ACV Prestige Solo 24, Prestige Solo 32, Prestige Excellence 24, Prestige Excellence 32 Installation, Operating and Servicing Instructions

Prestige Excellence 24

- 32

/ MK2

Solo 24

- 32

/ MK2

MCBA-5

Installation, Operating and

Servicing Instructions

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

664Y4000

EN • 1

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

INDEX

Warning

3

Who should read these instructions

3

Symbols

3

Recommendations

3

Applicable standards

3

Warnings

3

introduction

4

Description of the specifications

4

Frost protection

4

 

 

users guide

6

Directions for use

6

Settings the parameters

6

 

 

Technical characteristics

7

Natural gas model

7

Propane gas model

8

Domestic hot water features

8

Gas categories

9

Diagrams of the pressure drops

10

 

 

Electrical connection

11

Wiring diagram

11

 

 

installation instructions

12

Dimensions

12

Boiler room

12

Wall mounting of the boiler

12

Distances of hydraulic connections

13

 

 

installation

14

Connection to the chimney

14

Domestic hot water connection : Prestige Excellence

15

Domestic hot water connection : Prestige Solo

16

Heating connections

17

Connection to the gas

17

Installation of simple heating circuit controlled by room thermostat ACV 15

18

Installation of simple heating circuit controlled by Room Unit

19

Installation of two heating circuits controlled by room thermostat ACV 15 and AM3-11 module

20

Installation of two heating circuits controlled by Room Unit and ZMC-1 module

22

Installation of a Prestige excellence or Prestige Solo + a DHW tank without hot water priority

24

 

 

Commissioning and maintenance

26

Commissioning the system

26

Inspection and maintenance

26

Temperature sensor resistance tables

26

Disassembling the burner

27

Disassembling and checking the electrode

27

Disassembling the heat exchanger

27

Cleaning the heat exchanger

27

 

 

mcba parameters for the specialist

28

Standby Mode

28

Settings the MCBA parameters

29

Request for information on the installation

30

Entering the code

31

MCBA parameters with code restricted access

32

Communication Mode

37

Error Mode

37

 

 

MCBA Bloking and error codes

38

Safety stop + resolution of the fault

38

 

 

SPARE PARTS

See at the end of this manual

664Y4000

EN • 2

WHO SHOULD READ THESE INSTRUCTIONS These instructions should be read by:

-the specifying engineer

-the installer

-the user

-the service engineer

Symbols

The following symbols are used in this manual:

Essential instruction for the correct operation of the installation.

Essential instruction for the safety of persons and the environment.

Danger of electrocution.

Danger of burns

WARNINGS

The burners are preset in our factory for use with natural gas [equivalent to G20].

An ajustement of the CO2 is not allowed in Belgium I 2E(s) B.

Specific regulation applicable in Belgium:

The CO2 level, the air and gas flows and the gas / air ratio are factory set . Any field adjustments of those settings is not allowed in Belgium.

It is important to switch the boiler off before carrying out any work.

There are no user accessible parts inside the boiler casing.

APPLICABLE STANDARDS

The appliances carry the CE mark in accordance with the standards in force in the various countries (European Directives 92/42/EC “Efficiency”, 90/396/EC “Gas appliances”). They also carry the “HR-TOP” label (Gas condensation boilers).

RECOMMENDATIONS

Please, read carefully this manual before installing and commissioning the boiler.

It is prohibited to carry out any modifications to the inside of the appliance without the manufacturer’s prior and written agreement.

The product must be installed and serviced by trained engineers, in compliance with current standards.

Any failure to follow instructions relating to tests and test procedures may result in personal injury or risks of pollution.

To guarantee safe and correct operation of the appliance, it is important to have it serviced and maintained every year by an approved installer or maintenance company.

In case of anomaly, please call your service engineer.

Despite the strict quality standards imposed by ACV during the manufacture, inspection and transport of its appliances, you might notice some errors. Please report immediately any fault to your approved installer. Remember to note the fault code displayed on the screen.

The parts may only be replaced by genuine factory parts. You will find a list of the spare parts and their reference number ACV to the end of this document.

warnings

IF YOU SMELL GAS:

-Immediately shut off the gas intake

-Open windows for fresh air flowing

-Do not use any electrical appliances and do not actuate any switches

-Immediately notify your gas supplier and/or your installer

This documentation is part of the information delivered with the appliance and must be given to the user and stored in a safe place!

An approved installer must carry out the assembly, commissioning, maintenance and repair of the system, in accordance with current standards in force.

ACV shall not accept any responsibility for damage caused by noncompliant location of the system or by use of the parts or connections not approved by ACV for this application.

The manufacturer reserves the right to change the technical characteristics and specification of its products without notice.

The availability of some versions and their accessories is market dependant.

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

664Y4000

EN • 3

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

introduction

Description of the technical specifications

The Prestige is a wall-hung condensing boiler meeting the requirements of current “HR-Top” standards in Belgium. The boiler is certified compliant with “EC” standards as a connected appliance: C13(x) - C33(x) - C33s - C43(x) - C53 - C83(x), but it can also be connected as an open appliance in category B23 or as an appliance of category B23P, which can operate with a positive pressure.

Lining

The boiler is protected by a steel lining that first of all undergoes a degreasing and phosphation process before being lacquered and heated at 220°C. The inside of this lining is coated with a layer of thermal and acoustic insulation, reducing losses to a minimum.

Heat exchanger

The core of the Prestige features a new stainless steel heat exchanger. This piece of technology represents the fruit of exhaustive research and intensive laboratory testing. It reflects ACV’s eighty years of experience in using stainless steel for heating and hot water functions. The particular geometry of the exchanger pipes is calculated to obtain a very large Reynolds number throughout its cycles.

The Prestige achieves an exceptional output that remains stable throughout the boiler’s life, given that it causes no oxidation on the exchanger, which is manufactured entirely from quality steel.

Burner

ACV uses its BG 2000-M burner for the Prestige: this is an air/gas premix burner providing safe and silent operation while limiting emissions (NOx and CO) to an incredibly low level. Although the ACV BG 2000-M boiler is very modern, it uses proven technology and is manufactured from standard spare parts that are easily available on the market.

Temperature regulation

The basic version of the Prestige is fitted with a microprocessor controlled regulator (MCBA) which takes over both the safety functions (ignition, monitoring the flame, limiting the temperature, etc.) and control of the boiler temperature. This MCBA also includes a weather-dependent regulator. All you need to do is connect the outdoor temperature sensor available as an option to the device. However, this regulator can also operate with a standard on/off room thermostat In addition, with the combination of a weather-dependent regulator and a room thermostat, you can control the temperatures based on the weather with compensation for the indoor temperature.

There are four user adjustable parameters. By entering a special maintenance code, qualified installers can access several other parameters to adapt the boiler to special requirements. In principle, these parameters are factory set for all normal applications.

Production of hot water

• Prestige Solo: is custom-designed to operate for heating only or in combination with the whole range of ACV water tanks. The SmartLine range is the number one choice for domestic applications. To simplify the installation of such a combination, ACV has designed a specific hot water connection kit, easy to be incorporated inside the casing.

• Prestige Excellence: combines all the advantages of ACV’s Tank-in-Tank systems with the comfort and space saving of a wall-mounted boiler: in a 63 cm wide casing, it includes a 62-litre stainless steel Tank-in-Tank. The Prestige 32 Excellence supplies 258 litres of water at a temperature of 40°C in 10 minutes: In addition to their exceptional hot water supply capability, the Prestige Excellence tank-in-tanks feature:

-A solution for scale deposits: thanks to the specially designed corrugations, the hot water tank expands and contracts during the heating cycle, preventing the formation of scale.

-A guarantee against the risk of Legionnellae Disease and bacteria: the hot water tank is fully immersed in the primary circuit and the hot water is constantly kept at a temperature above 60°C.

-Exceptional resistance against corrosion and aggression: provided by the stainless steel.

FROST PROTECTION

The boiler is equipped with an integrated frost protection: as soon as the NTC1 flow temperature drops below 7°C, the system activates the central heating pump. As soon as the NTC1 flow temperature drops below 3°C, the system automatically ignites the burner until the temperature rises above 10°C. The pump continues to run for about 10 minutes.

If an outdoor temperature sensor is connected to the system, the pump is activated as soon as the outside temperature drops below the specified threshold.

To provide efficient protection for the whole system against frost, all the valves on the radiators and the convectors should be completely open.

664Y4000

EN • 4

 

 

introduction

ENGLISH

 

Prestige Solo

 

Chimney connection

 

 

[concentric tubes Ø 80/125 mm]

 

 

 

 

 

Burner, premix and modulating

 

 

FRANCAIS

 

 

Pump, central heating

Heat exchanger, stainless steel

 

 

 

 

Electrical panel

 

 

 

 

 

[The control boxes on

 

 

 

the rear are optional]

 

Flue tube

 

 

NEDERLANDS

 

 

Control panel

 

 

 

 

Prestige excellence

 

 

 

 

Burner, premix

español

 

 

and modulating

Flue tube

 

 

[concentric tubes Ø 80/125 mm]

 

 

 

 

Manual air vent

 

 

 

Loading pump with

 

Water heater 62 litres

 

integrated air vent

 

 

 

 

 

Heat exchanger,

ITALIANO

Pump, central heating

 

stainless steel

 

 

 

 

Hot water storage

Electrical panel

 

tank, stainless steel

[The control boxes on

 

 

the rear are optional]

 

 

 

 

 

Expansion vessel

 

 

 

[depend of countries]

 

Control panel

 

Bracket for expansion vessel

deutsch

 

 

 

664Y4000

EN • 5

 

 

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

Users guide

DIRECTIONS FOR USE

Your system must be checked once a year by an approved installer or maintenance company.

Starting the burner

During operation, the burner starts automatically as soon as the boiler temperature drops under the required set point and it stops as soon as the boiler reaches that temperature.

Control panel

Start/Stop

Pressure

switch

gauge

Heating system

The central heating circuit must be pressurized (see in the chapter “Installation” how to define the system pressure).

The pressure indicator is located on the right-hand side of the display.

If your system needs to be refilled more than twice a year, please contact your installer.

The CH pressure must be a minimum of 1 bar and must be checked by the end user on a regular basis. If the pressure drops under 0.5 bar, the integrated water pressure switch blocks the appliance until the pressure in the system returns to a level above 0.8 bar. The connection for a fill valve is provided underneath the appliance. The installer can also fit the system with a separate valve. Make sure that the appliance is powered off when filling the system. TTo do this, toggle the Start/Stop switch located on the left of the screen to Off. (see the Control panel).

For more information, please ask your installer when the system is delivered.

A safety valve is provided at the underneath of the appliance. If the system pressure exceeds 3 bars, this valve opens and drains the water from the system. In this case, please contact your installer.

SETTING THE PARAMETERS

Also see the user label located inside the valve on the control panel:

Setting the domestic hot water temperature

(Hot water temperature)

-Press Mode: The screen displays PARA.

-Press Step: the first character is 1 and the last two characters give the current hot water temperature setting.

-To change this temperature, press + or - until the last two digits show the desired temperature value.

-Press Store to save the new temperature setting.

-Press Mode twice to return to Pilot mode (normal operating mode).

Enabling or disabling the hot water heating mode

(hot water)

-Press Mode: The screen displays PARA.

-Press Step twice: the first character is 2 and the last two characters give the current setting:

00 = disabled; 01 = enabled.

-To change this parameter, press + or - until the screen displays the desired value:

00 = disabled; 01 = enabled.

-Press Store to save.

-Press Mode twice to return to Pilot mode (normal operating mode).

Enabling or disabling Central Heating mode:

(heating)

-Press Mode: The screen displays PARA.

-Press Step three times: the first character is 3 and the last two characters give the current setting:

00 = disabled; 01 = enabled.

-To change this parameter, press + or - until the screen displays the desired value:

00 = disabled; 01 = enabled.

-Press Store to save.

-Press Mode twice to return to Pilot mode (normal operating mode).

Setting the central heating temperature:

(maximum temperature for the heating circuit)

-Press Mode: The screen displays PARA.

-Press Step four times: the first character is 4 and the last two characters give the current central heating temperature setting.

-To change this temperature, press + or - until the last two digits show the desired temperature value.

-Press Store to save the new temperature setting.

-Press Mode twice to return to Pilot mode (normal operating mode).

Fault:

The temperature setting for the appliance and the safety functions for its various parts are continuously monitored by a regulator controlled by a microprocessor (the MCBA). In the event of a fault, this MCBA disables the appliance and displays an error code: the screen flashes displaying E as the first character, followed by the error code.

To reset the appliance:

-Press "Reset" on the screen.

-Contact your installer of the fault happens again.

664Y4000

EN • 6

technical characteristics

NAtURAL GAS MODEL

 

 

Solo

Excellence

 

 

 

Central heating

 

24

32

24

32

 

 

 

 

 

 

Max. Input 80/60°C

kW

24

32

24

32

 

 

 

 

 

 

Min. Input 80/60°C

kW

5,9

5,9

5,9

5,9

 

 

 

 

 

 

Max. output 80/60°C

kW

23,4

31

23,4

31

 

 

 

 

 

 

Min. output 80/60°C

kW

5,8

5,8

5,8

5,8

 

 

 

 

 

 

Efficiency 30% load [EN677]

%

109

109

109

109

 

 

 

 

 

 

Flue gases

 

 

 

 

 

 

 

 

 

 

 

CO emissions max. / min. Input

mg/kWh

45 / 20

52 / 20

45 / 20

52 / 20

 

 

 

 

 

 

NOx emissions [EN483]

mg/kWh

66

66

66

66

 

 

 

 

 

 

NOx classification [EN483]

 

5

5

5

5

 

 

 

 

 

 

Flue gas temperature — max. Input 80/60°C

°C

70

76

70

76

 

 

 

 

 

 

Flue gas temperature — max. Input 50/30°C

°C

37

39

37

39

 

 

 

 

 

 

Mass flow rate of combustion products

kg/h

38

52

38

52

 

 

 

 

 

 

Flue gas pipe - Max. pressure drop

Pa

130

130

130

130

 

 

 

 

 

 

Concentric flue gas channel maximum length Ø 80 / 125 mm

m

20

20

20

20

 

 

 

 

 

 

Gas

 

 

 

 

 

 

 

 

 

 

 

Natural gas pressure

mbar

20/25

20/25

20/25

20/25

 

 

 

 

 

 

G20 gas flow rate

m3/h

2,5

3,4

2,5

3,4

G25 gas flow rate

m3/h

3,0

3,9

3,0

3,9

CO2 max. Input G20/25 (with front panel closed)

% CO2

9,3

9,3

9,3

9,3

 

 

 

 

 

 

CO2 max. Input G20/25 (with front panel open)

% CO2

9,0

9,0

9,0

9,0

 

 

 

 

 

 

CO2 min. Input G20/25 (with front panel closed)

% CO2

9,2

9,2

9,2

9,2

 

 

 

 

 

 

Hydraulic parameters

 

 

 

 

 

 

 

 

 

 

 

Max. operating temperature

°C

90

90

90

90

 

 

 

 

 

 

Boiler water capacity

L

8

8

16

16

 

 

 

 

 

 

Domestic hot water circuit capacity

L

54

54

 

 

 

 

 

 

Maximum operating pressure central heating

bar

3

3

3

3

 

 

 

 

 

 

Heat exchanger pressure drop [∆T = 20°C]

mbar

131

210

131

210

 

 

 

 

 

 

Capacity of the expansion vessel (depend of countries)

L

12

12

 

 

 

 

 

 

Electrical connection

 

 

 

 

 

 

 

 

 

 

 

Class

IP

30

30

30

30

 

 

 

 

 

 

Supply voltage

V/Hz

230 / 50

230 / 50

230 / 50

230 / 50

 

 

 

 

 

 

Maximum absorbed electrical power

A

0,8

0,8

1,2

1,2

 

 

 

 

 

 

Weight empty

kg

48

48

92

92

 

 

 

 

 

 

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

664Y4000

EN • 7

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

technical characteristics

PROPANE MODEL

 

 

Solo P

Excellence P

 

 

 

Central heating

 

24

32

24

32

 

 

 

 

 

 

Max. Input 80/60°C

kW

24

30,5

24

30,5

 

 

 

 

 

 

Min. Input 80/60°C

kW

5,9

5,9

5,9

5,9

 

 

 

 

 

 

Max. output 80/60°C

kW

23,4

29,6

23,4

29,6

 

 

 

 

 

 

Min. output 80/60°C

kW

5,8

5,8

5,8

5,8

 

 

 

 

 

 

Efficiency 30% load [EN677]

%

109

109

109

109

 

 

 

 

 

 

Flue gases

 

 

 

 

 

 

 

 

 

 

 

Flue gas pipe - Max. pressure drop

Pa

130

130

130

130

 

 

 

 

 

 

Concentric flue gas channel maximum length Ø 80 / 125 mm

m

20

20

20

20

 

 

 

 

 

 

Gas

 

 

 

 

 

 

 

 

 

 

 

Propane gas pressure

mbar

30 / 37 / 50

30 / 37 / 50

30 / 37 / 50

30 / 37 / 50

 

 

 

 

 

 

G31 gas flow rate

m3/h

0,98

1,3

0,98

1,3

CO2 max. Input G31 (with front panel closed)

% CO2

11

11

11

11

 

 

 

 

 

 

CO2 max. Input G31 (with front panel open)

% CO2

10,7

10,7

10,7

10,7

 

 

 

 

 

 

CO2 max. Input G31 (with front panel closed)

% CO2

10,9

10,9

10,9

10,9

 

 

 

 

 

 

Hydraulic parameters

 

 

 

 

 

 

 

 

 

 

 

Max. operating temperature

°C

90

90

90

90

 

 

 

 

 

 

Boiler water capacity

L

8

8

16

16

 

 

 

 

 

 

Domestic hot water circuit capacity

L

54

54

 

 

 

 

 

 

Maximum operating pressure central heating

bar

3

3

3

3

 

 

 

 

 

 

Heat exchanger pressure drop [∆T = 20°C]

mbar

131

210

131

210

 

 

 

 

 

 

Capacity of the expansion vessel (depend of countries)

L

12

12

 

 

 

 

 

 

Electrical connection

 

 

 

 

 

 

 

 

 

 

 

Class

IP

30

30

30

30

 

 

 

 

 

 

Supply voltage

V/Hz

230 / 50

230 / 50

230 / 50

230 / 50

 

 

 

 

 

 

Maximum absorbed electrical power

A

0,8

0,8

1,2

1,2

 

 

 

 

 

 

Weight empty

kg

48

48

92

92

 

 

 

 

 

 

DOMESTIC HOT WATER FEATURES

Operating conditions at 80°C

 

Excellence 24

Excellence 32

 

 

 

 

Peak flow at 40°C [∆T = 30°C]

L/10’

175

224

 

 

 

 

Peak flow at 40°C [∆T = 30°C]

L/60’

733

835

 

 

 

 

Constant flow at 40°C [∆T = 30°C]

L/h

653

745

 

 

 

 

Peak flow atv 60°C [∆T = 50°C]

L/10’

102

103

 

 

 

 

Peak flow at 60°C [∆T = 50°C]

L/60’

352

353

 

 

 

 

Constant flow at 60°C [∆T = 50°C]

L/h

316

320

 

 

 

 

Pre-heat time

minutes

27

25

 

 

 

 

664Y4000

EN • 8

technical characteristics

 

 

 

 

gas categories

 

 

 

 

 

 

I2E(S)B

II2H3B/P

II2H3P

II2E3B/P

II2Er3P

II2L3B/P

II2L3P

I3P

 

 

 

 

 

 

 

 

 

 

 

G20

20 mbar

20 mbar

20 mbar

20 mbar

20 mbar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G25

25 mbar

 

 

 

25 mbar

25 mbar

25 mbar

 

 

 

 

 

 

 

 

 

 

 

 

G30

 

30 - 50 mbar

 

30 - 50 mbar

 

30 - 50 mbar

 

 

 

 

 

 

 

 

 

 

 

 

 

G31

 

30 - 50 mbar

37 - 50 mbar

30 - 50 mbar

37 - 50 mbar

30 - 50 mbar

37 - 50 mbar

37 mbar

 

 

 

 

 

 

 

 

 

 

BE

Belgium

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CH

Switzerland

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CZ

Czech republic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DE

Germany

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DK

Denmark

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EE

Estonia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ES

Spain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FR

France

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GB

Great Britain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GR

Greece

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IE

Ireland

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IT

Italy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LU

Luxembourg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LT

Lithuania

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NL

Netherlands

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PL

Poland

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PT

Portugal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SI

Slovenia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SK

Slovakia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SE

Sweden

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

664Y4000

EN • 9

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

technical characteristics

Diagrams of pressure drop on the heating side

A = Pressure drop of the boiler

B = Pressure available (for the heating circuit) circulator on 1

C = Pressure available (for the heating circuit) circulator on 2

D = Pressure available (for the heating circuit) circulator on 3

 

7

 

 

 

 

6

 

 

A

 

5

(mH2O)

 

D

 

 

 

 

4

 

Pressure

C

 

3

 

 

B

 

2

 

 

 

 

 

1

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

Flow (litres / hour)

Diagrams of pressure drop on the domestic hot water side for the Prestige Excellence

 

1,8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1,6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(bar)

1,4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1,2

 

 

 

 

 

 

 

drop

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure

0,8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0,6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0,4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0,2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

0

5

10

15

20

25

30

Volume of domestic hot water (litres / minute)

664Y4000

EN • 10

ACV Prestige Solo 24, Prestige Solo  32, Prestige  Excellence 24, Prestige  Excellence 32 Installation, Operating and Servicing Instructions

664Y4000

11 • EN

wiring diagram : Prestige 24-32 / Solo – Excellence

 

 

 

 

 

B. Blue

1.

230V connection cord

12.

NTC2 return sensor

 

 

 

 

 

Bk. Black

2.

Start/Stop switch

13.

NTC3 domestic hot

 

 

 

 

 

Br. Brown

3.

Water tank charging pump socket

14.

NTC5 flue gas temperature

 

 

 

 

 

G. Grey

4.

Heating pump

15.

Room thermostat (optional)

1

 

 

Br

 

Or. Orange

5.

Burner

16.

NTC4 outdoor temperature

 

 

 

 

R. Red

6.

Gas valve

17.

NTC6 sensor for the circuit (optional)

 

 

B

 

 

 

 

 

 

 

 

 

 

V. Violet

7.

230Volt - 24Volt transformer

18.

Shell B (optional)

 

 

 

Y/Gr

 

 

 

 

 

W. White

8.

MCBA

19.

Shell A (optional)

230V

 

 

 

 

Y/Gr. Yellow/Green

9.

Screen

20.

Zero volt of 24V circuit.

 

 

 

 

 

 

10.

Water pressure switch

21.

Connection pumps (if two circuit)

 

 

 

 

 

 

11.

NTC1 flow sensor

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

10

G

 

 

 

 

 

 

 

 

 

Br

 

 

 

Br

 

 

 

Or

 

 

Or

 

 

 

 

 

 

 

 

 

 

 

 

X1.1

 

X2.6

 

 

G

 

X11.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

B

 

 

 

B

 

8

 

V

 

 

 

V

1

 

 

 

 

 

 

 

 

 

 

X1.2

X2.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

t

15

 

 

 

 

 

 

 

 

X12.3

 

 

 

X2.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

G

2

 

 

 

 

 

 

 

 

 

 

X1.6

Type 3

X2.10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

4

B

V

 

V

X1.4

 

X3.1

R

 

 

R

 

B

12

 

 

 

 

 

 

 

 

 

X12.2

 

 

 

 

 

 

 

B

11

 

13

 

 

 

B

 

 

 

W

 

 

W

X1.5

X10

X3.2

Br

12

Br

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

Or

 

 

B

 

Or

3

 

 

 

 

 

 

 

 

 

 

 

B

X1.3

 

X3.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

X12.1

 

 

 

 

Bk

 

 

 

 

B

4

 

 

 

 

 

 

 

 

 

21

 

 

X3.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

Bk

X2.1

 

X3.5

B

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

5

 

 

 

 

 

R

 

 

 

R

14

R

B

 

Bk

6

 

 

 

 

 

5

 

 

 

X2.2

 

X4.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

Bk

X2.3

 

X4.3

Br

 

 

 

 

Br

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

1

2

3

4

5

 

 

 

W

 

 

 

B

 

 

 

 

 

8

 

 

 

 

 

 

2

 

 

 

X2.4

 

X4.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Br

X2.11

 

X2.5

R

 

 

 

 

R

9

20

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

Bk

 

 

 

 

Bk

10

18

 

 

 

 

 

 

 

 

 

 

X2.12

X7

X5.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X5.2

Br

 

 

 

 

Br

11

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

connection electrical

deutsch

ITALIANO

español

NEDERLANDS

FRANCAIS

ENGLISH

 

 

 

 

 

 

INSTALLATION INSTRUCTIONS

ENGLISH

Dimensions

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

D

 

F

 

 

 

Solo

Excellence

 

 

 

 

A mm

970

1030

 

 

 

 

B mm

502

632

 

 

 

FRANCAIS

C mm

107

110

C

 

 

 

 

 

D mm

80

80

 

 

 

E mm

125

125

 

A

G

 

 

 

 

 

F mm

300

300

 

 

 

G mm

930

1000

 

 

 

H mm

396

535

 

 

 

 

 

 

 

 

 

 

NEDERLANDS

 

 

 

 

 

B

H

Boiler room

 

 

Accessibility

 

-

Make sure that all air vents are unobstructed any times.

The appliance must be positioned in such a way to be

-

Do not store any flammable products in the boiler room.

accessible any time. In addition, the following distances

-

Do not store any corrosive products, paint, solvents, salts,

are required around the appliance.

 

 

 

chlorine products and other detergent products near the

 

 

 

 

appliance.

 

 

 

 

 

 

-

If you smell gas, do not switch on any lights, turn off the

 

 

español

 

gas tap at the meter, ventilate the rooms and contact your

 

 

 

installer.

 

 

 

 

 

 

 

 

 

 

Min. 25 mm

Min. 25 mm

wall mounting of the boiler

 

M300mmin.

 

 

 

 

 

 

 

ITALIANO

 

53,2 mm

 

 

 

 

 

 

48,4 mm

 

 

 

 

 

 

101,6 mm

 

 

 

 

 

 

 

101,6 mm

 

 

 

 

 

 

48,4 mm

 

 

 

 

 

 

 

53,2 mm

 

 

 

prestige

deutsch

- The boiler must be mounted on a non-flammable wall.

Min.220mm

- Drill two 10 mm diameter holes, spaced as indicated on

 

 

 

the above drawing.

 

 

- Secure the wall-mount bracket with the delivered anchor

 

 

screws.

 

 

- Hook the boiler on the bracket.

 

664Y4000

EN • 12

INSTALLATION INSTRUCTIONS

distances of hydraulic connections : Solo

A.Heating circuit supply 1” [F]

B.Heating circuit return 1” [F]

C.Supply to the water heater 1” [F] - With Kit DHW 10800079

D.Return from the water heater 1” [F] - with Kit DHW 10800079

E.Gas connection 3/4” [M]

 

prestige

 

 

A

120

 

 

C

185

C / D / E

49

E

250

 

 

D

315

A / B

59

B

380

 

 

 

502

 

396

450

70 0

169

120

179

A

120

 

C

185

 

E

250

 

D

315

 

B

380

 

 

502

 

distances of hydraulic connections : EXCELLENCE

A.Heating circuit supply 1” [F]

B.Heating circuit return 1” [F]

C.Domestic hot water supply 3/4” [M]

D.Cold water inlet 3/4” [M]

E.Gas connection 3/4” [M]

 

prestige

A

94

E

224

D

345

B

354

C

545

A / B / E

61

C / D

206

 

535

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

664Y4000

EN • 13

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

Installation

CONNECTION TO THE CHIMNEY

-The chimney connections must comply with the applicable standards (in Belgium: NBN D51-003), the local energy supplier’s instructions, the fire regulation and neighbourhood good practices.

-The Prestige has an inbuilt gas/air ratio regulator, which makes it largely independent of the pressure drop in the air intake and flue gas extraction system. However, the maximum pressure drop for this system may not be exceeded, or the pressure will diminish. Nevertheless, the gas/air ratio regulator continuously guarantees optimum combustion with very low emission levels.

- The horizontal flue gas pipes must always be installed with a min. slope of 5 mm per meter, upwards from the boiler side.

-There must be no obstruction or openings for any other appliances within a radius of 0.5 metres around the flue terminal of the Prestige.

-The maximum flue resistance is 130 Pascal. You can use the following table as the basis for calculating this value (please also refer to the specimen calculation presented under the table).

-The C33s configuration enables airtight operation in a pre-existing chimney. The combustion air crosses the space between the tubing and the pre-existing chimney. Make sure to clean the pre-existing chimney thoroughly prior to installation, especially if there is soot or tar residue. Make sure that there is a clearance area for the combustion air at least equivalent to the area that would have been provided by separate concentric ducts or air intake ducts.

Table of flue resistance in Pascal

(1Pascal = 0,01 mbar)

 

Pipe

Air inlet

Air extraction

 

concentric

separate

separate

 

Ø 80/125

Ø 80

Ø 80

 

mm

mm

mm

 

 

 

 

1 m straight pipe

5.0

1.5

2.0

 

 

 

 

Pipe with a monitoring

2.5

1.0

section

 

 

 

 

 

 

 

90° pipe bend

6.0

1.9

3.4

 

 

 

 

45° pipe bend

4.0

1.3

2.3

 

 

 

 

Vertical pipe

20.0

 

 

 

 

Horizontal pipe

15.0

This table is based on the equipment offered by ACV and cannot be applied generally.

Sample calculation:

The diagram below consists of the following parts: pipe with monitoring section + 2 x 90° pipe bends + 2 metres of horizontal pipe + 2 x 45° pipe bends + (2 + 1 + 1) metres of vertical pipe and fall back + discharge.

Therefore, the resistance of this system is as follows:

2.5+ (2 x 6.0) + (2 x 5.0) + (2 x 4.0) + (4 x 5.0) + 20

=72.5 Pa.

This value is less than the maximum authorised resistance, therefore the installation is compliant.

B23 : Connection to an exhaust duct venting the combustion products outside of the installation area, with the combustion air being drawn directly from this area.

B23P : Connection to an exhaust system of the combustion products designed to operate with positive pressure.

C13 : Connection by pipes with horizontal terminal units that simultaneously intake the combustion air and discharge the combustion products outside through openings that are either concentric or close enough together to be subjected to similar wind conditions.

C33 : Connection by pipes with vertical terminal units that simultaneously intake fresh air and discharge the combustion products outside through openings that are either concentric or close enough together to be subjected to similar wind conditions.

C33s : Connection with an individual system of which the exhaust duct for the combustion products is installed in an exhaust pipe that is part of the building. The appliance, the exhaust duct and the terminal units are certified as an assembly that cannot be dissociated.

C43 : Connection by two ducts to a collective duct system serving more than one appliance; this system of collective ducts features two ducts connected to a terminal unit that simultaneously intakes fresh combustion air and discharges the combustion products outside through openings that are either concentric or close enough together to be subjected to similar wind conditions.

C53 : Connection to separate ducts for the supply of combustion air and for venting the combustion products; these ducts may end in zones with different pressure levels.

mm 1000

1000

mm

 

 

 

 

2000 mm

 

 

 

 

 

mm 2000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

prestige

664Y4000

EN • 14

Installation

Options for connection to the chimney

C43

C33

 

B23P

 

C53

C43

 

 

B23

C33s

C13

Domestic HOT WATER CONNECTION prestige Excellence

The Prestige Excellence boiler can be connected directly on the domestic hot water circuit.

Flush out the system before connecting the domestic hot water part.

The installation must be fitted with an approved safety unit with a 6-bar safety valve, a non-return valve and a shut-off valve.

During the heating process, the domestic hot water dilates and the pressure increases. As soon as the pressure exceeds the safety valve setting, the valve opens and discharges a small quantity of water. Using a hot water expansion vessel (2 litres at least) will prevent this phenomenon and reduce water hammer effect.

Drain the tank by opening a hot water tap.

Caution: the presence of air in the circuit usually causes noisy air discharge effects.

The hot water output temperature may reach temperatures in excess of 60°C, which

can cause burns.

We therefore recommend that that you install a thermostatic mixer immediately after installing the appliance.

If stop valves are used in the domestic hot water system, they can cause pressure waves when closed. Use devices designed to reduce water hammer to avoid this phenomenon.

Prestige Excellence

 

 

 

 

prestige

1

2

4

3

7

 

6

 

 

 

 

 

 

 

 

5

1.Cold water supply tap

2.Non-return valve

3.Safety group

4.Pressure reducing valve

5.Hot water expansion vessel

6.Thermostatic mixer

7.Drawoff tap

ENGLISH

español NEDERLANDS FRANCAIS

ITALIANO

deutsch

664Y4000

EN • 15

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