Additel 920 User Manual

Warningsand cautions
Low pressure gauges can very easily be over pressured if not careful. Please take caution when applying pressures. Do NOT exceed the safety pressure limit ( 3500 psi / 235 Bar ). This pump is not designed to be used in explosive or corrosive environments. Do not switch between pressure and vacuum mode under pressure. Make sure you have vented the pressure and opened the isolation valve before switching to vacuum. Over tightening connectors may cause damage. Pump should be stored in a dry/clean environment. Additel is not liable for any safety problems or damages caused by misuse or incorrect operation. Do NOT hold pressure above 1000 psi for more than 4 hours. All moisture and contaminants should be cleaned out of the liquid isolator before creating a vacuum. This is accomplished by venting the pump when at high pressure. For the least risk in contamination of the reference gauge, the DUT should be installed to the pressure port which is closest to the vent valve.
Specification
ADT920
Pneumatic High Pressure Test Pump User Manual's
[Version number:1407V02]
Configuration & Size
87
3 4
1 Quick connector­2 - Hand pump
3 - Pressure/vacuum (P/V) selector
(Positive pressure: pull it out; Vacuum: push it in) Do NOT switch while unit is under any pressure
4 - Pressure/Vacuum lock 5 - Fine adjust handle
(Turn Clockwise to increase pressure)
6 - Maintenance cleaning port 7 - Isolation valve
solates the calibration volume from the hand pump and
(i
check valve
8 - Vent valve
()clockwise to close/ to release pressurecounterclockwise
9 - Vent port
Pressure range:
Temperature: Humidity: Adjustment resolution: Overpressure Safety Limit: Pressure media: Weight:
RemarkIf local atmosphere pressure is 1 bar, the vacuum can reach to -0.95 bar;
14.4 lbs ( 6.5 kg )
If local atmosphere pressure is P, the vacuum can reach to - 0.95P bar.
95% vacuum to 3000 psi ( 200 bar )
( Based on an atmospheric pressure of 1 bar )
< 85%RH
℃/
0 to 50 32 to 122 F
0.001psi 0.1mbar 10 Pa ) 3500
Air
(,
psi ( 235 bar )
Air routine
7
3
2
5
54
)
2'1.26'
17.12 ''
8
19.92''
5.50''
10.63''
Troubleshooting
Problem
Hand pump will not generate pressure
It is difficult to increase pressure
Hard to use fine adjust
Not easy to turn fittings
Cause
The isolation valve is not open
A. Vent valve is not closed.
B. The O-ring seal is loose or damaged
C. P/V selector is in the wrong position
D. Internal tubing is dirty.
A. The isolation valve is not closed.
B. The gauges are not tightened.
C. The O-ring seal is aged or frayed.
D. The connector type is mismatched to the gauge pressure port.
E. Air route is blocked/dirty
A. Too much force was previously applied.
B. The threads have no lubrication
C. The connector type is mismatched to the gauge pressure port.
.
.
.
.
Solution
Open the isolation valve
Close the vent valve.
Replace O-ring seal.
Pressure : Pull P/V selector out; Vacuum : Push the P/V select or in.
Disassemble and clean (Request diagram).
Close the isolation valve.
Tighten the reference gauge and / or the gauge under test
Replace O-ring seal.
Use the correct adaptor.
Pressurize to high pressure and release pressure quickly via the vent valve
Do not over tighten. Hand tight is sufficient.
Lubricate the thread
Use the correct adaptor.
.
.
.
.
Basic Operation
Units
Units
open
2
DIGITALPRESSURE CALIBRATOR
0255075100
DIGITALPRESSURE CALIBRATOR
0255075100
Connection
A
SW V mA COM 24V
Pressure Gauge
k
dial gauge
Vent Increase pressure process Decrease pressure process
A
Pressure Gauge
select the pressure mode
3
open
1
4
turn it in the mid-position
B
1
DIGITALPRESSURE CALIBRATOR
Units
close
0255075100
close (for precision
3
measure)
pressure switch pressure transmitter
C
A
4
Fine adjust
Pressure GaugePressure Gauge
0
Increase pressure
2
to the desired value
Open it slowly to get the desired value, and close!
SW V mA COM 24VSW V mA COM 24V
DIGITALPRESSURE CALIBRATOR
Units
0 25 50 75 100
1
flexible hose
A
2
A
D
Pressure GaugePressure Gauge
Fine adjust
Zeroing should be operated under this condition only.
Prepare for vacuum
DIGITALPRESSURE CALIBRATOR
Units
A
0255075100
open
4
close
5
Open to atmosphere before operation
!
E F
0.04
0.06
e
g
u
a
G
m
u
u
c
a
V
Vacuum Gauge
MPa
0.02
.
008.008
0
-0.1
operate it to get the desired value
3
open
1
2
Push in, select the vacuum mode
DIGITALPRESSURE CALIBRATOR
Units
0255075100
close (for precision
2
measure)
Vacuum process
A
vacuum-pumping
1
to the desired value
008.008
3
Fine adjust
.
-0.1
0.060.06
V
Vacuum Gauge
0.04
e
g
u
a
G
m
u
u
c
a
MPa
0.02
0
Decrease vacuum process
DIGITALPRESSURE CALIBRATOR
Units
A
0255075100
Open it slowly to get the desired value, and close!
1
Remark: A Additel has made a concerted effort to provide complete and current information for the proper use of the equipment. The product
specifications and other information contained this manual are subject to change without notice.
B:: Above pictures are just for reference.
2
Fine adjust
G
0.04
0.06
e
g
u
a
G
m
u
cu
a
V
Vacuum Gauge
MPa
0.02
.
008.008
0
-0.1
22865 Savi Ranch Parkway, Ste F, Yorba Linda, CA 92887
www additel com..
Additel Corporation
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