ADC ADG-758 User Manual

ADG-758

(Gas - DSI)

Parts Manual

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: [phone] / Fax: [phone]

e-mail: [e-mail]

www.amdry.com

081999MFM/abe ADC Part No. 450419

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.

Important

For your convenience, log the following information:

DATE OF PURCHASE ___________________________ MODEL NO. __________________________________________

RESELLER’S NAME ______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

ADG-758

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.

Table of Contents

Control Door Assembly Without Trim .................................................................................................. 2

Control Door Assembly With Trim ...................................................................................................... 3

Phase 5 OPL Microprocessor Control Panel Assembly......................................................................... 4

Phase 5 Coin Microprocessor Control Panel Assembly ......................................................................... 5

Phase 5 Coin and OPL Microprocessor Control Box Assembly ............................................................ 6

Coin Vault Assembly .......................................................................................................................... 7

Dual Timer “Tap Touch” Controls

For Models Mfd. as of November 3, 2000 .................................................................................... 8

Dual Timer Control Panel Assembly

For Models Mfd. prior to November 3, 2000 ................................................................................ 9

Dual Timer Control Box Assembly .................................................................................................... 10

Front Panel Assembly for Plastic Door .............................................................................................. 11

“Plastic” Main Door Assembly .......................................................................................................... 12

Main Door Switch Housing for Plastic Door ...................................................................................... 13

Main Door “Cold Rolled Steel (CRS)” Assembly ............................................................................... 14

Main Door Switch Assembly Cold Rolled Steel (CRS) Door .............................................................. 15

Cold Rolled Steel (CRS) Door Front Panel ....................................................................................... 16

Basket (Tumbler)/Support Assemblies ............................................................................................... 17

Drop Lint Door Assembly Without Trim ............................................................................................. 18

Drop Lint Door Assembly With Trim

For All Coin Models .................................................................................................................. 19

Lint Trap Assembly .......................................................................................................................... 20

Idler Bearing Assembly .................................................................................................................... 21

Basket (Tumbler) Bearing Assembly ............................................................................................ 22, 23

Non-Reversing T.E.F.C. Motor Mount Assembly ......................................................................... 24, 25

Reversing T.E.F.C. Motor Mount Assembly ................................................................................. 26, 27

Sensor Bracket Assemblies ........................................................................................................ 28, 29

Direct Spark Ignition (DSI) Burner Assembly

For Models Mfd. as of April 15, 2000................................................................................... 30, 31

Direct Spark Ignition (DSI) Burner Assembly

For Models Mfd. prior to April 15, 2000 ............................................................................... 32, 33

Single-Phase (1Ø) Motor, Electric Relay Panel Assembly ................................................................... 34

3-Phase (3Ø) Motor, Electric Relay Panel Assembly .......................................................................... 35

Microprocessor Reversing Rear Control Box Assembly ...................................................................... 36

Dual Timer Reversing Rear Control Box Assembly ............................................................................. 37

Outer Top/Back Guard Assemblies ................................................................................................... 38

Microprocessor Coin Acceptors Listing ............................................................................................. 39

Step Down Transformer Usage Listing ............................................................................................... 40

Additional Parts Available ................................................................................................................. 41

2

Control Door Assembly W ithout Trim

Illus. No. Part No. Qty. Description

1 881053 1 ADC Logo ONLY

870011 1 Logo Double Adhesive Tape Kit ONLY

2 881045* 1 Control Door

(includes illus. nos. 2, 3, and 8)

881046 1 Stainless Steel Control Door

(includes illus. nos. 2, 3, and 8)
3 117604 4 Neoprene Sponge Tape (sold by the foot)
4 150300 4 #10-16 x 1/2” Hex Washer TEK Screw
5 102600 1 Control Door Rod Support Catch
6 102601 1 Control Door Retainer Clip
7 102502 1 Control Door Rod
8 160005 2 Turn Latch

* Specify color when ordering.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Control Door Assembly W ith Trim

3

Illus. No. Part No. Qty. Description

1 160015 1 High Security MK-100 Lock Assembly with Key (for coin models Only)

160017 1 Special Dummy Lock (for non-coin models Only)
160104 1 MK-100 Key

2 160016 1 Lock Cam
3 881053 1 ADC Logo

870011 1 Logo Double Tape Kit

4 800020* 1 High Security Control Door Assembly

(includes illus. nos. 4 through 7)

800144 1 Stainless Steel High Security Control Door Assembly

(includes illus. nos. 4 through 7)
5 180202 1 Top Trim Strip (gray) with Lock Hole (38-1/4” length)
6 117603 3 Suppressor Tape/Gasket (sold by the foot)
7 150201 6 #10-32 x 1/4” Phillips Round Head Machine Screw
8 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw
9 102600 1 Control Door Rod Support Catch
10 102601 1 Control Door Rod Retainer Clip
1 1 102502 1 Control Door Support Rod

* Specify color when ordering.

T elephone: [phone] Fax: [phone]

4

Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly

Illus. No. Part No. Qty. Description

1 112535 1 O PL English Keyboard Label Assembly

112276 1 OPL Stick-On Labels (English Only)...Not Illustrated
112275 1 3-Language OPL Stick-On Labels...Not Illustrated

(Spanish, Italian, and Hebrew)

112277 1 3-Language OPL Stick-On Labels...Not Illustrated

(English, Spanish, and Hebrew)

112278 1 5-Language OPL Stick-On Labels...Not Illustrated

(Italian, Dutch, French, German, and Chinese)

2 801255 1 Phase 5 Microprocessor Control Panel

801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket
801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly

Complete
(includes illus. nos. 1 through 6)

801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete

(includes illus. nos. 1 through 6)

3 137222 1 Phase 5 OPL Non-Reversing Microprocessor Controller (computer) ONLY

137231 1 Phase 5 OPL Reversing Microprocessor Controller (computer) ONLY

824998 1 Phase 5 Battery Clip
4 153010 2 #6 S tar Washer
5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
6 150429 1 #10-16 x 1/2” TORX Head Crimptite Screw

150433 1 TORX Hand Driver (for removal of TORX head screw)
7 136048 1 1/8-Amp (Slo-Blo) Fuse

IMPORT ANT: Check label on computer chip to verify correct part number for controller (computer).

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Phase 5 Coin Micropr ocessor Contr ol Panel Assembly

5

Illus. No. Part No. Qty. Description

1 112526 1 Coin Keyboard Label Assembly
2 801213 1 Phase 5 Coin Control Panel Assembly

(includes illus. nos. 1, 2, and 4 through 6)

801229 1 Phase 5 Coin Control Panel Assembly with Battery Option

(includes illus. nos. 1, 2, and 4 through 6)
801259 1 Coin Control Panel
801258 1 Coin Control Panel ONLY with Battery Bracket

3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
4 137213 1 Phase 5 Coin Microprocessor Controller (computer)

824998 1 Phase 5 Battery Clip

5 153010 2 #6 S tar Washer
6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
7 -------- 1 Coin Acceptor

(refer to Microprocessor Coin Acceptors Listing on page 39)

8 137056* 1 Optic Switch
9 137023* 1 Optic Switch Connector
10 137021* 3 Microprocessor Socket ONLY

880772 1 Single Coin Optical Switch Harness
824080 1 Dual Coin Optical Switch Harness
122800 1 Microprocessor (female) Pin Extraction Tool

1 1 136048 1 1/8-Amp (Slo-Blo) Fuse

* For dual coin models double the quantity shown.

IMPORT ANT: Check label on computer chip to verify correct part number of controller (computer).

T elephone: [phone] Fax: [phone]

6

Phase 5 Coin and OPL Micr oprocessor Control Box Assembly

Illus. No. Part No. Qty. Description

1 141403 1 Transformer - 24 VAC
2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
3 120715 1 30-Position T erminal Block
4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
5 151000 2 #6-32 Pal Nut
6 136057 * 1/2-Amp (Slo-Blo) Fuse
7 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw
8 136008 * Fuse Block/Strip
9 122641 1 15-Pin Microprocessor Connector
10 122706 * Socket

112801 1 Pin/Socket Extraction Tool...Not Illustrated

* As required.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Coin Vault Assembly

7

Illus. No. Part No. Qty. Description

1 802112 1 Microprocessor Coin V ault Assembly Complete

(includes illus. nos. 1 through 6)
802117 1 Microprocessor Coin Vault ONL Y

2 160028 1 Cam for 1/4 Turn Lock
3 875061 1 1/4 Turn Lock with Key and Cam

160105* 1 1/4 Turn Mer-Pel Key ONLY

4 802020 1 1/4 T urn Coin Box Assembly

(includes illus. nos. 2 through 5)
802019 1 1/4 T urn Coin Box ONLY without Faceplate
125915 1 High Security (Greenwald) Coin Box ONLY with Key

5 802018 1 1/4 Turn Coin Box Faceplate
6 152014 4 1/4-20 Free Spin Wash Nut
7 102502 1 Control Door Support Rod
8 102601 1 Control Door Rod Retainer Clip
9 102600 1 Control Door Rod Catch

* Specify key number when ordering.

T elephone: [phone] Fax: [phone]

8

Dual Timer “Tap Touch” Controls

For Models Mfd. as of November 3, 2000

Illus. No. Part No. Qty. Description

1 124030 1 15 Minute Timer - 24 VAC
2 124025 1 60 Minute Timer - 24 VAC
3 824175 1 Red Pilot Light - 24 VAC
4 122301 1 “Tap Touch” Switch
5 131932 3 Relay SPST 24v
6 120730 1 30-Position T erminal Block
7 151000 6 #6-32 Pal Nut
8 882903 1 Dual T imer Panel Complete

(includes illus. nos. 1 through 15)

850392 - Dual Timer Panel ONLY
9 153010 2 #6 S tar Washer
10 152000 3 #6-32 Hex Nut
11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw
12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw
13 112563 1 Dual Timer Panel Overlay
14 124104 1 Pure Touch Knob with Red Pointer
15 124105 1 Pure Touch Knob with Blue Pointer

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Dual T imer Contr ol Panel Assembly

For Models Mfd. prior to November 3, 2000

9

Illus. No. Part No. Qty. Description

1 123005 1 Red Indicator Light - 24 VAC
2 122400 1 Rocker Heat Selector Switch
3 824015 1 Dual Timer Control Panel Assembly Complete - 24 VAC

(includes illus. nos. 1 through 21)

800051 1 Dual Timer Control Panel ONLY
4 131917 1 Push-To-Start Relay - 24 VAC
5 150207 2 #10-24 x 1/2” Round Head Machine Screw
6 154001 2 #10-24 Speed Nut
7 152000 2 #6-32 Hex Nut
8 153010 2 #6 S tar Washer
9 120730 1 30-Position T erminal Block
10 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
1 1 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw
12 150001 2 #6-32 x 1/2” Phillips Round Head Machine Screw
13 131931 1 Dual Timer Relay - 24 VAC
14 151000 2 #6-32 Pal Nut
15 112050 1 Dual Timer Label
16 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
17 124103 2 Arrow Timer Knob
18 124025 1 60-Minute T imer - 24 VAC
19 124030 1 15-Minute T imer - 24 VAC
20 122602 1 9-Pin Connector ONLY
21 122700 8 Pin T erminal ONLY

-- 122801 1 Pin/Socket Extraction T ool...Not Illustrated

T elephone: [phone] Fax: [phone]

10

Dual T imer Contr ol Box Assembly

Illus. No. Part No. Qty. Description

1 122603 1 9-Pin Socket Connector
2 122701 8 Socket T erminal

122801 1 Pin/Socket Extraction T ool
3 315010 1 9-Pin Connector Bracket
4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
5 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
6 141403 1 Transformer - 24 VAC
7 136008 * Fuse Block/Strip
8** 136057 * 1/2-Amp (Slo-Blo) Fuse
9 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw
10 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
1 1 120715 1 30-Position Terminal Block
12 151000 2 #6-32 Pal Nut

* As required.
** Check fuse rating for verification.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Front Panel Assembly for Plastic Door

11

Illus. No. Part No. Qty. Description

1 875302* 1 Right Hand Insulated Front Panel Assembly Complete

(includes illus. nos. 1 through 3 and 6)

875313 1 Stainless Steel Right Hand Insulated Front Panel Assembly Complete

(includes illus. nos. 1 through 3 and 6)
2 154215 2 1/4” Pop Rivet
3 170330 1 Friction Door Latch
4 150300 1 #10-16 x 1/2” Hex Washer TEK Screw
5 150309 8 #10-16 x 1/2” Hex Head TEK Crimptite Screw
6 121405 1 Rubber Grommet

* Specify color when ordering.

T elephone: [phone] Fax: [phone]

12

“Plastic” Main Door Assembly

Illus. No. Part No. Qty. Description

1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners

(includes illus. nos. 1 and 5 through 9)
2 800448 4 12-1/2” Stainless Steel Main Door Hinge Assembly
3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw
4 152014 1 1/4-20 Free Spin Wash Nut
5 102349 1 Main Door Gasket
6 102212 1 20-7/16” Door Glass with 4 Holes

170730 1 Main Door Glass Adhesive (10.3 oz. cartridge)
7 150448 4 1/2” Stainless Steel Flat Head Allen Screw
8 170319 4 Door Glass (nylon) Spacer
9 150431 1 Main Door Latch Screw (#10 x 7/16” dome hex head)

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781