Adams Rite EX80-L313, EX80-L335, EX80-L628, EX80-M313, EX80-M335 Installation Instructions

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EX80 Dummy Pushbar
EX80 Dummy Pushbar
Mounting Hardware Kit
Mounting End Cap Kit
Strain Relief Kit
Inactive Blocking Bracket Kit
Recommended Installation Tools
Safety glasses Measuring tape Level Pencil Power drill Drill bits: 5/32”, 3/8” Center punch Phillips screw driver
Active Push Bar
Filler Plate
Back Bar
with monitoring switches
Preparation Guide and Installation Instructions
IMPORTANT NOTE 1: All work must be performed to applicable building, regulatory and life­safety codes. Please consult local Authority Having Jurisdiction (AHJ) for more information.
IMPORTANT NOTE 2: The Americans with Disabilities Act (ADA) guidelines specify door hardware be installed 34”minimum and 48” maximum above the finished floor
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Sizing the Device
Standard Door Widths and Mounting Hole Spacing
Device Length
Regular (R)
Midlength (M)
Long (L)
Standard Door
Width
No Cut Required
36”
42”
48”
Minimum Door
Width Device Can
Support
30”
30”
42”
NOTE: All EX Series Devices are sized at the factory for 5/8” frame stop in narrow stile aluminum
applications.
1. DETERMINE cut off dimension “B” Back Bar extrusion length by subtracting 3-7/8” from door
opening width.
2. MARK cut off line “B” on Filler Plate and Back Bar.
3. REMOVE Filler Plate from Back Bar and CUT along lines on both pieces. REPLACE Filler Plate into
Back Bar.
IMPORTANT NOTE: Do not cut Active Push Bar
B
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Measuring the Backset
NOTE: Backset is always measured at the door centerline, and not edge.
The backset required by this Dummy Pushbar is 1-3/64
Radius
Cylinder
Bevel
Flat
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Preparing the Inside of the Door (LHR Shown)
1. DETERMINE and MARK the applicable bar height centerline (horizontal line) of the exit device on the
interior of the door.
2. DETERMINE and MARK the 1-3/64” required backset.
3. DETERMINE and MARK the location of the latch end mounting holes by using the bar height
centerline of the exit device and the backset centerline (vertical line) of the door.
4. DETERMINE and MARK the hinge side preparation using dimension “A” as shown in the “Standard
Door Widths and Mounting Hole Spacing” chart below.
5. IF standard door widths, as shown in the chart below, are not being used,
THEN CUT to proper length using Sizing the Device section on page 2.
6. MARK, CENTER PUNCH, DRILL all holes.
Standard Door Widths and Mounting Hole Spacing
Device Length
Regular (R)
Midlength (M)
Long (L)
Standard Door
Opening Width
36”
42”
48”
Dimension “A”
33–3/8”
39–3/8”
45–3/8”
Bar Height
Centerline
Backset 1-3/64”
Drill 5/32”dia pilot holes
for flat head self-tapping
screws, 2 places
Drill 5/32”dia pilot
holes for pan head self-tapping screws,
Drill 3/8” dia hole
for monitoring switch wires
NOTE:
The backset required by this Dummy Pushbar is 1-3/64
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