ADC ProAx User Manual

ProAx® Fiber Connector Series
ADC introduces the ProAx® Fiber Connector Series, designed by broadcast professionals for broadcast professionals, combining its proven innovation, knowledge and quality in broadcast connector design and manufacturing with its industry-leading proficiency in fiber connectivity. The result is a true broadcast harsh-environment fiber optic connector series.
The ProAx fiber connector series is a modular system that allows for great flexibility. ADC’s patented gender change feature of this connector series allows users to change genders in less than 30 seconds, using only standard wrenches. Hybrid fiber (HF) and quad fiber (F4)
SPEC SHEET
Gender Changer Jack
Jack Outer Shell
Repair Kit
Jack Bulkhead/Camera
Connector
Connector
Jack
Universal Backshell (Cable Dependent)
Re-termination Kit
BX5 with V-Groove
Copper Contacts
connectors are designed to be terminated and repaired in the field. ADC’s patented Avalanche technology makes these field serviceable connectors the highest performing, easiest to install, most secure and reliable connectors on the market.
This new fiber connector series compliments the ProAx triax connector series providing multiple applications for triax and fiber based camera connectivity in one location. Both connector series share a common mounting system featuring the 45° mounting kit and yoke clamps for cable mount connectors.
Plug
Connector
Gender Changer Plug
Plug Outer Shell
Repair Kit
Repair Kit
Repair Kit
Cable Clamp
Repair Kit
Plug Bulkhead/Camera
Connector
BX5 Adapter
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ProAx® Fiber Connector Series
ProAx® Fiber
Fiber Connector Series
®
ProAx
ProAx® HF
Hybrid Fiber
Field
Termination
Field Termination Option
ProAx® fiber connectors are available as a true broadcast complete field termination solution, featuring the innovative Avalanche splicing technology. The Avalanche optical insert utilizes V-groove technology securing, sealing, and protecting the spliced fiber while providing exceptional optical performance.
Avalanche also features Lights-Out technology. By applying a light source to the factory pre-polished end of the BX5 connector, the installer is ensured that the fiber ends are properly aligned for optimal signal transfer.
Field fiber termination of the fiber components of ProAx connectors is designed for moderately trained installers, and uses standard industry tooling. All copper components are crimped and secured using standard tooling similar to a triax connector.
fiber
ProAx® F4
Quad Fiber
Factory
Termination
Factory Termination Options
ADC’s ProAx fiber connector family includes preterminated Quad Fiber (F4) connectors. The series is designed for flexible ordering depending on the connector and length needs. The cable assemblies feature ADC’s superior tactical fiber cable with reduced bend radius singlemode fiber components and a stainless steel strength member.
ADC also offers ProAx fiber connectors for customers that are interested in performing their own factory terminations. The factory termination connectors are for direct connectorization of the BX5 connectors without Avalanche.
Field Termination
Avalanche
Optical Inserts
Factory Termination Cable Assembly
5/08 • 106292AE
Complete Connector Kit
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2
ProAx® Fiber Connector Series
Features Benefits
Quick and simple field termination and repair • procedure using Avalanche Splice Technology
Fiber connectors are standard LX.5• small-form-factor telecom connectors compatible
Uses standard 1.25 mm ferrule Standard ferrule size, and no single source
V-Groove Thermal
®
Easy to install and exceptionally robust for use • in the harsh outside broadcast environment. Eliminates need for cable assembly spares and returns to factory for service or repair.
Available from several industry sources
components
Fiber Connector Series
®
ProAx
Uses angled polish for dramatically improved
back reflectance
Connector rated to IP68, utilizes ball style • locking mechanism for maximum reliability
Field assembly using standard tools in about • 20-30 minutes
No polish, no epoxy assembly, using • Avalanche technology
Factory polished BX5 angled polish connectors • with integral shutters
“Eye-safe” – automatic shutters on optics to • prevent accidents and dust contamination
Robust and durable body with stainless steel • keying feature
Common shell system for hybrid-ber • and multi-ber only types – just internal components change
Easily cleaned in the eld with commonly • available products (tape & alcohol)
Increased loss budget for long links. Typical • insertion loss .2 dB max, return loss -65 dB min
Withstands the harshest of environments from • high moisture and submerged, to sandy and hot environment
Simple assembly training instructions ensure • positive installation. No need to carry spare cable spool; signal down time is minimized
Eliminates special polishing tools or skills
Provides dust protection to ber, accidental • touching/damaging of the ferrule face and eye safe for users
Provides eye protection; dust protection and • accidental touching/damaging of the ferrule face
Visual and positive key ensures that bers are • protected until positive mating of connectors
completed
Less cost to the customer, all components metal • and plastic can be replaced in case of damage without re-terminating
Ensures maximum optical transfer with every use. • No need for specialized personal to re-terminate
Gender reversible after termination in less than • 90 seconds
Typical budget of .2 dB and return loss of -65 dB Exceeds SMPTE requirements
Low cost, moderate skill, repair/termination
procedure and tools
No need to re-spool the cable to turn it around
Eliminates the need for fusion splicer. Inexpensive • tool kit with installer intuitive procedure.
5/08 • 106292AE
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3
ProAx® Fiber Connector Series
ProAx® Hybrid Fiber (HF) Connectors
Overview
The ProAx® Hybrid Fiber (HF) Connectors are the industry’s first field repairable, gender changeable, reliable, high-performance connector designed to be as easy to use as ProAx triax connectors. The ProAx HF is engineered to withstand tough mobile environments with generous use of stainless steel on wear surfaces, shuttered optics to prevent contamination and accidents, and exclusive o-ring protection that provides an
IP68 rating without external protection boots. Moreover, the
ProAx HF connector offers far higher optical performance than existing formats and supports newer high-data-rate demands.
Type
Hybrid Fiber/ Copper
Fiber Connector Series
®
ProAx
ADC
Designation Manufacturer
Argosy Image311
Belden 7804B
Draka SMPTE311M
H9A
H12A
Furukawa TV-OM-AMS
Furukawa TV-OM-CMR
Gepco HDC920
Gepco HDC920R
Mohawk M96040
Gepco HDC120P (2)
Furukawa TV-OM-HAMS
Mohawk M97938
Cable Catalog
Number
Cable reference table.
For details, please contact cable manufacturer.
Optical
Component
(2)
Singlemode
9µm Mode Field, 125µm Cladding
Singlemode
9µm Mode Field, 125µm Cladding
Features Benefits
Connector uses strength member of cable for improved pull strength
Copper and fiber sections of the connector are completely isolated to prevent the copper from damaging the connector
With 200 lbs pull force rating, internal ber and
copper connections are well protected
Eliminates risk of damage to ber components as
these different materials are subjected to extreme temperature ranges. Allows service to fiber or copper components without affecting the other
Signal
Component
(2)
24 AWG
(2)
24 AWG
Auxiliary
Component
(4)
20 AWG
(2)
16 AWG
Strength Member
(1)
16 AWG
(1)
16 AWG
OD
(mm)
9.2
12
Significantly higher mechanical reliability and durability than present format
Far higher optical reliability, durability, and performance than present format
Meets and exceeds all functional optical and
5/08 • 106292AE
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electrical requirements of 304M
Common design for 310M and 311M
cable types
Power and auxiliary contacts are recessed in plug and jack connectors
Sturdy shell resists damage from normal handling.
Less time worrying about “if” the connector will
work/mate.
Many more mating cycles than current standard. • ProAx HF exceeds .25dB Insertion loss and -65dB
return loss
Can be used for applications where multiple links are required. Significant optical budget savings
Designed to fit existing standard cables. Flexible design allows for use of other cables
Safety of operator. Protects operator from electrical shock, and contacts from getting damaged
4
Fiber Connector Series
®
ProAx
ProAx® Fiber Connector Series
ProAx® Hybrid Fiber (HF) Camera Connector
Specifications
OPTICAL AND ELECTRICAL PERFORMANCE
Insertion loss
1310 nm typical:
Mated pair: Less than 0.2 dB Avalanche
1550 nm typical:
Mated pair: Less than 0.2 dB
Avalanche Return loss typical: Greater than -65 dB Insulation resistance: 200 MW min change Voltage rating: 600 Vdc Current Rating: 10 Amps
ENVIRONMENTAL
Operating temperature: -40°C to +85°C Storage temperature: -40°C to +85°C Installation/repair temperature: 0°C to +50°C Humidity: 10%-90% non-condensing Transportation shock: GR 63 CORE Section 5.3.1 Transportation vibration: GR 63 CORE Section 5.4.3 Installation shock: GR 63 CORE Section 5.3.2 Mated connector pair: Meets or exceeds IP-68 Bulkhead connector capped or mated: Meets or exceeds IP-68 Moisture resistance: MIL-STD-202 Method 106; 0% to 95% Solvent resistance: MIL-STD-202 Method 215 Corrosion (salt spray): MIL-STD-202 Method 101, test condition B Industrial atmosphere: STM022 Method
MECHANICAL
Mechanical durability life cycle: > 17,000 cycles Crush force: > 1,500 lbs Insertion/withdrawal force : < 30 lbs Cable tension pull: > 200 lbs Locking mechanism pull: > 275 lbs Center contact retention: < 3.0 lbs
splice: Less than 0.35 dB
splice: Less than 0.35 dB
5/08 • 106292AE
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5
ProAx® Fiber Connector Series
ProAx® Quad Fiber (F4) Connectors
Overview
ADC’s ProAx® Quad Fiber (F4) connector is quickly becoming the industry-standard harsh environment multi-fiber connector. With its superb and consistent mechanical and optical performance, the ProAx F4 connectors are the connectors of choice for outside broadcast vehicle links, high traffic and
connect areas. The IP-68 rated four-fiber connector boasts
the same advantages, features and benefits as the ProAx HF connector. It is available as a factory terminated cable assembly using the ADC tactical reduced bend radius fiber cable, a factory termination connector that can be assembled at the customer’s factory, or as a field termination connector featuring our Avalanche
technology.
Type
Quad Fiber
Quad Fiber
Fiber Connector Series
®
ProAx
ADC
Designation Manufacturer
F9A ADC F4CBL-F9A-BK
F12A ADC F4CBL-F12A-BK
Cable Catalog
Number
Optical
Component
(4)
Singlemode
9µm Mode Field, 125µm Cladding
(4)
Singlemode
9µm Mode Field, 125µm Cladding
Cable reference table.
Signal
Component
N/A N/A
N/A N/A
Auxiliary
Component
Strength
Member
(1)
16 AWG
Stranded
Steel
(1)
16 AWG
Stranded
Steel
OD
(mm)
9.2
12
5/08 • 106292AE
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6
ProAx® Fiber Connector Series
ProAx® Quad Fiber (F4) Connector
Specifications
OPTICAL PERFORMANCE
Insertion loss
1310 nm typical:
Mated pair: Less than 0.2 dB
Avalanche
1550 nm typical:
Mated pair: Less than 0.2 dB
Avalanche Return loss typical: Greater than -65 dB
ENVIRONMENTAL SPECIFICATION
Operating temperature: -40°C to +85°C Storage temperature: -40°C to +85°C Installation/repair temperature: 0°C to +50°C Humidity: 10%-90% non-condensing Transportation shock: GR 63 CORE Section 5.3.1 Transportation vibration: GR 63 CORE Section 5.4.3 Installation shock: GR 63 CORE Section 5.3.2 Mated connector pair: Meets or exceeds IP-68 Bulkhead connector capped or mated: Meets or exceeds IP-68 Moisture resistance: MIL-STD-202 Method 106; 0% to 95% Solvent resistance: MIL-STD-202 Method 215 Corrosion (salt spray): MIL-STD-202 Method 101, test condition B Industrial atmosphere: STM022 Method
splice: Less than 0.35 dB
splice: Less than 0.35 dB
Fiber Connector Series
®
ProAx
5/08 • 106292AE
MECHANICAL SPECIFICATION
Mechanical durability life cycle: > 17,000 cycles Crush force: > 1,500 lbs Insertion/withdrawal force: < 30 lbs Cable tension pull: > 200 lbs Locking mechanism pull: > 275 lbs
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ProAx® Fiber Connector Series
Cable Mount Connectors
Catalog Number
__ __ C __ - _______
Cable Type and Size
Fiber Connector Series
®
ProAx
Plug
Jack
HF Hybrid Fiber
F4 Quad (4) Fiber
C Connector
P Plug
J Jack
H9A SMPTE 311M Standard Cable,
9.2 mm
H12A Hybrid Fiber/Copper Cable,
12 mm
F9A All (4) Fiber Cable, 9.2 mm
F12A All (4) Fiber Cable, 12 mm
Or
BH Bulkhead
Ordering Information
Description Catalog Number
®
ProAx
Fiber Cable Mount Connectors
Field Termination Connectors (with Avalanche
Factory Termination Connectors (no Avalanche
)
)
Hybrid Fiber/
Copper
Connector
Quad Fiber
Connector
Hybrid Fiber/
Copper
Connector
Quad Fiber
Connector
Plug 9.2 mm SMPTE 311M cable, H9A HFCP-H9A-FT
12 mm cable, H12A HFCP-H12A-FT
Jack 9.2 mm SMPTE 311M cable, H9A HFCJ-H9A-FT
12 mm cable, H12A HFCJ-H12A-FT
Plug 9.2 mm cable, F9A F4CP-F9A-FT
12 mm cable, F12A F4CP-F12A-FT
Jack 9.2 mm cable, F9A F4CJ-F9A-FT
12 mm cable, F12A F4CJ-F12A-FT
Plug 9.2 mm SMPTE 311M cable, H9A HFCP-H9A
12 mm cable, H12A HFCP-H12A
Jack 9.2 mm SMPTE 311M cable, H9A HFCJ-H9A
12 mm cable, H12A HFCJ-H12A
Plug 9.2 mm cable, F9A F4CP-F9A
12 mm cable, F12A F4CP-F12A
Jack 9.2 mm cable, F9A F4CJ-F9A
12 mm cable, F12A F4CJ-F12A
5/08 • 106292AE
Field Termination Connector
(ProAx HF Plug)
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Field Termination Connector
(ProAx HF Jack)
8
ProAx® Fiber Connector Series
Factory Terminated Connector Assemblies
Catalog Number
F4 C T - F9A - __ __ - ___
Fiber Connector Series
®
ProAx
F4 Quad (4) Fiber
C Connector
T Terminated
Cable Type and Size
F9A All (4) Fiber cable, 9.2 mm
Connector 1 Type
P Plug
J Jack
Ordering Information
Description Connector 1 Connector 2 Catalog Number
ProAx Quad Fiber (F4) Cable Assemblies; factory terminated, 9.2 mm cable, F9A
Note: X=Cable Length.
Cable Length
2 2 meters
10 10 meters
25 25 meters
100 100 meters
Connector 2 Types
P Plug
J Jack
F Pigtail, no connector
B BX5 connectors, angled polish
SC SC connectors, angled polish
LC LC connectors, angled polish
ProAx Plug ProAx Plug F4CT-F9A-PP-X
ProAx Plug ProAx Jack F4CT-F9A-PJ-X
ProAx Jack ProAx Jack F4CT-F9A-JJ-X
ProAx Plug None F4CT-F9A-PF-X
ProAx Jack None F4CT-F9A-JF-X
ProAx Plug BX5/APC F4CT-F9A-PB-X
ProAx Jack BX5/APC F4CT-F9A-JB-X
ProAx Plug SC/APC F4CT-F9A-PSC-X
ProAx Jack SC/APC F4CT-F9A-JSC-X
ProAx Plug LC/APC F4CT-F9A-PLC-X
ProAx Jack LC/APC F4CT-F9A-JLC-X
5/08 • 106292AE
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Cable Length
Connector 2Connector 1
9
ProAx® Fiber Connector Series
Repair Kits
Gender Changer Kit
A gender changer repair kit allows you to change a terminated cable from plug to jack
or jack to plug in less than 90 seconds. This
kit does not require user to re-terminate connector. All kits include all necessary components for gender change.
Gender Changer, Plug
(Quad Fiber)
Ordering Information
Description Catalog Number
Gender Changer Kit
Hybrid Fiber/Copper Plug HFRK-GCP
Jack HFRK-GCJ
Quad Fiber Plug F4RK-GCP
Jack F4RK-GCJ
Gender Changer, Plug
(Hybrid Fiber/Copper)
Fiber Connector Series
®
ProAx
5/08 • 106292AE
Outer Shell Kit
Outer shell kit is a replacement kit for damaged connector shells. The kit includes the outer body and stainless steel keying component.
Ordering Information
Description Catalog Number
Outer Shell Kit
Plug HFRK-POS
Jack HFRK-JOS
Plug F4RK-POS
Jack F4RK-JOS
Backshell Kit
The connector backshell is the part of the connector that mounts on the cable. It is cable dependent, and includes all the components necessary to terminate it. A gender changer is then assembled onto the connectorized cable to complete the connector.
Ordering Information
Description Catalog Number
Backshell Kit
Hybrid Fiber/Copper 9.2 mm SMPTE 311M cable, H9A HFRK-BS-H9A
12 mm cable, H12A HFRK-BS-H12A
Quad Fiber 9.2 mm Cable, F9A F4RK-BS-F9A
12 mm cable, F12A F4RK-BS-F12A
Backshell Kit
(Hybrid Fiber/Copper)
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10
ProAx® Fiber Connector Series
Repair Kits
Fiber Connector Series
®
Avalanche™ Kit
Ordering Information
Description Catalog Number
Field Re-termination Kits
Hybrid Fiber/Copper and Quad Fiber Avalanche
Hybrid Fiber/Copper Copper Contacts Kit HFRK-CU
Re-termination Kits; all components needed to re-terminate a ProAx
Hybrid Fiber/Copper HFRK-RK
Quad Fiber F4RK-RK
Cable Clamp Kits; all components needed for cable retention
Hybrid Fiber/Copper 9.2 mm SMPTE 311M cable, H9A HFRK-CC-H9A
Quad Fiber 9.2 mm Cable F4RK-CC-F9A
BX5 Adapter Kit
Kit
(Includes 2 simplex optical inserts)
BX5 Adapter Kit FCRK-BX5
®
connector
12 mm cable, H12A HFRK-CC-H12A
12 mm cable, F12A F4RK-CC-F12A
Copper Contacts Kit
FCRK-AK
ProAx
5/08 • 106292AE
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11
ProAx® Fiber Connector Series
Bulkhead Mount Connectors
The ProAx® fiber bulkhead and camera mount connectors are designed with flexibility, serviceability and robustness in mind. The plug hybrid or quad fiber connectors have direct rear access to the BX5 adapter. This allows the user to directly plug into it with a standard BX5 or other industry-standard LX.5 compatible patch cord. The bulkhead connector makes your breakout easy and maintenance a breeze whether it’s at the CCU, camera, breakout box or junction box. The BX5 adapter is easily accessible from the rear and can be replaced by simply removing the rear nut. With the ProAx fiber bulkhead connectors, there is no need for expensive field polishing and repairs. No need to send your camera anywhere for connector repairs.
Ordering Information
Description Catalog Number
®
ProAx
Fiber Bulkhead Mount Connectors
Hybrid Fiber/Copper Plug HFCP-BH
Quad Fiber Plug F4CP-BH
®
Bulkhead Connectors
(ProAx HF)
Bulkhead Connectors
(ProAx F4)
Jack HFCJ-BH
Jack F4CJ-BH
Fiber Connector Series
®
ProAx
5/08 • 106292AE
Outer Shell Kit
Ordering Information
Description Catalog Number
Outer Shell Kit
Hybrid Fiber/Copper Plug HFRK-POS-BH
Jack HFRK-JOS-BH
Quad Fiber Plug F4RK-POS-BH
Jack F4RK-JOS-BH
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12
ProAx® Fiber Connector Series
Breakout and Test Cables
ADC offers a wide array of singlemode fiber optic
patch cords. Product configurations allow 1m
patch cord increments to fit customer specific application needs. ADC singlemode connectors are angled polished. Connector types may be combined to produce ‘hybrid’ patch cords. All patch cords are tested to ensure the highest quality standards are met.
Catalog Number
___ 2Y - APBX ___ - P - __ M
Features
Uses reduced bend radius fiber
Uses dual zip cable for ease of handling
100% optically tested
Insertion loss and return loss values certificated and sent with every patch cord
Factory installed connectorization
Manufactured using advanced techniques
Visual inspection of all features
Fiber Connector Series
®
ProAx
Cable Option
FPC Connector on both
ends
FPT Connector on one
end (pigtail)
Cable Type
2Y 2 mm dual zip,
reduced bend radius, yellow jacket
Connector Type, A
APBX BX5 angled polish
(LX.5 compatible)
* Additional connector types available. Contact ADC Customer Service.
Assembly Length in Meters
01 1 meter
02 2 meters
03 3 meters
10 10 meters
20 20 meters
Connector Type, B*
APBX BX5 angled polish
(LX.5 compatible)
APSC SC angled polish
APLC LC angled polish
APFC FC angled polish
5/08 • 106292AE
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13
Fiber Connector Series
®
ProAx® Fiber Connector Series
Tools and Accessories
Ordering Information
Description Catalog Number
Field Termination Tool Kit; Hybrid Fiber/Copper and Quad Fiber HFRK-FTKIT
Field Examination/Cleaning Tool Kit
Individual Tools
Termination fixture HFRK-FTF
Fiber inspection scope HFRK-FTS
Beaver cleaver HFRK-FTBC
High-end cleaver HFRK-FTHC
Melt tool HFRK-FTM
Battery, for melt tool HFRK-FTEB
Battery charger, for melt tool HFRK-FTEBC
Fiber visualizer HFRK-FTL
Crimp tool (with die) HFRK-FTCT
Crimp die HFRK-FTCD
Cable strip gauge HFRK-FTSTRIP
Fiber shard disposal container HFRK-FTDISP
Boots
Connector plug, weather protection boot HFCP-BOOT
Connector jack, weather protection boot HFCJ-BOOT
Connector, strain relief boot HFC-SRBOOT
Bulkhead Avalanche Protection and Strain Relief Kit;
(recommended when using Avalanche with bulkhead connector)
HFRK-FEKIT
HFC-SR-BH
ProAx
Field Termination Tool Kit
Fiber Inspection Scope
Beaver Cleaver
5/08 • 106292AE
Fiber Visualizer with Avalanche
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Cable Strip Gauge
Termination Fixture
Melt Tool and Battery
Strain Relief Boot
14
ProAx® Fiber Connector Series
Tactical Fiber Bulk Cable
ADC’s ruggedized high-density cables provide factory standard guaranteed performance
specifications. They are 100% optically tested
and are offered with a variety of optical performance levels.
Specifications
Simplex Cable
2.0 mm flame retardant
polyurethane subunit jacket
Flame retardant polyurethane outer jacket
Aramid strength yarn in subunit and jacket
Coated steel central strength member
900 µm Hytrel Tight Buffer
Features:
245/900 polyester buffer
Flame retardant polyurethane jacket; meets • UL-VW-1
Extremely rugged
Superior abrasion resistance
Excellent performance at extreme temperature
Compatible with all industry standard connectors
Available with dual reinforced jackets with aramid yarn served between the jackets
Fiber Connector Series
®
ProAx
Note: Drawing not to scale
245 µm Acrylate Coated Fiber
Ordering Information
Description Catalog Number
Tactical Fiber Bulk Cable;
Quad Fiber, 9.2 mm, F9A F4CBL-F9A-BK
Quad Fiber, 12 mm, F12A F4CBL-F12A-BK
Specifications
MECHANICAL Crush Resistance: EIA-FOTP-41A 1200 N/cm Impact Resistance: EIA-FOTP-25B 500 Impacts Flexing: EIA-FOTP-104A 10,000 Cycles Maximum Pulling Load: EIA-FOTP-33A 2000 N Maximum Operating Load: 1000 N Min Bend Radius @ Max Load: 15x Cable OD
ENVIRONMENTAL Storage Temperature: -55°C to 85°C Operating Temperature: -40°C to 85°C Installation Temperature: -40°C to 85°C Low Temp Bend Test: EIA-FOTP-37A Passed @ -40°C
5/08 • 106292AE
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15
SPEC SHEET
Website: www.adc.com
From North America, Call Toll Free: 1-800-366-3891 • Outside of North America: +1-952-938-8080
Fax: +1-952-917-3237 • For a listing of ADC’s global sales office locations, please refer to our website.
ADC Telecommunications, Inc., P.O. Box 1101, Minneapolis, Minnesota USA 55440-1101
Specifications published here are current as of the date of publication of this document. Because we are continuously improving our products, ADC reserves the right to change specifications without prior notice. At any time, you may
verify product specifications by contacting our headquarters office in Minneapolis. ADC Telecommunications, Inc.
views its patent portfolio as an important corporate asset and vigorously enforces its patents. Products or features
contained herein may be covered by one or more U.S. or foreign patents. An Equal Opportunity Employer
106292AE 5/08 Original © 2008 ADC Telecommunications, Inc. All Rights Reserved
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