ACP RC17S2, P1333401M, RC17SX, P1333402M, RC17SDOSI Service Manual

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Commercial Microwave—Technical Information
208/230 VAC, 60 Hz Models
RC17S2 P1333401M RC17SX P1333402M RC17SDOSI P1333403M RC22S2 P1333404M DQ22HSI P1333405M MC23MPW2 P1333406M MC23MPTW2 P1333407M WDYRC22 P1333408M KFC2W2 P1333409M RC30S2 P1333410M
Due to possibility of personal injury or property damage, always contact an authorized technician for servicing or repair of this unit.
Refer to Service Manual for installation, operating, testing, troubleshooting, and disassembly instruction.
CAUTION
!
All safety information must be followed as provided in Service Manual.
!
WARNING
To avoid the risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Models RC17S2
Power Source
Voltage AC 208/230 VAC 208/230 VAC 208/230 VAC 208/230 VAC 208/230 VAC Amperage (Single Unit) Frequency 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz Single Phase, 3 wire grounded Receptacle 6-20R 6-20R 6-30R 6-30R ** Plug 6-20P 6-20P 6-30P 6-30P **
Power Output Microwave
Nominal microwave energy (IEC705) Operating Frequency 2450 MHz 2450 MHz 2450 MHz 2450 MHz 2450 MHz
Power Consumption
Microwave only 2700 Watts 3200 Watts 4400 Watts 4100 Watts 3200 Watts
Dimensions
Cabinet (in cm)
Width 19 1/4" 49 cm 19 1/4" 49 cm 19 1/4" 49 cm 19 1/4" 49 cm 19 1/4" 49 cm Height 18 1/4" 46 cm 18 1/4" 46 cm 18 1/4" 46 cm 18 1/4" 46 cm 18 1/4" 46 cm Depth 26 1/4" 67 cm 26 1/4" 67 cm 26 1/4" 67 cm 26 1/4" 67 cm 26 1/4" 67 cm
Oven Interior (in cm)
Width 13" 33 cm 13" 33 cm 13" 33 cm 13" 33 cm 13" 33 cm Height 8 1/2" 22 cm 8 1/2" 22 cm 8 1/2" 22 cm 8 1/2" 22 cm 8 1/2" 22 cm Depth 15" 38 cm 15" 38 cm 15" 38 cm 15" 38 cm 15" 38 cm
Weight
Uncrated 94 lbs. 94 lbs. 115 lbs. 115 lbs. 115 lbs. Crated 101 lbs. 101 lbs. 123 lbs. 123 lbs. 123 lbs.
RC17SX
RC17SD2OSII
20 A 20 A 30 A 30 A 20 A
X X X X X
1700 Watts 2200 Watts 3000 Watts 2700 Watts 2000 Watts
RC22S2 DQ22HSI2 WDYRC22
RC30S2 KFC2W2 MC23MPTW2
MC23MPW2
** MC23MPTW2, MC23MPW2 uses 20A TwistLoc NEMA L6-20P plug
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Component Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Test Results
MT2
MT1 GATE
Triac 1 (center) Triac 2 (left) Triac 3 (right
Thermal cutout Disconnect all wires from TCO.
Diode
Triac
Capacitor
Some units may use more then one type of capacitor. Refer to Parts Manual for correct capacitor quantity.
Snubber assembly Disconnect wires to snubber.
Magnetron
Blower motor Remove all wires from motor.
Measure resistance across terminals.
Magnetron TCO ....................................
Cavity TCO ............................................
Discharge Capacitor
Remove diode lead from capacitor and connect ohmmeter.
Reverse leads for second test.
Resistance Check
Disconnect wires to triac.
Measure resistance from:
MT1 to MT2 ...........................................
MT1 to Gate ..........................................
MT2 to Gate ..........................................
All terminals to ground ..........................
Voltage Check
Measure voltage from:
MT1 to Gate
Discharge Capacitor
Remove wires from capacitor terminals and connect ohmmeter, set on highest resistance scale to terminals.
Also check between each terminal and capacitor case.
Measure resistance across terminals ........
Discharge Capacitor
Remove wires from magnetron and connect ohmmeter to terminals. Also check between each terminal and ground.
Measure resistance across coil .................
Open at 300°F (149°C) and closed at 257°F (125°C) Opens at 262°F (128°C)
Infinite resistance should be measured in one direction and 50KΩ or more in the opposite direction.
NOTE: Ohmmeter must contain a battery of 6 volts minimum.
Caution - Do not operate oven with wire to terminal MT2 removed.
Infinite Approximately 60 Ω Infinite Infinite
0.8 VAC when energized. If no voltage, check H.V. board and wiring.
Between Terminals: Meter should momentarily deflect towards zero then return to over 5 MΩ. If no deflection occurs, or if continuous deflection occurs, replace capacitor.
Terminal to Case: Infinite resistance
Infinite
Between Terminals: Less than 1 Ω
Each terminal to ground measures Infinite resistance. Note: This test is not conclusive. If oven does not heat and all other components test good replace the magnetron and retest.
Approximately 25 Ω
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©2012 ACP, Inc.
Component Testing Procedures
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!
WARN ING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Test Results
COM 0 V
120 V
COM
208
Auto Transformer
230
208 V
230 V
6
4
5
230
7
8
2
3
5
208
120
0
Transformer
COM
208 VAC
230 VAC
Interlock switch
Door Closed
2
4
7
Secondary
3
Primary
5
Monitor
8
Lamp receptacle
Discharge Capacitors
Remove all wires from terminals.
Measure resistance from:
230 V to 0 V ..............................................
208 V to 0 V ..............................................
120 V to 0 V ..............................................
Discharge Capacitor
Remove all wires from terminals.
5
Measure resistance from:
230 to COM ..............................................
6
208 to COM ..............................................
230 to Ground...........................................
208 to Ground...........................................
Terminal 5 to 6 .........................................
4
Terminal 4 to Ground ...............................
Disconnect wires to switch.
With door open measure resistance from:
Terminal 2 to 3 .........................................
Terminal 4 to 5 .........................................
Terminal 7 to 8 .........................................
With door closed measure resistance from:
Terminal 2 to 3 .........................................
Terminal 4 to 5 .........................................
Terminal 7 to 8 .........................................
Test continuity of receptacle terminals. Indicates continuity if bulb is good
(some models)
Approximately 38 Ω Approximately 37 Ω Approximately 25 Ω
Less than 1 Ω Less than 1 Ω Infinite Infinite Less than 1 Ω Approximately 59 Ω
Infinite Infinite Indicates continuity
Indicates continuity Indicates continuity Infinite
and screwed in.
Refer to Parts Manual
Antenna motor Remove all wires from terminals.
Power cord Measure resistance of wires. Continuity should be indicated on for proper power cord part number.
January 2012 16500030
©2012 ACP, Inc.
Measure resistance from:
Terminal to terminal .....................................
3
Approximately 12K Ω
each wire.
Verify polarity and grounding.
Component Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Test Results
Side touch panel
Top touch panel Removal of touch panel is required to
Continuity is indicated as 100 Ω and below.
perform test. Continuity is indicated as 100 Ω and below.
Pad 1 2 3
1
4 5 6 7 8 9 0 Start Stop/Reset
Pad Time Entry Power Level Stage Program Save Quantity Menu Hidden Pad
Trace
3 & 5 3 & 6 3 & 7 3 & 8 3 & 9 4 & 5 4 & 6 4 & 7 4 & 8 4 & 9 5 & 6 6 & 9
Trace
5 & 7 5 & 8 5 & 9 6 & 7 6 & 8 7 & 9 8 & 9
Measurement
Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity
Measurement
Continuity Continuity Continuity Continuity Continuity Continuity Continuity
Display board
Pin 1
Side Touch Panel
Pin 1
Pin 1
Connector
J5
A B
Test Points
Function Test Set-Up Meter
Setting
Input to Display
Board
At Display
Board
Volts Test points A and B 3.0 VAC
1
Interlock Connector
J1
J6
Probe Placement Results
H.V. board Connector
If voltage is present and no display is indicated, replace display board.
If no voltage is present, check wire harness connections and H.V. board.
Pin 1
J4
Top Touch Panel Connector
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©2012 ACP, Inc.
Component Testing Procedures
!
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
H.V. board
E2
E1
E3
WARN ING
Pin 1
J1
Pin 1
J2
E4 E5
Pin 1
J5
Pin 28
Pin 50
J3
Pin 1
Pin 1
J6
Pin 1
J8
Pin 1
J7
Pin 1
Function Test Set-Up Meter
Setting
Input to H.V. board At H.V. board Volts J1 pin 1 (Brown wire)
Output to display
board
NOTE: For the following test, place oven in Service Test Mode (see page 11).
Relay Function Test Set-Up Meter
K1 at 230 VAC line voltage
K2 at 208 VAC line voltage
Blower motor Antenna motor Cavity light
Blower motor Antenna motor Cavity light
Disconnect J5 connector, blower runs continuously
Disconnect J2 connector
Disconnect J2 connector
Volts J5 pin 28 &
Setting
Ohms J1 pin 1 (Brown wire)
Ohms J1 pin 1 (Brown wire)
Probe Placement Results
& J1 pin 2 (White wire)
J5 pin 50
Probe Placement Results
& J2 pin 4
& J2 pin 3
E7 E6
Line voltage
- 24 VDC
Test mode 5 off no continuity Test mode 5 on < 1 Ω
Test mode 5 off no continuity Test mode 5 on < 1 Ω
J4
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