ADB ACE Series Manual

Advanced Control Equipment ACE

Document No. 96A0245

Issued: February 27, 2001 Rev.D: Aug 17, 2011

ADB Airfield Solutions, LLC 977 Gahanna Parkway Columbus, OH 43230 USA

Tel: +1 (614) 861-1304

Fax: +1(614) 864-2069

www.adb-airfieldsolutions.com

Advanced Control Equipment ACETM Record of Changes

Record of Changes

Page Rev Description EC No. Checked Approved Date

A Released Manual.

Title page B Changed to Siemens sans font. 00696 JY WT 5/16/01

all C Updated to new format

all D Updated for Corey

00646 WT EPD 2/27/01

RH JC 8/17/11

96A0245D ii

Advanced Control Equipment ACETM Table of Contents

Table of Contents

Record of Changes ........................................................................................ ii

Table of Contents ......................................................................................... iii

Warranties .................................................................................................... iv

1. Safety ....................................................................................................... 1

Safety Symbols ..................................................................................... 1

Qualified Personnel .............................................................................. 2

Intended Use ........................................................................................ 2

Installation ............................................................................................ 3

Operation .............................................................................................. 3

Maintenance and Repair ....................................................................... 4

2. Description ............................................................................................... 6

ACE™ Power Supply Circuit Board ................................................... 7

ACE™ Input / Output Circuit Board ................................................... 7

ACE™ Processor Circuit Board .......................................................... 8

ACE™ Lamps Out Circuit Board ........................................................ 8

ACE™ Front Panel Display Circuit Board .......................................... 8

3. Theory of Operation ............................................................................... 10

ACE™ Communication ..................................................................... 10

ACE™ Input / Output ........................................................................ 11

ACE™ Failsafe Functionality ............................................................ 11

4. Installation Instructions .......................................................................... 12

ACE™ Mounting Location ................................................................ 12

ACE™ Mounting Orientation ............................................................ 12

ACE™ Mounting Instructions ........................................................... 13

ACE™ Cable Entry and Wiring ......................................................... 16

ACE™ Wiring ................................................................................... 17

5. ACE™ Troubleshooting ........................................................................ 19

6. Parts ........................................................................................................ 21

Introduction ........................................................................................ 21

Using the Illustrated Parts List ........................................................... 21

ACE™ Part Numbering System ......................................................... 22

Spare Parts .......................................................................................... 24

Issued 5/01

96A0245D

Advanced Control Equipment ACETM Warranties

Products of Siemens Airfield Solutions manufacture are guaranteed against

Warranties

Disclaimers

mechanical, electrical, and physical defects (excluding lamps) for a period of one year from the date of installation or a maximum of two years from the date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.

Siemens Airfield Solutions will correct by repair or replacement, at its option, equipment or parts which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives Siemens Airfield Solutions written notice of such defects after delivery of the goods to Buyer.

Siemens Airfield Solutions reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. Siemens Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim.

Siemens Airfield Solutions’s obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be furnished.

Siemens Airfield Solutions’s liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by Siemens Airfield Solutions, warranty is limited to that extended by the original manufacturer.

This is Siemens Airfield Solutions’s sole guarantee and warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All such warranties being expressly disclaimed.

This manual could contain technical inaccuracies or typographical errors. Siemens Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of Siemens Airfield Solutions to notify any person of such revision or change.

Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and Siemens Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any third party’s patents or rights. The information given does not release the buyer from making their own experiments and tests.

96A0245D iv

Advanced Control Equipment ACETM Safety

Advanced Control Equipment ACE

1. Safety

Safety Symbols

This section contains general safety instructions for using your Siemens Airfield Solutions equipment. Task- and equipment-specific warnings are included in other sections of this manual where appropriate. Note all warnings and follow all instructions carefully. Failure to do so may result in personal injury, death, or property damage.

To use this equipment safely,

 refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of

Airport Visual Aids Facilities, for instructions on safety precautions.

 observe all safety regulations. To avoid injuries, always remove power

prior to making any wire connections and touching any parts. Refer to FAA Advisory Circular AC 150/5340-26.

 read and become familiar with the general safety instructions provided

in this section of the manual before installing, operating, maintainin g, or repairing this equipment.

 read and carefully follow the instructions given throughout this manual

for performing specific tasks and working with specific equipment.

 store this manual within easy reach of personnel installing, operating,

maintaining, or repairing this equipment.

 follow all applicable safety procedures required by your company,

industry standards, and government or other regulatory agencies.

 obtain and read Material Safety Data Sheets (MSDS) for all materials

used.

Become familiar with the safety symbols presented in this section. These symbols will alert you to safety hazards and conditions that may result in personal injury, death, or property and equipment damage.

WARNING: Failure to observe this warning may result in personal injury, death, or equipment damage.

WARNING: Risk of electrical shock. Failure to observe this warning may result in personal injury, death, or equipment damage.

96A0245D Page 1

Advanced Control Equipment ACETM Safety

Safety Symbols (contd.)

Qualified Personnel

Intended Use

The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair. Qualified personnel are physically capable of performing the required tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain, and repair the equipment. It is the responsibility of the company operating this equipment to see that its personnel meet these requirements.

Siemens Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard, unintended applications of its equipment. This equipment is designed and intended only for the purpose described in this manual. Uses not described in this manual are considered unintended uses and may result in serious personal injury, death, or property damage. Unintended uses may result from taking the following actions:

 making changes to equipment that have not been recommended or

 failing to make sure that auxiliary equipment complies with approval

 using materials or auxiliary equipment that are inappropriate or

 allowing unqualified personnel to perform any task

WARNING: Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or equipment damage.

WARNING: Wear safety goggles. Failure to observe may result in serious injury.

CAUTION: Failure to observe may result in equipment damage.

WARNING: Use of this equipment in ways other than described in this manual may result in personal injury, death, or property and equipment damage. Use this equipment only as described in this manual.

described in this manual or using parts that are not genuine Siemens Airfield Solutions replacement parts

agency requirements, local codes, and all applicable safety standards

incompatible with your Siemens Airfield Solutions equipment

96A0245D Page 2

Advanced Control Equipment ACETM Safety

Installation

Operation

Read the installation section of all system component manuals before installing your equipment. A thorough understanding of system components and their requirements will help you install the system safely and efficiently.

WARNING: Failure to follow these safety procedures can result in personal injury or death.

 Allow only qualified personnel to install Siemens Airfield Solutions

and auxiliary equipment. Use only approved equipment. Using unapproved equipment in an approved system may void agency approvals.

 Make sure all equipment is rated and approved for the environment in

which you are using it.

 Follow all instructions for installing components and accessories.  Install all electrical connections to local code.  Use only electrical wire of sufficient gauge and insulation to handle the

rated current demand. All wiring must meet local codes.

 Route electrical wiring along a protected path. Make sure they will not

be damaged by moving equipment.

 Protect components from damage, wear, and harsh environment

conditions.

 Allow ample room for maintenance, panel accessibility, and cover

removal.

 Protect equipment with safety devices as specified by applicable safety

regulations.

 If safety devices must be removed for installation, install them

immediately after the work is completed and check them for proper functioning.

Only qualified personnel, physically capable of operating the equipment and with no impairments in their judgment or reaction times, should operate this equipment.

Read all system component manuals before operating this equipment. A thorough understanding of system components and their operation will help you operate the system safely and efficiently.

96A0245D Page 3

Advanced Control Equipment ACETM Safety

Operation (contd.)

Maintenance and Repair

 Before starting this equipment, check all safety interlocks, fire-

detection systems, and protective devices such as panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not working properly. Do not deactivate or bypass automatic safety interlocks or locked-out electrical disconnects or pneumatic valves.

 Never operate equipment with a known malfunction.  Do not attempt to operate or service electrical equipment if standing

water is present.

 Use this equipment only in the environments for which it is rated. Do

not operate this equipment in humid, flammable, or explosive environments unless it has been rated for safe operation in these environments.

 Never touch exposed electrical connections on equipment while the

power is ON.

Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. Only persons who are properly trained and familiar with Siemens Airfield Solutions equipment are permitted to service this equipment.

 Always use safety devices when working on this equipment.  Follow the recommended maintenance procedures in your equipment

manuals.

 Do not service or adjust any equipment unless another person trained in

first aid and CPR is present.

 Connect all disconnected equipment ground cables and wires after

servicing equipment. Ground all conductive equipment.

 Use only approved Siemens Airfield Solutions replacement parts.

Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards.

96A0245D Page 4

Advanced Control Equipment ACETM Safety

Maintenance and Repair

(contd.)

 Check interlock systems periodically to ensure their effectiveness.  Do not attempt to service electrical equipment if standing water is

present. Do not service electrical equipment in a high-humidity environment.

 Use tools with insulated handles when working with electrical

equipment.

 When replacing or servicing the ACE

, turn the main circuit off until the operation is complete and personnel are no longer handling equipment.

96A0245D Page 5

+ 19 hidden pages

ADB ACE Series Manual

Specifications and Main Features

Frequently Asked Questions

User Manual