ety ins tr uct ion s
and warnings in this manual. Installation and usage must also comply with all applicable
local or national statutory requirements and safety standa rds. The Adept MV controll e r
sub-assembly is not intended for use in any of the following situations:
• In hazardous (explosive) atmospheres
• In mobile, portable, marine, or aircraft systems
• In life-support systems
• In residential installations
• In si tuations where the Adept MV controller sub-assembly may come into contact
with liquids.
• In si tuations where the Adept MV controller sub-assembly will be subject to
extremes of heat or humidity. See specifications for allowable temperature and
humidity ranges.
6Adept MV Controller User’s Guide, Rev C
1.4Standards Compliance
The Adept MV controller is intended for use with other equipment and is considered a
sub-assembly rather than a complete piece of e quipment on its own. The Adept MV
control l e r meet s th e requirements of EN 60204, IEC 1131-2, IEC 73, and IEC 447 safety
standards. See the Decl aration of Conf ormity (just after the Title Page) for additional
compliance information about this product.
To maintain compliance with the above sta nd ards, the controlle r must be insta lled a nd
used prope rly with any addi tional equipment, in accor dance with all regulation s of the
standards. You must also carefully follow all installation instructions in this user guide.
See Appendix C for additional inform ati on on standards compliance.
Standards Compliance
Adept MV Controller User’s Guide, Rev C7
Chapter 1 - Introduction
1.5How Can I Get Help?
Within the Continental United States
Adept Technology maintains a Cust ome r Serv ice Cent er a t its headquart ers in San Jos e,
CA. The phone numbers are:
Serv ice Calls
(800) 232-3378
5:00am - 5:00pm PST (24 hour emergency coverage, 7 days a week)
(408) 433-9462 FAX
NOTE:
serial number of the controller (see page 44 for information on the ID
label). If your system includes an Adept robot, also have the serial
numb e r of the robot. Th e se rial num b e rs can be determi ne d by usi n g th e
ID command (see the V
Application Questions
Contact your regional Application s sup port center as show n belo w.
San Jose, CA408-434-5033
Cincinnati, OH513-792-0266
Southbury, CT203-264-0564
When calling with a controller re la ted quest ion, pl ease have the
+
Operating System Use r’s Guide).
Western Region States:
Fax 408-434-6248
8:00am - 5:00pm PST
Fax 513-792-0274
8:00am - 5:00pm EST
Fax 203-264-5114
8:00am - 5:00pm EST
LA, AR, MO, TX, OK, KS, NE,
CO, WY, MT, NM, AZ, UT, NV,
ID, WA, OR, CA
Midwestern Region States:
MI, OH, West PA, West NY, IN,
KY, TN, AL, MS, IL, WI, IA, MN,
ND, SD
Eastern Region States:
ME, NH, VT, MA, CT, RI, East
NY, East PA, NJ, DE, MD, VA,
WV, NC, SC, GA, FL
Training Information
For information regarding Adept Training Courses in the USA, please call (408) 474-3246.
You can see the Adept Training class schedule on the Adept Web site – see page 9.
8Adept MV Controller User’s Guide, Rev C
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