AC&T System ETOS-100XP-S04, ETOS-100XP-E40, ETOS-100XP-E22, ETOS-100XP-S22, ETOS-150XP-E40 User Manual

Industrial Network Server ETOS- XP Series

ETOS-XP SERIES

USER’S GUIDE

AC&T System Co., Ltd.

2017-06

Revision 1.1

-1-

Device Type

User Instruction

Class A Devices

(Commercial Broadcasting

Communication Devices)

This is a device for commercial use (Class A) that is
registered for electromagnetic wave conformity, so sellers/
users must pay attention to this point.

Danger

If improper handling may result in a hazardous situation or possible death or
serious injury.

Precaution

If improper handling may result in a hazardous situation, moderate injury or
minor injury or material damage only.

Dangers

 When working for communication cable, keep a distance of at least 100mm away from the power

supply cable.

 Please pay attention to the rated power supply for each product. In particular, for the

products that receive DC 24V input, be sure to enter DC 24V in consideration of (+) and
(-) polarity. Inputting AC power supply may cause breakdown.

 If power supply of the product is AC, be sure to use the grounded power supply.
 Do not use any products that are damaged or deformed during opening. It may cause breakdown

of the product.

 Do not drop or give a shock to the product. It may cause damage or breakdown of the product.
 Please keep and use the products under the environmental conditions described in this

manual. In particular, it may cause breakdowns in environments where vibration, dust,
corrosive gas or dew may form. Therefore, use in the environment within the specified
dimensions.

 When working on the communication cable, make sure to know the pin layout diagram in this

manual before wiring. For the other party’s devices to where ETOS-XP products and
communication line will be connected, thoroughly examine the contents of the communication
line beforehand before operation.

 Dispose of the products as industrial waste.

The manufacturer shall not be liable for the accidents generated because of

not learning the “Dangers” and “Precautions” properly.

!!! PRECAUTIONS!!!

(Please read it before using)

When using the ETOS-XP series, please read this manual and the relevant manuals introduced in
this manual, and handle devices correctly paying attention to safety.
The precautions described in this manual are only for the ETOS-XP series.

[Instructions for Commercial (Class A) Device]

Safety precautions are classified into "Danger" and "Precaution".

Note that even those items listed in the "Precaution" may lead to serious consequences (dangers)
depending on the situation. Please be sure to observe the safety precautions since all of them
are important contents to keep.

In order to use ETOS-XP products efficiently and safely, please read and understand the following
contents before use.
The contents describe the installation of the product, wiring and operating environment and the
risks and precautions for disposal.

[Normal]

- 2 -

 Use the radio or mobile phone at least 30 cm away from the product. Otherwise, a

breakdown may occur.

Danger

 For control lines or communication cables, do not wire them together with main circuit or

power lines. Wiring must be done 100 mm or more away from them.

 When controlling the ETOS-XP series that is connected to a peripheral device, make sure that

the whole system operates safely at all times. In addition, be sure to read the manual
carefully and check safety before operating the ETOS-XP series. Especially, in the case of
controlling remote ETOS-XP series from an external device, it may not be possible to respond
immediately to troubles of ETOS-XP series due to data communication error. In the case of
data communication error, provide system-level countermeasures between external devices and
ETOS-XP series.

Precaution

 Use the ETOS-XP Series in the environment of the general specifications described in this

manual. Otherwise, electric shock, fire, breakdown, damage to the product or burn may
occur.

 Mount ETOS-XP series correctly when installing them. Failure to properly install the module

may cause breakdown, failure or dropping.

 Be sure to shut off the power supply from the outside before installing or removing the

module (card). Failure to do so may result in electric shock or damage to the product.

 Do not directly touch the conductive parts or electronic components of the module. It may

cause malfunction or breakdown of the device

 If there is a lot of vibration in the installation environment, please do not allow the

vibration to directly affect the product. It may cause electric shock, fire or breakdown.

 Do not allow metallic objects, water or liquid to enter into the product. It may cause

electric shock, fire or breakdown.

 In dusty environments, use the product in an environment where dust has been blocked from

entering the product. It may cause fire or breakdown.

 Install the product in a place with good ventilation.
 Lightning, static electrical, etc. may cause damage to the product due to surge or noise.

If the communication cable is installed and wired outdoors, or installed and wired indoors,
where it is susceptible to surge or noise, SPD (Surge Protect Device) is recommended.

 For power supply of ETOS-500XP, if one power supply module is used, it can be used as a

single power supply, and if two power supply modules are used, it can be used as a dual
power supply. Therefore, when used as a single power supply, mount the power supply module
on POWER1, and assuredly connect the power cable on the rear side to "POWER1".

[Precautions in Design]

[Precautions in Installation]

- 3 -

Precautions

 Do not disassemble or modify the module. It may cause failure, breakdown, injury or fire.
 Be sure to shut off the power supply from the outside before installing or removing the

module. Failure to do so may cause electric shock or module breakdown or failure.

 Do not touch the terminals while power is on. It may cause electric shock or breakdown.
 Be sure to shut off the power supply from the outside before cleaning, terminal screws, or

module mounting screws. Failure to do so may cause electric shock or module failure or
breakdown. Loosened screws may cause a drop, short circuit or breakdown. If you tighten the
screws too much, it may cause a drop, short circuit or breakdown due to damage to the screw
or module.

 When attaching or detaching the module (card), take measures to prevent the module from

damages such as dropping and store it. It may cause breakdown due to parts damage following
an impact.

Precautions

 When controlling the ETOS-XP series in operation, read this user's manual thoroughly and

check the safety. Incorrect parameter setting or program change may cause breakdown of the
system, damage to the machine or accident.

Precautions

 The external battery must be replaced periodically with the primary battery. Replace the

external battery in the order described in the manual.

 Do not apply shocks or heat, do not solder the electrodes, and do not connect (short-circuit)

the positive and negative poles for any reason. It may shorten the life of the battery, and
may cause heat, explosion, fire or injury due to ignition.

 If an external battery is not used for a long time, remove the battery. Battery life may be

shortened.

 However, if the use of user memory and log storage are required, check whether the battery

is disconnected or not after accurate identification. It is because memory may be initialized
if the battery is removed.

 If the battery is discharged by leaving the product for a long period of time, check and

reset the internal user memory and RTC value before connecting to the system after battery
replacement.

[Precautions in Starting, Commissioning and Maintenance]

[Precautions while Operating]

[Precaution while Using Battery]

- 4 -

Revision No.

Date

Change

1.0

2016-08

First Edition

1.1

2017-06

Revision

ETOS-XP Series User Manual

Some or all of this manual cannot be used by illegal reproduction.
The contents of this manual may be changed without prior notice to improve the function of the
product.

Revision History

AC&T Systems Co., Ltd.
16-11, LS-ro 91beon-gil
Dongan-gu, Anyang-city
Gyeonggi-do, 14119,
South Korea

TEL: [phone]
FAX: [phone]

Website: http://www.acnt.co.kr

Copyright © 2000~2017. All rights reserved.

- 5 -

CONTENTS

1.1

Product Overview

1.2

Main Features

1.3

Products list

OVERVIEW CHAPTER1

This chapter introduces the functional features of ETOS-XP.

- 6 -

1. Overview

1.1. Product Overview

ETOS-XP (Ethernet To Serial Gateway) is an Industrial Network Server that enables data
communication between various industrial devices using Ethernet and Serial. It can effectively
integrate various devices in industrial fields through media conversion and protocol conversion
functions. The connection types include ‘Ethernet and serial’, ‘serial and serial’ and
‘Ethernet and Ethernet’.

1.2. Main Features

ETOS-XP Series has the following communication functions.

 Ethernet Communication Function (Supports ETOS-100XP: 10/100Base-T(X),

ETOS-150XP/500XP: 10/100/1000Base-T(X) or 1000Base-X)

 Supports TCP/IP, UDP/IP, DHCP
 Built-in dedicated Ethernet protocol (MODBUS, GLOFA/XGT ENET, MELSEC-Q/A etc.)
 User defined protocol edit function for proprietary protocol.

 Universal serial communication function (RS-232/RS-422/RS-485)

 Built-in serial protocol function (MODBUS RTU/ASCII, GLOFA/XGT CNET 등)
 User defined protocol edit function for proprietary protocol

 SECS communication function

 Supports SECS-I, SECS-II, and HSMS for semiconductor equipment

Besides the communication function, it has the following functions and features:

 Supplies user memory for communication data storage and conversion
 Communication frame monitor, memory Monitor, and variable monitor function
 Program function for protocol conversion among heterogeneous equipment
 Error check function for various frames (Checksum / CRC / LRC etc.)
 Data type conversion function and swap function
 Ethernet / CPU / Power redundancy

Users can combine one or more communication functions to integrate heterogeneous devices using
different media and protocols. Serial and Ethernet built-in protocols enable users to
communicate with devices that use the pertinent protocol only with simple system settings.
Devices using proprietary protocols of equipment manufacturers other than the open protocols
are also supported by the ETOS-XP series's powerful custom protocol.
In addition, the ETOS-XP series provides protocol editing functions as well as flexible
programming languages for the sake of exchanging data between heterogeneous protocols
The ETOS-XP series provides users with the functions of parameter setting, frame and process
editing. It enables the users to build various integrated communication systems required by
the users.

For this system setting and programming, a windows software called ETOS-RD (XP Series Protocol
Designer) is provided. Please refer to the ETOS-RD User manual for details on functions and
usage of ETOS-RD.

- 7 -

Item Name

Model Name

Classification

Specification

ETOS-100XP

ETOS-100XP-E40

-

Ethernet 1port(electric)

+ RS-232 4port

ETOS-100XP-E22

-

Ethernet 1port(electric)

+ RS-232 2port + RS-422/RS-485 2port

ETOS-100XP-E04

-

Ethernet 1port(electric)

+ RS-422/RS-485 4port

ETOS-100XP-S40

-

RS-232 4port

ETOS-100XP-S22

-

RS-232 2port + RS-422/RS-485 2port

ETOS-100XP-S04

-

RS-422/RS-485 4port

ETOS-150XP

ETOS-150XP-E40

-

Ethernet 2port(electric)
+ RS-232 4port

ETOS-150XP-E22

-

Ethernet 2port(electric)
+ RS-232 2port+ RS-422/RS-485 2port

ETOS-150XP-E04

-

Ethernet 2port(electric)
+ RS-422/RS-485 4port

ETOS-150XP-F40

-

Ethernet 2port(optic)
+ RS-232 4port

ETOS-150XP-F22

-

Ethernet 2port(optic)
+ RS-232 2port+ RS-422/RS-485 2port

ETOS-150XP-F04

-

Ethernet 2port(optic)
+ RS-422/RS-485 4port

Battery

XP-BAT

-

Battery for XP Series (DC 3.6V/ 1.2A)

1.3. Products List

The ETOS-XP series consists of 100XP / 150XP / 500XP, and each product has various models as
shown in the following table according to the communication functions that it supports.

The number of RS-232 ports and RS-422 / RS-485 ports of ETOS-XP series can be freely configured
within the maximum number of supported ports.

- 8 -

Item Name

Model Name

Classification

Specification

ETOS-500XP

ETOS-500XP-

CPU

ETOS-500XP-

RCPE

CPU

Redundant CPU (256 Ehternet
Chnnels)
/ Electric Ethernet 2ports

ETOS-500XP­SCPEA

CPU (128CH)

Single CPU (128 Ehternet Chnnels)

/ Electric Ethernet 2ports

ETOS-500XP­SCPEB

CPU (256CH)

Single CPU (256 Ehternet Chnnels)

/ Electric Ethernet 2ports

ETOS-500XP-

SIO

ETOS-500XP­S40

Option Card

Serial(RS-232 4port)

ETOS-500XP­S04

Option Card

Serial(RS-422/RS-485 4port)

ETOS-500XP­S22

Option Card

Serial(RS-232 2port,

RS-422/RS-485 2port)

ETOS-500XP-BAS

BASE

Main Base (Parallel:SIO 5 Slots)

(serial:SIO 4 Slots)

ETOS-500XP-PWR

POWER

POWER SUPPLY

ETOS-500XP-NUL

COVER

Empty Slot cover

Product

100XP

150XP

500XP

Ethernet[10/100Base-T(X)]

1 - -

Ethernet[10/100/1000Base-T(X)]1

-

2

Single: 2

Redundancy: 4

Serial(RS-232,RS-422/RS-485)

4

4

Single: 20

Redundancy: 16

I/O CARD - -

-

1

1.3.1. Maximum Number of Supported Ports

The maximum number of serial and Ethernet ports supported by product is as follows.

1.3.2. How to Assign Model Names

Model name of ETOS-XP series shall be assigned as follows.

 ETOS-XP series: Name of Series Type
 ETOS-RD: Windows Software for configuration and programming ETOS-XP.

ETOS-[A] XP-[B][C][D]

[A] : Product name Example) 100,150

[B] : S Serial module, E Ethernet electrical module, F Ethernet optical module

[C] : Number of RS-232 port

[D] : Number of RS-422/RS-485 port

* Separately designate the type name of 500XP series

Only applies to the products with mounted Ethernet electric port of 150XP/500XP CPU

- 9 -

Item

ETOS-100XP

ETOS-150XP

ETOS-500XP

CPU

32Bit RISC 60MHz

32Bit RISC 600MHz

32Bit RISC 1000MHz

System Memory

32MBytes

512MBytes

512MBytes

Program Memory

1 Mbytes

4 Mbytes

4 Mbytes

User Memory

512Kbytes

16Mbytes+512Kbytes

16Mbytes+512Kbytes

Backup Supported
Log Memory

512Kbytes

512Kbytes

512Kbytes

Log Memory

512Kbytes

512Kbytes

512Kbytes

Log Memory Backup

Supports

Supports

Supports

Memory Backup Type

External

lithium Battery

2 years

External

lithium Battery

2 years

External

lithium Battery

2 years

Ethernet

1 Port

2 Port

2 Port, 4 Port

Serial

(+additional option)

4 Port

4 Port

20 Port

WatchDog

Built-in

Built-in

Built-in

RTC

Built-in

Built-in

Built-in

Item

ETOS-100XP

ETOS-150XP

ETOS-500XP

Maximum Size of Program File

1 MBytes

4 MBytes

4 MBytes

Maximum No.of Process

1024

1024

1024

Maximum No.of Items by Process

4096

4096

4096

Maximum No.of Timer Process

32

128

256

Maximum No.of Ethernet Connection

16

64

128/256

1.3.3. H/W Specifications

Compare the major H/W specifications by ETOS-XP item

[ ETOS-XP ]

* XP Series uses external battery. External battery is a primary battery and must be

periodically replaced to maintain user memory back up.

1.3.4. Software Specification

This section is Software specifications.

- 10 -

Contents

2.1

General Specification

2.2

Power supply Specification

2.3

Battery Specification

2.4

Cable Specification

2.5

Communication Specification

2.6

LED Display Contents

PRODUCT SPECIFICATION

CHAPTER 2

This chapter describes general function specifications.

- 11 -

Item

Specification

Related

Specification

Operating

Temperature

-10℃∼+60℃

Storage

Temperature

-25℃∼+70℃

Operating

Humidity

5∼95%RH, no dew condensation allowed

Storage

Humidity

5∼95%RH, no dew condensation allowed

Vibration

Resistance

In the case there is discontinuous vibration

IEC 60068-2-6

Frequency

Acceleration

Amplitude

Number of

Occurrence

10≤f< 57 ㎐

-

0.075mm

10 times in

each direction

of X, Y, Z

57≤f≤150 ㎐

9.8 ㎨(1G)

-

Shock

Resistance

* Maximum impact acceleration: 147㎨ (15G)
* Application time: 11ms
* Pulse waveform: Sinusoidal half wave pulse (3 times in

each direction of X, Y, Z)

IEC 60068-2-27

Noise

Resistance

Square wave

impulse noise

±1,500V

AC&T Internal

test standard

Electrostatic

discharge

Voltage : 4kV(contact discharge)

EN61000-4-2

Radiated

electromagnetic

noise

27 ~ 500 MHz, 10 V/m

EN61000-4-3

Fast
Transient/
Burst Noise

Classification

input AC
terminal

Signal and

communication

terminal

EN61000-4-4

Voltage

1KV

0.5KV

Ambient

Environment

No corrosive gas or dust

Pollution

Level

2 or lower

Cooling method

Natural air cooling method

2. Product Specification

The following are the general performance specifications for product, and specifications
for power supply and cable.

2.1. General Specification

The following are the explanations for the operating environment, electricity and mechanical
specifications of ETOS-XP Series.

- 12 -

Product

Input Power Supply

Current

Consumption

Power

Consumption

ETOS-100XP

AC 100V ~ 240V Free Voltage

(50/60Hz)

300mA or less

64VA

ETOS-150XP

300mA or less

64VA

ETOS-500XP

600mA or less

128VA

90 ~ 130 VDC

130W

Product

Application

Status

Battery

Name

Specification

Nominal

voltage /

current

Size (mm)

(height x diameter)

ETOS-100XP

O

XL-050F

Lithium

3.6V/1.2A

28 x 16.6

ETOS-150XP

O

XL-050F

Lithium

3.6V/1.2A

28 x 16.6

ETOS-500XP

O

XL-050F

Lithium

3.6V/1.2A

28 x 16.6

2.2. Power supply Specifications

The following is the specifications for rated input voltage and power supply capacity for
each product.

2.3. Battery Specification

The following is the standard for the battery information for each product. It is imperative
to read the precautions for battery use in the front of the manual before use.
The purpose of the battery is to save the log area and user memory data and to operate RTC.
It is not possible to charge the pertinent battery, therefore, it is imperative to replace it
in case of discharge.

** For purchasing a battery, contact our sales department.

2.3.1. Battery Application Status and Parts by Product

2.3.2. Precautions for Use

(1) Do not charge, disassemble, heat, put into fire, short circuit, solder or give a shock to

the battery.

(2) Handling battery incorrectly may cause injury to the human body due to heat, breakage and

so on. There is a risk of fire.

2.3.3. Battery Life

(1) It is possible to use the battery for at least 2 years by using it at room temperature

(based on 25 degree), but battery life depends on the power failure time and temperature
conditions.

(2) If the battery voltage drops below 1.5V, the system flag (SysBatteryLow) and log information

of the ETOS-RD can be used to check the battery voltage drop warning.

(3) If a warning for low battery voltage occurs, replace the battery as soon as possible for

operation.

(4) If the battery voltage becomes low, regular check and replacement management is required

because it can affect log data storage, user memory data storage, and RTC operation.

** When replacing the battery, it is recommended to replace the battery within 2 hours because

the internal supercap backup is possible only up to 2 hours.
** Before replacing the battery, please perform user memory and log backup.
** After purchasing, a warning occurs generally after about two years. But if the battery is

- 13 -

Remove the battery mounting cover from the holder

Open the battery compartment of the mounting cover

Insert the new battery into the mounting cup in the

Check whether the sysBatteyLow value of the

Is sysBatteryLow value 0?

Insert the mounting cover into the holder and

assemble.

No

Yes

Start with battery replacement

Unscrew the upper part of battery to remove it.

Battery condition and wiring status need to be

Completed

damaged or leakage current occurs due to the circuit abnormality such as leakage current,

the warning message may occur earlier.

2.3.4. Battery Voltage Monitoring

To know the battery voltage drop in advance, the internal system flags SysBatteryLow and
SysBatteryVolt are periodically monitored. Please connect to external alarm device and check
at all times (Please refer to "ETOS-RD User Guide" for detailed usage of variables of
SysBatteryLow and SysBatteryVolt).

2.3.5. How to Replace Battery

Batteries used for user memory backup in case of power failure require regular replacement.
When replacing the battery, it is possible to backup up to 2 hours with the internal super
cap (charged for 3 days or more), so be sure to complete the battery replacement within 2
hours.

The order of the battery exchange and the related photos are as follows.

correct direction and reconnect the connector.

and remove the connector.

and remove the battery.

If the value of sysBatteyLow

ETOS-RD system variable is "0".

is 0, it is Normal.

reconfirmed

- 14 -

① Unscrew battery cover to open the

mounting cover.

② Remove the mounting cover from the

holder.

④ Open the battery compartment of the

mounting cover and remove the battery

③ Disconnect the connector.

To remove the external battery, please refer to the pictures below. (Example of ETOS-500XP)

** Battery assembly can be done in reverse order of disassembly.

- 15 -

Item

Unit

Single Wire

Stranded Wire

Conductor

No. of Core Wire

Pair 2 2

Specification

AWG

22

22

Configuration

NO./mm

1/0.64

7/0.254

External Diameter

Mm

0.64

0.76

Insulator

Thickness

Mm

0.55

0.55

External Diameter

Mm

1.64

1.76

Item

Unit

Feature

Condition

Conductor resistance

Ohm/km

59 or less

Room temperature

Withstand voltage (DC)

V/1min

Resistant for 1min at 500V

In the air

Insulation Resistance

MEGA Ohm-km

1,000 or more

Room temperature

Capacitance

pF/m

45 or less `

1 KHz

Characteristic Impedance

Ohm

120 (±12)

10 MHz

2.4. Cable Specification

This section is the standard for the cables used for communication in ETOS-XP. If you do not
use the recommended cable (especially in long distance communication), be careful because
communication may become unstable or communication may be impossible.

2.4.1. RS-232 / RS-422 / RS-485 Cable

When communicating using RS-422 or RS-485, twisted pair shield cable for RS-422 must be used
considering communication distance and communication speed. The following table lists the
recommended cable specifications.

 Electrical Feature

 Appearance

- 16 -

CAT.5

CAT.5e

CAT.6

Transfer rate

100Mbps

1Gbps

1Gbps

Bandwidth

100MHz

100MHz

250MHz

Specification

100Base-T(X)

1000Base-T

1000Base-TX

PE Insulation

2.4.2. Ethernet Cable

Ethernet provided by ETOS-XP series must be 10/100/1000 Base-T (X). The Ethernet cable must
be Category 5 class or more cables using the RJ45 connector and meet the IEEE802.3 standard.

※ Example of Cable Use

Item Name : UTP Cable

Type Name : Enhanced CAT.5 4P

Specification : 4P(Pair) X 24AWG

PVC/LSZH Jacket

 Recommended Cable Specification

In order to guarantee the Ethernet communication speeds, you must use the cables that meet

the following specification (or higher level).

- 17 -

Maker

LG Cable / Hewlett Packard

(H.P)

Structure

Fiber Size

Core

Cladding

62.5

125

Connector Style

L.C

Cable Type

Dual Channel

Maximum Attenuation

5 dB/km

Standard Attenuation

4.5 dB/km

N.A

(Numerical Attenuation)

0.275

Maker

LG Cable / Hewlett Packard

(H.P)

Structure

Fiber Size

Core

Cladding

9

125

Connector Style

L.C

Cable Type

Dual Channel

Optical Fiber

Insulator

Optical Fiber

Insulator

2.4.3. Optical Cable

This is used for communication through optical cable. The following table lists the recommended
cable specifications. When using cables other than those recommended, use the cables that
meet the specifications in the table. Optical cable must use Multi-Mode or Single Mode cable.

 Features (Multi Mode Cable)

 Features (Single Mode Cable)

(* For single mode cable, the fiber size is 9 / 125um, therefore, take a notice of the difference

when using.)

- 18 -

Item

Specification

Specifi-

cation

Speed

ETOS-100XP: 10Mbps /100Mbps
ETOS-150XP: 10Mbps /100Mbps /1Gbps

ETOS-500XP: 10Mbps /100Mbps /1Gbps

Transmission Method

Baseband

Maximum Distance

100m(Node-Hub)

Protocol

TCP/IP, UDP/IP, ARP, DHCP, ICMP

Communication Access Method

CSMA/CD

Item

Specification

Data Bit

7 or 8

Stop Bit

1 or 2

Start Bit

1

Parity

Even / Odd / None / Space / Mark

Synchronization

method

Asynchronous method

Transmission

Rate (BPS)

200/300/600/1200/1800/2400/3600/4800/7200/9600
19200/38400/57600/64000/115200

Transmission

Distance

RS-232: 15m at maximum (possible to use modem)

RS-422/RS-485: 800m at maximum

Diagnostic

function

Operation status is indicated by Tx, Rx, Error LED per

channel

2.5. Communication Method Standard

2.5.1. Ethernet [10/100/1000 Base-T(X)]

2.5.2. Serial (RS-232, RS-422/RS-485)

* The transmission distance may vary depending on the number of connected devices.

- 19 -

Name

LED Color

Operating Status

PWR

GREEN

Power LED : ON when power is ON

RUN

GREEN

Mode LED : Blink during SW Run / Remote run

STAT

YELLOW

Status LED : ON at the warning state

STOP

RED

Mode LED ; On at Stop mode

Name

LED Color

Operating Status

PWR

GREEN

Power LED: ON when power is ON

RUN

GREEN

Mode LED: Blink during SW Run / Remote run

STAT

YELLOW

Status LED: ON at the warning state

STOP

RED

Mode LED; On at Stop mode

[ETOS-100XP Front LED Panel]

[Front LED Panel of ETOS-150XP ]

2.6. LED Display Contents

ETOS-XP displays the system status information and communication status through LED.

2.6.1. ETOS-100XP

2.6.1.1. ETOS-100XP LED

 LED Status

2.6.2. ETOS-150XP

2.6.2.1. ETOS-150XP LED

 LED Status

- 20 -

Name

Color

Operating Status

ACT

GREEN

Active CPU ON, Standby CPU Off among redundant CPU

SYNC

YELLOW

ON at the synchronization mode of among redundant CPU

PWR

GREEN

ON when power is ON

RUN

GREEN

Blink during SW Run / Remote run, OFF at the other state

STAT

YELLOW

ON at the warning state, OFF at normal state

STOP

RED

On at Stop, OFF at other states (RUN)

Name

Color

Operating Status

Serial

TX1

GREEN

ON at TX of Serial CH1

RX1

YELLOW

ON at RX of Serial CH1

TX2

GREEN

ON at TX of Serial CH2

RX2

YELLOW

ON at RX of Serial CH2

TX3

GREEN

ON at TX of Serial CH3

RX3

YELLOW

ON at RX of Serial CH3

TX4

GREEN

ON at TX of Serial CH4

RX4

YELLOW

ON at RX of Serial CH4

[Front LED Panel of ETOS-500XP ]

[Front LED of RS-232 4Ports]

2.6.3. ETOS-500XP

2.6.3.1. ETOS-500XP LED (CPU)

 LED Status Description

2.6.4. ETOS-500XP LED-SIO

2.6.4.1. SIO RS-232 4Port LED

 LED Status Description

- 21 -

Name

LED Color

Operating Status

Serial

TX1

GREEN

ON at TX of Serial CH1

RX1

YELLOW

ON at RX of Serial CH1

TX2

GREEN

ON at TX of Serial CH2

RX2

YELLOW

ON at RX of Serial CH2

TX3

GREEN

ON at TX of Serial CH3

RX3

YELLOW

ON at RX of Serial CH3

422

YELLOW

ON at RS-422 mode

Err

RED

ON at frame error

TX4

GREEN

ON at TX of Serial CH4

RX4

GREEN

ON at RX of Serial CH3

422

YELLOW

ON at RS-422 mode

Err

RED

ON at frame error

[Front LED of RS-232 2Port + RS-422/RS-485 2Port]

2.6.4.2. SIO RS-232 2Port + RS-422/RS-485 2Port LED

 LED Status during Normal Operation

- 22 -

Name

LED Color

Operating Status

Serial

TX1

GREEN

Serial CH1 의 TX 시 ON

RX1

GREEN

Serial CH1 의 RX 시 ON

422

YELLOW

ON at RS-422 mode

Err

RED

ON at frame error

TX2

GREEN

ON at TX of Serial CH2

RX2

GREEN

ON at RX of Serial CH2

422

YELLOW

ON at RS-422 mode

Err

RED

ON at frame error

TX3

GREEN

ON at TX of Serial CH3

RX3

GREEN

ON at RX of Serial CH3

422

YELLOW

ON at RS-422 mode

Err

RED

ON at frame error

TX4

GREEN

ON at TX of Serial CH4

RX4

GREEN

ON at RX of Serial CH4

422

YELLOW

ON at RS-422 mode

Err

RED

ON at frame error

[Front LED of RS-422/RS-485 4Port]

2.6.4.3. RS-422/RS-485 4Port LED

 LED Status

- 23 -

Contents

3.1

Power Supply and Connector(ETOS-100XP/150XP)

3.2

Power Supply and Connector(ETOS-500XP)

3.3

Ethernet connection

3.4

Serial connection

INSTALLATION AND WIRING CHAPTER3

This chapter explains specifications required for installation and wiring of ETOS-XP Series.

- 24 -

3. INSTALLATION AND WIRING

This chapter explains specifications of power supply and connector pins required for the
installation and wiring of ETOS-XP Series.

3.1. Power Supply and Connector of ETOS-100XP/150XP

This section describes the specifications of power supply and connector of ETOS-100XP / 150XP.

3.1.1. Specifications of Power Supply

ETOS-100XP / 150XP accepts AC100 ~ 240V power input through the power connector in front of

the product as shown in the following picture.

[ETOS-100XP] [ETOS-150XP]

* Input power supply: AC 100V ~ 240V (Free Voltage), 50/60 Hz
* Power supply must be connected to Frame Ground.

3.2. Power Supply and Connector of ETOS-500XP

3.2.1. Power Supply Specifications

ETOS-500XP accepts AC100 ~ 240V power supply input through the rear power supply connector of
the products in the following picture.

[ETOS-500XP]

* Input power supply:

 AC 100V ~ 240V (Free Voltage), 50/60 Hz
 90 ~ 130VDC (130W)

* Power supply must be connected to ground (F.G).

- 25 -

1 8

Pin
No.

Name

Signal Direction

Function Description

1

TD +



Transmit Ethernet (+)

2

TD -



Transmit Ethernet (-)

3

RD +  Receive Ethernet (+)

4

-

N/A

5

-

N/A

6

RD -  Receive Ethernet (-)

7

-

N/A

8

-

N/A

[RJ-45 Connector (Plug End)

Pin No.]

[CPU Ethernet port specifications]

3.3. Ethernet Connection

3.3.1. How to Connect the Ethernet Port

The ETOS-XP series offers up to four Ethernet ports. The RJ-45 connector must be used for the
connection and the pin array is as follows.

Connect the ETOS-XP series to the external device as in the following picture.

※ The ETOS-XP series supports both direct and cross connection cables.

- 26 -

1 8

Pin
No.

Name

Signal Direction

Function Description

1

CD



DCE notifies DTE of detected carrier

2

RXD



Receive data signals

3

TXD



Transmit data signals

4

DTR



DTE notifies DCE that DTE is ready for
communication

5

SG

-

SG - Ground wire for signaling

6

DSR



DCE notifies DTE that DCE is ready for
communication

7

RTS



DTE requests DCE for data transmission

RJ-45

Connector

8

CTS



DCE notifies DTE that data can be sent

3.4. Serial Connection

ETOS-100XP / 150XP provides up to 4 serial ports, and ETOS-500XP provides up to 20 serial ports.
They are located on the front side of the product as shown below.

3.4.1. RS-232 port Specifications and Wiring

The following table shows each pin name, function, and data direction of the RS-232 serial
port of the ETOS-XP series.

[Serial Port Specification for RS-232 of ETOS-XP Series]

- 27 -

3 (TxD)

5 (SG)

2 (RxD)
3 (TxD)

5 (SG)

2 (RxD)

외부통신기기

ETOS (RJ-45)

1
2
3
4
5

6
7
8
9

1

8

[Connection Diagram of RS-232 Null Modem]

 Connection diagram of RS-232C

Null modem connection refers to the method that directly connects RS-232 port of ETOS-XP
series to external device. External device and RS-232 port of ETOS-XP series must be connected
as in the following picture.

 When hardware handshake is used from an external device, it may be necessary to

forcibly connect the pins of the external device. Refer to the manual of the
external communication device.

- 28 -

터미널블럭 커넥터

Pin No.

Name

Signal Direction

Function Description

1

TXD+



RS-422 Transmit Data(+)

2

TXD-



RS-422 Transmit Data(-)

3

RXD+



RS-422 Receive Data(+)

4

RXD-



RS-422 Receive Data(-)

5

SG1

-

Signal Ground1

6

TXD+



RS-422 Transmit Data(+)

7

TXD-



RS-422 Transmit Data(-)

8 RXD+



RS-422 Receive Data(+)

9 RXD-



RS-422 Receive Data(-)

10

SG2

-

Signal Ground2

2 (TXD-)

3 (RXD+)

4 (RXD-)

6 (TXD+)

8 (RXD+)

9 (RXD-)

7 (TXD-)

5 (SG1)

10 (SG2)

(TXD+)

(TXD-)

(RXD+)

(RXD-)

(TXD+)

(TXD-)

(RXD+)

(RXD-)

1 (TXD+)



ETOS-XP

[ RS-422 Connection Diagram ]

3.4.2. RS-422 port Specifications and Wiring

The following table shows each pin name, function, and data direction of the terminal block
(10p) for RS-422/RS-485 serial port of the ETOS-XP.

[Specification of RS-422 port]

The following figure shows the RS-422 connection method between ETOS-XP and external device.

- 29 -

Pin No.

Name

Signal Direction

Function Description

1-3, 6-8

TRX+

↔

RS-485 Transmit/Receive Data(+)

2-4, 7-9

TRX-

↔

RS-485 Transmit/Receive Data(-)

2 (TXD-)

3 (RXD+)

4 (RXD-)

6 (TXD+)

8 (RXD+)

9 (RXD-)

7 (TXD-)

5 (SG1)

10 (SG2)

(TXD+)

(TXD-)

(RXD+)

(RXD-)

(TXD+)

(TXD-)

(RXD+)

(RXD-)

1 (TXD+)



ETOS-XP

3.4.3. RS-485 port Specifications and Wiring

The following table shows the pin names, functions, and data direction of the RS-485
communication port.

[RS-485 Port Specification of ETOS-XP Series]

The following figure shows the RS-485 connection method between ETOS-XP and external device.

[ RS-485 Connection Diagram ]

- 30 -

Appendix - Dimension

A.1. ETOS-100XP/150XP [Unit: mm]

- 31 -

A.2. ETOS-500XP [Unit: mm]

- 32 -