Acp MXP20, AXP20MK, AXP20JB, AXP20QT, AXP20 User Manual

______________
Service Manual
High Speed Combination Oven
60 Hz
January 2011
AXP20
P1333601M P1333602M
AXP20JB
P1333606M
AXP20MK
P1333612M
AXP20QT
P1333610M
MXP20
P1333614M P1333615M
TABLE OF CONTENTS
IMPORTANT INFORMATION ....................................................................................................1
IMPORTANT SAFETY INFORMATION ................................................................................ 2-5
Oven Specications ..............................................................................................................6
Oven Construction ........................................................................................................... 7-12
Oven Performance Test ................................................................................................. 13-14
Troubleshooting ............................................................................................................. 15-19
Display Diagnostics ..............................................................................................................20
Service Test .................................................................................................................... 21-28
Touch Screen Calibration .....................................................................................................29
Component Test Procedures ......................................................................................... 30-31
Quick Start Reference Guide ......................................................................................... 32-35
EZ Card Programming .........................................................................................................36
Wiring and Schematic Diagrams .................................................................................... 37-40
AXP/MXP Care and Cleaning ............................................................................................ A-2
- ii -
Important Information
Important Notices for Servicers and Consumers
ACP will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualied service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL
APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
! WARNING
To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.
To locate an authorized servicer please contact:
ComServ Support Center
Web Site Telephone Number
WWW.ACPSOLUTIONS.COM
E-Mail: commercialservice@acpsolutions.com
Recognize Safety Symbols, Words, and Labels
....................... 1-866-426-2621 or 319-368-8195
DANGER!
DANGER— Immediate hazards which WILL result in severe personal injury or death.
WARNING!
WARNING— Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION— Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
1
Important Safety Information
WARNING
!
Read the following information to avoid possible exposure to microwave radiation:
The basic design of the Microwave Oven makes it an inherently safe device to both use and service. However, there are some precautions which should be followed when servicing the microwave to maintain this safety. These are as follows:
1. Always operate the unit from an adequately grounded outlet. Do not operate on a two-wire extension cord.
8. Do not for any reason defeat the interlock switches there is not valid reason for this action at any time; nor will it be condoned by ACP.
2. Before servicing the unit (if unit is operable) perform the microwave leakage test.
3. The oven should never be operated if the door does not t properly against the seal, the hinges or hinge bearings are damaged or broken; the choke is damaged, (pieces missing, etc.); or any other visible damage can be noted. Check the choke area to ensure that this area is clean and free of all foreign matter.
4. If the oven operates with the door open and produces microwave energy, take the following steps: A. Tell the user not to operate the oven. B. Contact ACP ComServ
5. Always have the oven disconnected when the outer case is removed except when making the "live" tests called for in the Service Manual. Do not reach into the equipment area while the unit is energized. Make all connections for the test and check them for tightness before into the outlet.
6. Always ground the capacitors on the magnetron lter box with an insulated-handle screwdriver before working in the high voltage area of the equipment compartment. Some types of failures will leave a charge in these capacitors and the discharge could cause a reex action which could make you injure yourself.
immediately.
plugging the cord
9. IMPORTANT: Before returning a unit to a customer, be sure to check for proper switch interlock action.
10. The Microwave Oven should never be operated with any components removed and/or bypassed or when any of the safety interlocks are found to be defective, or when any of the seal surfaces are defective, missing, or damaged.
11. All microwave ovens meet all requirements of the radiation control for Health and Safety Act of
1968. Due to measurement uncertainties, the maximum leakage for the eld will be 4mw/cm .
12. To ensure that the unit does not emit excessive microwave leakage and to meet the of Health and Human Services guidelines, check the oven for microwave leakage using a microwave oven leakage meter that complies with US Government CDRH / FDA / DHHS requirements and or any other local government requirements. The maximum leakage level allowed by ACP is 4mw/cm .
13. If servicer encounters an emission reading over 4mw/cm contact the ACP ComServ Department immediately for further direction. ACP will contact the proper Government Agency upon verication of the test results.
2
2
, the servicer is to cease repair and
Department
2
7. Always remember that in the area of the transformer there is HIGH VOLTAGE. When the unit is operating keep this area clear and free of anything which could possibly cause an arc or ground, etc.
2
Important Safety Information
Recognize this symbol as a SAFETY message
WARNING
!
When using electrical equipment, basic safety precautions should be followed to reduce the risk of burns, electrical shock, re, or injury to persons.
1. READ all instructions before using equipment.
2. READ AND FOLLOW the specic
“PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY”.
3. This equipment MUST BE GROUNDED. Connect only to properly GROUNDED outlet. See “GROUNDING INSTRUCTIONS”.
4. Install or locate this equipment ONLY in accordance with the installation instructions in this manual.
5. Some products such as whole eggs and sealed containers, for example, closed glass jars may explode and SHOULD NOT be HEATED in this oven.
6. Use this equipment ONLY for its intended use as described in this manual. Do not use corrosive chemicals or vapors in this equipment. This type of oven is specically designed to heat or cook. It is not designed for industrial or laboratory use.
7. As with any equipment, CLOSE SUPERVISION is necessary when used by CHILDREN.
8. DO NOT operate this equipment if it has a damaged cord or plug, if it is not properly, or if it has been damaged or dropped.
9. This equipment, including power cord, must be serviced ONLY by qualied service personnel. Special tools are required to service equipment. Contact nearest authorized service facility for examination, repair, or adjustment.
10. DO NOT cover or block lter or other openings on equipment.
11. DO NOT store this equipment outdoors. DO NOT use this product near water, for example, near a kitchen sink, in a wet basement, or near a swimming pool etc.
12. DO NOT immerse cord or plug in water.
13. Keep cord AWAY from HEATED surfaces.
14. DO NOT let cord hang over edge of table or counter.
15. See door cleaning instructions in “Care and Cleaning” section.
16. For commercial use only.
working
To reduce risk of re in the oven cavity:
a. DO NOT overcook food. Carefully attend
equipment if paper, plastic, or other combustible materials are placed inside the oven to facilitate cooking.
b. Remove wire twist-ties from paper or plastic
bags before placing bag in oven.
SAVE THESE INSTRUCTIONS
CAUTION
!
c. KEEP oven DOOR CLOSED, turn oven o, and
disconnect the power cord, or shut o power at the fuse or circuit breaker panel, if materials inside the oven should ignite. Fire may spread if door is opened.
d. DO NOT use the cavity for storage. DO NOT
leave paper products, cooking utensils, or food in oven.
3
Important Safety Information
CAUTION
!
To avoid risk of personal injury or property damage, observe the following:
1. Briskly stir or pour liquids before heating with microwave energy to prevent spontaneous boiling or eruption. Do not overheat. If air is not mixed into a liquid, liquid can erupt in oven or after removal from oven.
2. Do not deep fat fry in oven. Fat could overheat and be hazardous to handle.
3. Do not cook or reheat eggs in shell or with an unbroken yolk using microwave energy. Pressure may build up and erupt. Pierce yolk with fork or knife before cooking.
4. Pierce skin of potatoes, tomatoes, and similar foods before cooking with microwave energy. When skin is pierced, steam escapes evenly.
5. Do not operate equipment without load or food in oven cavity.
6. Do not use regular cooking thermometers in oven. Most cooking thermometers contain mercury and may cause an electrical arc, malfunction, or damage to oven.
7. Do not heat baby bottles in oven.
8. Never use paper, plastic, or other combustible materials that are not intended for cooking.
When cooking with paper, plastic, or other
9. combustible materials, follow manufacturer's recommendations on product use.
10. Do not heat sealed containers or plastic bags in oven. Food or liquid could expand quickly and cause container or bag to break. Pierce or open container or bag before heating.
11. To avoid pacemaker malfunction, consult physician or pacemaker manufacturer about eects of microwave energy on pacemaker.
PRECAUTIONS TO AVOID POSSIBLE EXPOSURE
TO EXCESSIVE MICROWAVE ENERGY
a. DO NOT attempt to operate this oven with the
door open since open-door operation can result in harmful exposure to microwave energy. It is important not to defeat or tamper with the safety interlocks.
b. DO NOT place any object between the oven front
face and the door or allow soil or cleaner residue to accumulate on sealing surfaces.
c. DO NOT operate the oven if it is damaged. It
is particularly important that the oven door close properly and that there is no damage to the: (1) door (bent), (2) hinges and latches (broken or loosened), (3) door seals and sealing surfaces.
d. The oven should NOT be adjusted or repaired
by anyone except properly qualied service personnel.
SAVE THESE INSTRUCTIONS
4
Important Safety Information
Grounding Instructions
WARNING
!
To avoid risk of electrical shock, injury or death; make sure these grounding instructions are followed.
WARNING
!
Do not remove grounding prong when installing grounded appliance in a home or business that does not have three wire grounding receptacle, under no condition is grounding prong to be cut o or removed. It is the personal responsibility of the consumer to contact a qualied electrician and have properly grounded three prong wall receptacle installed in accordance with appropriate electrical codes.
WARNING
!
To avoid the risk of electrical shock or death, do not alter the plug.
WARNING
!
To avoid the risk of electrical shock or death, this equipment must be grounded.
This equipment MUST be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This oven is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.
Consult a qualied electrician or servicer if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded.
Do not use an extension cord. If the product power cord is too short, have a qualied electrician install an appropriate receptacle. This oven should be plugged into a separate 50 or 60 hertz circuit with the electrical rating as shown in the appropriate drawing. Models operate with a 208 or 230 supply voltage. When an oven is on a circuit with other equipment, an increase in cooking times may be required and fuses can be blown.
5
SPECIFICATIONS
Models
AXP20 AXP20JB P1333606M
AXP20QT P1333610M AXP20MK P1333612M
P1333601M / P1333602M
Power Source Voltage AC 208/230 VAC Amperage (Single Unit) 30 A Frequency 60 Hz Single Phase, 3 wire grounded X Receptacle 6-30R Plug 6-30P Power Output – Microwave Nominal microwave energy (IEC705)
Minimum Temperature Rise (∆T)
2200 Watts 22°F / 12°C
Operating Frequency 2450 MHz Power Consumption 5700 Watts Microwave only 4200 Watts Convection fan 425 Watts / 6200 RPM Radiant heater 3000 Watts Convection heater 2000 Watts Combination 5300Watts Dimensions Cabinet (in / cm) Width Height Depth (includes bracket on back)
25” 63.5 cm 20 .25” 51 cm
25.625” 65 cm
Oven Interior (in / cm) – useable space Width 16.0” 41 cm Height 7.75” 20 cm Depth 15.0” 38 cm Weight (lbs. / kg) Uncrated Crated
150 lbs. 68 kg
175 lbs. 79 kg
6
OVEN CONSTRUCTION PANELS (TOP & SIDE)
OVEN CONSTRUCTION-
Door
Right Outer Panel
AXP
Torx (T-15)
Air Filters
Top Outer Panel
Left Outer Panel
Outercase Back
Adaptor Board (AXP20QT Only)
Torx (T-15)
7
OVEN CONSTRUCTION-
OVEN CONSTRUCTION CONTROL PANEL ASSEMBLY
Touch Screen Display
Control Holder
Display Board
Knob Collar
Knob
Bezel
Touch Panel Assembly
Data Key Plug
Filter Board
Data Key Board
Data Key Board Holder
Caution: Do not handle touch screen display
by the sides. This may damage the display circuitry. Handle using the corners.
8
OVEN CONSTRUCTION Circuit Boards
OVEN CONSTRUCTION-
Power Relay Limiter Triac Thermocouple Temp Sensor (RTD) Cooling Fans Convection Motor
Convection Motor
Main Board
*Relay Monitor Board
*Power Relay
Snubber
Power Supply Board
(24 VDC)
Limiter
Triac (TR4) -Radiant Heater
*Note: If Main Fuse (F1) is blown replace Relay Monitor Board and Power Relay.
Temp Sensor
(RTD Radiant)
Thermocouple
Cooling Fans
9
OVEN CONSTRUCTION HV Transformers
OVEN CONSTRUCTION-
Magnetrons Fuses Sensor Triac’s Magnetron TCO’s Capacitor / Diodes
High Voltage Transformers
Capacitor Diode (Right Side)
Magnetron # 1
Temp Sensor (RTD Convection)
Small Fuses F2,F3,F4 (12 amp)
F2 - Convection Motor F3 - Magnetron # 1 F4 - Magnetron # 2
Switch (Primary)
Triac (TR1) (Magnetron # 1)
Triac (TR2) (Magnetron # 2)
Triac (TR3) (Convection Heater)
Magnetron TCO’s
Magnetron # 2
Large Fuses F1,F5,F6 (25 amp)
*F1 - Main Fuse F5 - Convection Heater
Capacitor Diode (Left Side)
Control Transformer (AXP20QT Only)
F6 - Radiant Heater
Fuse (2.5A) (AXP20QT Only)
*Note: If Main Fuse (F1) is blown replace Relay Monitor Board and Power Relay.
10
OVEN CONSTRUCTION-
Oven Switch Replacement & Interlock Switch Adjustment
Attach Ohm-Meter to Wire Harness Connectors
Switch Adjustment Lever
Adjustment
Switch Test:
When the door is opened or closed, the left door hinge activates the secondary / monitor switches.
1. Connect an ohm-meter to wire harness (as shown in figure 1, to verify switch activation).
Note: The switch assembly should activate when the door gap is approximately 1/4 inch (6mm).
Switch Adjustment:
1. Loosen mounting screws.
2. Slide adjustment lever for proper switch activation.
3. Tighten mounting screws.
4. Preheat oven to set temperature and verify switch adjustment settings and function.
Note: To ensure proper switch adjustment, the switch mounting MUST be tightened after each adjustment prior to testing the door alignment.
Figure 1
Mounting Screw
Replacement
Removal:
1. Remove switch assembly mounting screw.
2. Push switch assembly 1/2 inch (13mm) towards back of oven.
3. Twist mounting leg towards oven cavity to release mounting tab.
4. Push assembly towards back of oven to remove.
Note: New replacement switch assembly has been adjusted at the factory, no adjustment should be necessary.
Mounting Leg
Mounting Screw
11
OVEN CONSTRUCTION-
Antenna Motor Cam Gear Assembly Antenna Rivet, Plastic Radiant Heater
Multi-Wave Spring Washer
Flat Washer
Lock Nut
Cam
Note: Requires 15/16” (26mm) Deep Socket
See Detail Below
*Note: Plastic Rivet cannot be reused.
Antenna Motor
Rivet, *Plastic
Gear Assembly
Alignment Arrows
Antenna
12
OVEN PERFORMANCE TEST
Note: To run Oven Performance Test the, OVEN CAVITY MUST BE AT ROOM TEMPERATURE,
and the display must read MICROWAVE ONLY mode. See below using oven as a microwave oven. If MICROWAVE ONLY is not in display you must go to User Options and activate MICROWAVE ONLY option.
Changing User Options:
1. Oven must be OFF.
2. Press and hold Pad "2" for 5 seconds.
3. Rotate dial to highlight: ALLOW MICROWAVE ONLY mode.
4. Press SAVE.
KEYPAD
USING OVEN AS A MICROWAVE OVEN
This option is only available if the oven cavity temperature is less than 200°F.
When user option MICROWAVE ONLY is set as a default, the MICROWAVE ONLY button appears on the PREHEAT MENU.
See page 14 for Oven Performance Test procedure.
To run Performance Test using microwave only follow these steps:
1. Place filled (1000 ml) test bowl in oven.
2. Press MICROWAVE ONLY button.
3. Press manual cook.
4. Press Pad 3 twice for 33 seconds.
5. Press Start.
6. Oven will beep, remove test bowl from oven.
7. Press OFF to return to PREHEAT MENU.
PREHEAT MENU
13
OVEN PERFORMANCE TEST
All Amana and Menumaster microwave oven power outputs are rated using the IEC705 standards. Using the IEC705 test method requires precision measurements and equipment that is not practical to be performed in the field. Using the test shown below will indicate if the oven performance is satisfactory.
Test equipment required:
1000 ml test container and thermometer.
Digital watch / watch with a second hand for use on ovens with electromechanical timers.
Important Notes:
Low line voltage will cause low temperature rise / power output.
Ovens must be on a dedicated circuit, properly grounded, and polarized. Other equipment on the same
circuit may cause a low temperature rise / power output.
This test and results are not a true IEC705 test procedures and are only intended to provide servicers with an easy means of determining if the microwave oven cooking output is co
Procedure
1. Fill the test container to the 1000 ml line with cool tap water.
NOTE: Water temperature should be approximately 60°F / 16°C
2. Using the thermometer, stir water for five to ten seconds; measure, and record the temperature (T1).
3. Place test container of water in the center of oven cavity and close door.
4. Heat the water for a 33-second full power cycle.
NOTE: Use a digital watch or a watch with a second hand for ovens with electromechanical timers.
5. At end of the cycle, remove test container. Using the thermometer, stir water for five to ten seconds and record temperature (T2).
6. Subtract the starting water temperature (T1), from the ending water temperature (T2) to obtain the temperature rise (T).
7. If the temperature rise (T) meets or exceeds the minimum, the fails to meet the minimum temperature rise, test the line voltage to verify it is correct. Then repeat steps 1-6 making sure to change the water. If the temperature rise (T) fails to meet the minimum temperature rise again the oven will require service.
test is complete. If the temperature rise (T)
rrect.
Minimum Temperature Rise at Thirty -Three (33) Seconds Run Time
T Cooking T Cooking T Cooking T Cooking (°F) Power Output (°F) Power Output (°C) Power Output (°C) Power Output
10..................1000 20 .................2000 5 ...............1000 11 ............2000
11..................1100 21 .................2100 5.5 ............. 1100 11.5 ......... 2100
12..................1200 22 .................2200 6.5 ............. 1200 12 ............ 2200
14..................1400 24 .................2400 7.5 ............. 1400 13 ............ 2400
17..................1700 25 .................2500 9.5 ............. 1700 13.5 ......... 2500
18..................1800 27 .................2700 10
19..................1900 30 .................3000 10.5 ........... 1900 16.5 ......... 3000
..............1800 15 ............2700
14
Troubleshooting
POWER UP CONDITION
PLUG OVEN IN
(NORMAL DISPLAY)
PREHEAT TEMP = 520 F
PROGRAM
PRESS TO
PREHEAT
Yes
See component test procedures section for testing procedures and results.
1. No Line Voltage
2. Inoperative Power Cord
3. Inoperative Fuse
4. Inoperative Filter Board
5. Inoperative Touch Screen
6. Inoperative Main Control Board
7. Inoperative Display Board
8. Inoperative -24 Volt Power Supply Board
9. Broken or Loose Wire Connection
No
CHANGE TEMP
Error Code
(NORMAL DISPLAY)
PREHEAT TEMP = 520 F
PROGRAM
Appears
No
PRESS TO
PREHEAT
CHANGE TEMP
1. Refer To Display Diagnostics Page 19
2. Clear Error History After Oven is Repaired
Go to PREHEAT Condition
15
Touch
PRESS TO PREHEAT
On Touch Screen
or
Push Knob In
Yes
(NORMAL DISPLAY)
OVEN
PREHEATING
PREHEAT TEMP = 520 F
Troubleshooting
PREHEAT CONDITION
See component test procedures section
No
for testing procedures and results.
(NORMAL DISPLAY)
1
3 4
5
BACK
PROGRAM
OVEN REACHES
TEMPERATURE
Yes
MENU
2
6
MANUAL
COOK
CHANGE
TEMP
Indicates Rising Temperature
No
Indicates Temperature Reached
(NORMAL DISPLAY)
READY
PREHEAT TEMP = 520 F
MENU
PROGRAM
Inoperative Display Board Inoperative Touch Screen
See component test procedures section for testing procedures and results.
1. Inoperative Thermocouple
2. Inoperative Radiant Heater
3. Inoperative Convection Heater
4. Inoperative Temp Sensor (RTD Radiant)
5. Inoperative Main Board
6. Broken or Loose Wire
CHANGE
TEMP
MANUAL
COOK
16
SERVICE TEST
1. Press Off Pad Repeatedly Until Press to Preheat Appears
2. Press Hidden Pad
3. Press Pads 1-3-5-7-9
Yes
(NORMAL DISPLAY)
SERVICE MODE
OVEN INFORMATION
DISPLAY VERSION: 0.39 MAIN VER: 0.46 EE 0.3 DOOR CYCLES 20,156 TUBE HRS: 2156 EE 255
Troubleshooting
MICROWAVE CONDITION
NEXT TEST
EXIT
PRESS NEXT TEST
(NORMAL DISPLAY)
SERVICE MODE
MAGNETRONS #1 & #2
MAGNETRON #1: 0 AMPS
MAGNETRON #2: 0 AMPS
ACCEPTABLE RANGE:
NEXT TEST
CANCEL
PRESS TURN ON
Yes
PREV
TEST
CLEAR
INFO
PREV TEST
TURN
ON
No
No
No
Hidden Pad
See component test procedures section for testing procedures and results.
Inoperative Touch Panel Inoperative Touch Screen
See component test procedures section for testing procedures and results.
Inoperative Touch Screen
See component test procedures section for testing procedures and results.
Inoperative Main Board
See component test procedures section for testing procedures and results.
COOLING FANS TURNS ON
Yes
MAGNETRON #1: 5-12 AMPS
MAGNETRON #2: 5-12 AMPS
Yes
No
1. Inoperative Power Relay
2. Inoperative Primary Switch
3. Inoperative Secondary Switch
4. Fuse (F3)
5. Fuse (F4)
6. Inoperative Triac
7. Inoperative Main Board
8. Inoperative Capacitor
9. Inoperative Diode
10. Inoperative H.V. Transformer
17
CALL SERVICE
CODE G0
Troubleshooting
OPERATIONAL CODES
During oven operation the display may indicate one of the following:
1. When you press the pad/ knob to preheat the oven the display indicates.
2. During cooking, the oven display indicates.
1. Unplug / plug oven in
2. If code continues to appear. Replace Electronic Limiter
1. After food is placed in the oven the door is closed the display indicates.
DOOR
OPEN
CLOSE DOOR
PLACE FOOD
IN OVEN
See component test procedures section for testing procedures and results.
1. Inoperative Monitor Switch
2. Interlock Switch Assembly out of adjustment
3. Broken or loose wire connection
1. After food is placed in the oven the door is closed the display indicates.
See component test procedures section for testing procedures and results.
1. Interlock Switch Assembly out of adjustment
2. Inoperable Monitor Switch
3. Broken or loose wire connection
18
OVEN NOT AT
PREHEAT
TEMPERATURE
Troubleshooting
OPERATIONAL CODES
1. At the end of a cook cycle and the food is removed and the door is closed the display indicates.
2. When a pad is pressed the display indicates.
Change Option Code #10 to OFF
1. Normal do not service the oven for this.
CLEAN
FILTER
CHECK DOOR
RESTART PROGRAM
CHASSIS MEMORY
ERROR
Option #12 This is activated at the factory.
It will appear every 7 days. Note: Customer can change this option as desired. See Quick Start Reference Guide section.
See component test procedures section for testing procedures and results.
1. Door not fully closed.
2. Inoperative Power Relay.
3. Inoperative Primary Interlock Switch.
4. Inoperative Secondary Interlock Switch.
5. Secondary Interlock Switch out of Adjustment.
6. Broken or Loose Wire Connection.
7. Inoperative HV System (Magnetron).
1. Unplug the oven and remove right side panel.
2. Disconnect the data key board connector from the display board (Figure 1).
3. Plug the oven in (See Caution below).
4. Carefully reinstall data keyboard connector onto the display board.
5. Press and hold Pad 2 ( The display will indicate user options).
6. Press Save pad. Note: If chassis memory error returns replace data keyboard.
Figure 1
CAUT IO N
Oven is energized, use care when plugging connector into data key board.
Data Key Connector
19
Display Diagnostics
Error Codes
Display Description Corrective Action
B0 Touch Panel Replace Touch Panel B1 Touch Panel Replace Touch Panel
C-0 Temp Sensor (RTD) (open) Replace Temp Sensor C-1 Temp Sensor (RTD) (shorted) Replace Temp Sensor C-2 Temp Sensor (RTD) (out of range) Replace Temp Sensor D-0 Thermocouple (RTD) (open) Replace Thermocouple D-1 Thermocouple (RTD) (shorted) Replace Thermocouple D-2 Thermocouple (RTD) (out of range) Replace Thermocouple G-0 Oven Exceeded Max. Temp. Unplug / Plug oven in* G-2 Magnetron TCO Perform service test (Magnetron #1 & #2) G-2 Cooling Motor Perform service test (Cooling Fan) H-0 Signal Missing Plug disconnected from J1 on main board H-1 Main Board Set Point Incorrect. Unplug / Plug oven in H-2 Main Board Replace main board H-3 Main Board Replace main board M-0 Current Sense Low Amps Perform service test (Magnetron #1 & #2) M-1 Magnetron 1 Low Amps Perform service test (Magnetron #1) M-2 Magnetron 2 Low Amps Perform service test (Magnetron #2)
Note: While in the service test the error history can be cleared by pressing and holding Pad 1 see page 28.
*If G-0 continues to appear. Replace Electronic Limiter.
20
AXP20 Service Test
Access to Service Mode
Screen While at the Main Screen, press the
Service Test
following sequence on the keypad:
NOTE: The “MICROWAVE ONLY” button may or may not be present.
1. Press OFF pad until PRESS TO PREHEAT appears.
2. Press Hidden Pad.
3. Press pads 1 - 3 - 5 - 7 - 9 The display indicates SERVICE MODE.
Hidden Pad
Oven Information
Screen This screen is Oven Information
showing the versions of software in the control boards and information about door cycles and tube hours.
1.0
.64
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
CLEAR INFO: Press this pad to reset the Door Cycles and Tube Hours back to zero.
EXIT: Press this pad to return to the ovens Main Menu
1
21
Service Test
Manual Operation of Magnetrons #1 & #2
Screen This screen will allow operation of
Magnetron #1 and #2 together and show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the magnetrons on and off.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, each mag’s amp draw should be 5 – 12 amps.
2
Manual Operation of Magnetron #1
Screen This screen will allow operation of
Magnetron #1 and show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the magnetron on and off.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw should be 5 – 12 amps.
3
22
Service Test
Manual Operation of Magnetron #2
Screen This screen will allow operation of
Magnetron #2 and show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the magnetron on and off.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw should be 5 – 12 amps.
4
Convection Heater
Screen This screen will allow operation of the
convection heater and show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the heater on and off.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw should be 5 – 12 amps.
5
23
Service Test
Radiant Heater
Screen This screen will allow operation of the
radiant heater and show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the heater on and off.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw should be 10 – 16 amps.
Convection Fan – Low Speed
Screen This screen will allow operation of the
convection fan at a low speed and show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the convection fan on and off at a low speed.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw is too low to read.
6
7
0
24
Convection Fan – High Speed
Screen This screen will allow operation of the
convection fan at a high speed and show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the convection fan on and off at a high speed.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw should be 0.6 – 2.6 amps.
Cooling Fan
Screen This screen will allow operation of the
cooling fan show the number of amps being drawn.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the cooling fan on and off.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw should be 0.9 – 2.5 amps.
8
9
(It may not read amps)
(It may not read amps)
Service Test
25
Service Test
Antenna Motor
Screen This screen will allow operation of the
antenna motor show the number of amps being drawn.
NEXT TEST: Press this pad to go to the
0
next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
TURN ON: This pad will toggle between turning the antenna motor on and off.
CANCEL: Press this pad to return to the Main Menu
RANGE: Under normal operation, the amp draw may be to low to read.
10
RTD Status
Screen This screen will show the temperatures
being reported to the RTD’s in the oven. The maximum temps seen by the controller are also recorded for diagnostic purposes.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
CANCEL: Press this pad to return to the Main Menu
CLEAR INFO: Press this pad to reset the Maximum RTD temps to zero.
11
26
Service Test
Memory / Network Status
Screen This screen will show which memory
chips are present and if the oven is hooked up to an external network.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
CANCEL: Press this pad to return to the Main Menu
12
Error List
Screen This screen will show a description of
the types of errors that can occur.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the previous Service Mode Test
CANCEL: Press this pad to return to the Main Menu
13
27
Service Test
Error History
Screen This screen will show the previous error
codes that have occurred in the oven.
NEXT TEST: Press this pad to go to the next Service Mode Test
G2
C0
H1
B0
PREV TEST: Press this pad to go to the
previous Service Mode Test
SCROLL: This pad will advance through the history of the error codes. (1-10)
CANCEL: Press this pad to return to the Main Menu
Note: To clear codes: Press and hold Pad 1 until Code(s) disappear.
14
Voltage Switching
Screen This screen will show the line voltage
detected by the oven.
NEXT TEST: Press this pad to go to the next Service Mode Test
PREV TEST: Press this pad to go to the
208
previous Service Mode Test
CANCEL: Press this pad to return to the Main Menu
15
28
Calibration
Touch Screen Calibration
To calibrate the touch screen perform the following steps.
1. The oven must be plugged In.
2. Stand-by screen must be in the Display.
3. Press the Hidden Pad.
Standby Screen
Type A Type B
Hidden Pad
4. Press Pads 4, 5, 6.
5. Press Directly ON small Square in the Display.
The Square will move to a different location on the Display.
Note: If the small square did not follow you to each square repeat each square.
6. Press Directly On the small Square in the Display again until the
square disappears.
7. Press the 0 Pad.
8. A small box will appear in the top left square. Press on each box and the small square will follow. After you have touched all the boxes and the small square followed you go to step 9.
9. Press the 0 pad to return to the Stand-by screen.
29
Component Testing Procedures
WARNING
!
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Test Results
Thermal cutout Disconnect all wires from TCO.
Measure resistance across terminals.
Magnetron TCO .......................................
Open at 300°F (149°C) and closed at 257°F (125°C)
MT2
MT1 GATE
Triac (TR1) (TR2) (TR3) (TR4)
Diode
Triac Disconnect wires to triac.
Capacitor
Snubber assembly Disconnect wires to snubber.
Magnetron
Cooling blower motor
Discharge Capacitor
Remove diode lead from capacitor and connect ohmmeter.
Reverse leads for second test.
Measure resistance from:
MT1 to MT2..............................................
MT1 to Gate .............................................
MT2 to Gate .............................................
All terminals to ground .............................
Measure voltage from:
MT1 to Gate
Discharge Capacitor
Remove wires from capacitor terminals and connect ohmmeter, set on highest resistance scale to terminals.
Also check between each terminal and
capacitor case..............................................
Measure resistance across terminals..........
Discharge Capacitor
Remove wires from magnetron and connect ohmmeter to terminals. Also check between each terminal and ground.
Measure voltage at motor
Measure resistance across leads..........
Infinite resistance should be measured in one direction and 50K or more in the opposite direction.
NOTE: Ohmmeter must contain a battery of 6 volts minimum.
Caution - Do not operate oven with wire to terminal MT2 removed.
Infinite Approximately 15 , then reverse meter leads 30 Infinite Infinite
0.8 VAC when energized. If no voltage, check H.V. board and wiring.
Between Terminals: Meter should momentarily deflect towards zero then return to over 5 M. If no deflection occurs, or if continuous deflection occurs, replace capacitor.
Terminal to Case: Infinite resistance
Infinite
Between Terminals: Less than 1
Each terminal to ground measures Infinite resistance. Note: This test is not conclusive. If oven does not heat and all other components test good replace the magnetron and retest.
Approximately 24 vdc at incoming leads
Approximately 24K at incoming leads
Stirrer motor Remove all wires from terminals.
Measure resistance from:
Terminal to terminal.....................................
Approximately 29K
30
.
..
.
Component Testing Procedures
WARNING
!
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Test Results
ST1
ST2
Nut 15/16” (26mm) Deep Socket
10
5
9
4
8
3 1
7
2
6
0 1
2 4
6 8
Wire harness High voltage board
Transformer
Convection blower motor
Discharge Capacitor
Remove all wires from terminals.
Measure resistance from:
230 to COM..................................................
208 to COM..................................................
230 to Ground..............................................
208 to Ground..............................................
Terminal 5 to 6.............................................
Terminal 4 to Ground...................................
Use Service test to verify operation
ST1-1 to ST1-3 BK BU
ST2
----------------------------------------------
GN - YL - OR -BU-------------------------------
Less than 1 Less than 1 Infinite Infinite Less than 1 Approximately
Line Voltage
Disconnect ST2 Fan should operate at High Speed
Convection heating element
Disconnect wires from terminals.
Measure resistance across heating element.
Radiant heating element
Element 2000 W .......................
Disconnect wires from terminals.
Approximately 19 - 22
Measure resistance across heating element.
Element 3000 W .........................
Resistance thermal device (RTD)
Limiter
Note: Unit must have power applied to test Limiter.
Relay (Power)
This relay contains a diode in the coil circuit.
Temperature
32°F
350°
Red - Orange Lead Terminals
Yellow - Yellow Leads disconnected from Limiter
Terminal 6 - Terminal 7
.............................................................
(0°C)
(177°C)
...........................................................
.......................
.......................
.......................
.......................
Measure resistance from:
Terminal 0 to terminal 1 (coil) ...........
0 1
2 4
6
8
to display module
Test continuity of wires ....................... Indicates continuity
Approximately 14
Resistance
1000
1654
Line Voltage
24vdc across yellow leads (Polarity must be correct)
0
Indicates continuity
Approximately 6 to 7 M
NOTE: Analog meter is recommended
for measurement.
NOTE: If using a digital meter it must
contain a battery of 6 volts minimum.
harness
Primary switch
Com NO NC
NC to Com
NO to Com
46
Indicates continuity
Indicates infinity
Secondary switch
Monitor Interlock switch
Transformer, control (AXP20QT Only)
NC NO
COM
31
2
(1) RD to (5) OR ------------------------------------
(6) BR to (10) VT ------------------------------------
Approximately 40
Approximately 1
NC to Com
NO to Com
1 to 2
1 to 3
Indicates continuity
Indicates infinity
Indicates continuity
Indicates infinity
or Line Voltage
or 28 vac
31
Quick Start Reference Guide
High Speed Commercial Combination Oven
Refer to Product Safety Manual for Safety Statements. Complete Owner’s Manual available online
Oven Controls
The oven touch screen displays
menu options. The dial, keypad and touch screen can be used to navigate through onscreen menus. This guide will focus
primarily on the dial control for menu navigation.
Dial Menu Navigation
1. Rotate the dial clockwise to scroll through menu options.
2. The current menu selection will be highlighted.
3. To select menu item, press dial.
The icons below will be used throughout this guide to indicate when menu navigation other than the dial is necessary.
TOUCH SCREEN
KEYPAD
Selecting a Function
Push
Highlight menu items by rotating the dial. Push the dial to select.
Getting Started
Preheating the Oven
This oven can be set to a preheat temperature between 200°F and 520°F (95°C and 270°C).
1. Oven must be plugged in.
2. The Preheat Temperature the oven is set to will appear at the top of the display.
2. Rotate the dial to highlight the PRESS TO PREHEAT button and press to select.
3. Oven Preheating status menu will display until oven reaches preheat temperature. The main menu screen will then appear.
1.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
MENU
2.
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
MANUAL
COOK
520
PREHEAT TEMP 520° F
Programming or Changing Preheat Setting
To program the preheat setting:
1. Oven must be plugged in.
2. Rotate dial until CHANGE TEMP is highlighted and press dial to select.
3 Rotate dial until desired temperature is displayed and press
knob to select.
520° F
Cooking with Pre­ programmed Pads
To cook food using pre-programmed menu
items
1. After oven has preheated to the desired temperature, highlight desired menu category by rotating the dial and press to select.
2. Highlight menu item group and press dial to select.
3. Highlight item.
4. Open oven door, place food in oven and close door.
5. Push dial to start cooking process.
6. At end of cooking cycle, oven beeps and displays “DONE. REMOVE FOOD FROM OVEN”
1.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
MENU
Misc
Chicken
Fries
BACK
2.
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
Appet-Side
MANUAL
1.
COOK
3.
5.
Non-Meat
Vegetables
MANUAL
1.1. Tater Tots 6oz
Tater Tots 6oz Jalapeno Popper 8 Nachos Taquitos 4
COOK
Using MANUAL COOK
To cook food using a specic entered time and
power level.
1. After oven has preheated, Select MANUAL
COOK option on the menu screen by
rotating dial and press to select.
2. For Stage 1, input desired cooking time using the dial. Press dial.
3. Input desired temperature. Press dial.
4. Rotate dial until desired microwave cooking power is displayed and press.
5. Rotate dial until desired cooking fan speed is displayed. Press to select.
6. Rotate dial until desired heating setting is diplayed and press.
7. Repeat steps 2-6 for each cooking stage, if more than one stage is necessary.
8. Place food in oven as indicated on the oven display.
9. Press start pad or touch screen to start.
TOUCH SCREEN
KEYPAD
10. At end of cooking cycle, oven beeps and displays “DONE. REMOVE FOOD FROM OVEN”.
Note: To interrupt cooking cycle, open door. To resume cooking, close door and press start.
1.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
MENU
2.
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
MANUAL
COOK
2.
4.
6.
Misc
32
Quick Start Reference Guide
MENU
2.
Pasta-Pizza
3.
Meats
4.
Seaf-Sub
5.
Dess-Soup
6.
Breakfast
1.
Appet-Side
High Speed Commercial Combination Oven
1 2
ACCESSING THE PROGRAM MENU
1. To access the PROGRAM MENU, select the BACK button on the main menu screen.
MANUAL
BACK
COOK
2. Then select PROGRAM from the READY screen.
Push
Push
1.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
MENU
2.
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
MANUAL
COOK
PROGRAM MENU OVERVIEW
NEW – Add a new menu item BACK – Go to previous screen EDIT – Change an existing menu item DELETE – Delete an existing menu item
ADDING OR CHANGING MAIN MENU LEVEL OR ITEM GROUP MENU
1. From PROGRAM MENU rotate dial to select NEW to add an item or EDIT to edit an existing menu item.
2. From the MENU or MENU ITEM GROUP screen select EDIT MENU
(border will ash).
3. Using the dial, highlight pad you wish to program or edit and press dial to select.
4. Enter name for menu using keypad digits for letters, numbers and symbols. [For
example: Press Keypad “2” three times for letter “c”]
When the correct letter is displayed, wait until cursor moves to the next space. If a correction is necessary, press CLEAR to erase one character at a time.
KEYPAD
EDITING MAIN MENU CATEGORY SCREEN
MENU
1.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
2.
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
EDIT
MENU
B.
A.
1.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
EDITING FOOD CATEGORY SCREEN
MENU
2.
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
EDIT
MENU
ASSIGNED NAME
Appet-Side
SPACE CLEAR
C.
BACK SAVE
4. Highlight SAVE button and press dial to select when item is complete. If you do not wish to save the entry, press the back button to return the oven to Program Edit without saving.
5. Press BACK button to return to READY display.
1.
Misc
3.
Chicken
5.
Fries
BACK
Appet-Side
Vegetables
2.
Non-Meat
4.
6.
EDIT
MENU
ASSIGNED NAME
Misc
SPACE CLEAR
B.
BACK SAVE
MENU
A.
1.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
2.
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
EDIT
MENU
C.
33
Quick Start Reference Guide
ADDING ITEM TO ITEM MENU
1. Select NEW from the PROGRAM MENU.to add a new item or EDIT to edit item.
2. Select category you wish to change from MAIN MENU and ITEM GROUP Menus.
3. At the ITEM MENU, rotate dial until until item to be added or changed is highlighted and press dial. The conrm screen will appear and ask you to conrm the change you’re making. Touch CREATE or press knob to CONFIRM OVERWRITE. Note - When editing an item the CONFIRM OVERWRITE screen does not appear.
The cooking program menu will appear
4. For Stage 1 rotate the dial to input desired time.
5. Input desired temperature.
Push
Push
High Speed Commercial Combination Oven
CREATING NEW ITEM GROUP
MENU
2.
1.
A.
Appet-Side
3.
Meats
5.
Dess-Soup
BACK
Pasta-Pizza
4.
Seaf-Sub
6.
Breakfast
EDIT
MENU
Appet-Side
2.
1.
B.
Misc
Chicken
Fries
BACK
Non-Meat
4.
3.
6.
5. Vegetables
EDIT
MENU
1.
Tater Tots 6oz Jalapeno Popper 8 Nachos Taquitos 4
5.
Push
Misc
CREATE
CONFIRM
OVERWRITE OF
CREATE
BACK
6. Input desired microwave power
Push
7. Input desired fan speed
Push
8. Input desired (IR) heating setting.
Push
9. Press SAVE button on screen.
TOUCH SCREEN
If necessary, repeat steps 4 through 8 for stages 2, 3, and 4.
10. Enter Item Names using letters on keypad and touch SAVE.
KEYPAD
TOUCH SCREEN
COOKING PROGRAM MENU
4 5 6
SAVE
SAVE
7 8
SAVE
SAVE
SAVE
34
ASSIGNED NAME
Mozz Ch St
SPACE CLEAR
BACK SAVE
Quick Start Reference Guide
Refer to Product Safety Manual for Safety Statements. Complete Owner’s Manual available online
KEYPAD
High Speed Commercial Combination Oven
Changing User Options
There are several option you can change to customize the operation of the oven for your business. The table below shows these options; the factory setting is shown in bold type.
1. Oven must be off. To turn oven off, press OFF button on Keypad.
2. Press and hold “2” keypad for three seconds.
3. Choose option by turning dial to highlight desired option. Press knob and the next option will be highlighted.
4. Press SAVE when nished.
Option # Setting Name Options
1 Digit Entry
2 Menu Setting
3 Manual Lock
4 Program Lock
7 Keybeep Volume
8 End of Cycle Beep
9 Keyboard Window
11 Temperature Scale
12 Clean Filter
14 Magnetron Control
15 Microwave Only Mode
17 Automatic Shut Off
18 Data Transfer
91
Preheat Temperature*
Single digit entry
Double digit entry 1 Level 2 Levels
3 Levels Manual cooking allowed
Manual cooking not allowed
Changes to programs allowed
Password needed Opening door resets timer 5 Door Open
Opening door pauses cook cycle
Off 6 Keybeep
On
Low Medium
High
Continuous until door is opened Three beeps once
Three beeps repeating
Off 30 Seconds
60 Seconds
120 Seconds Off 10 Preheat Warnings Warn if oven not at temp
Temperatures are displayed in ºF for 60 Hz models
Temperatures are displayed in ºC for 50 Hz models
Off
Displays every 7 days
Displays every 30 days Displays every 90 days From Preheat, go to Ready 13 Auto Menu
From Preheat, go to Menu No individual tube programming
Individual Tube Programming
No microwave only mode
Allow microwave only mode Do not save after manual cook 16 Manual Program Save
Save after manual cook
2 Hours
4 Hours
8 Hours Disable
Begin Transfer: Card to Oven
Begin Transfer: Oven to Card
Enter Temperature in 5° increments 200°F (95°C) - 520°F (270°C)
CLEAN FILTER
When this message displays, clean the
air lter thoroughly. Cleaning the air
lter will not shut off the message. The message will automatically stop displaying after 24 hours.
Depending on microwave use and
environmental conditions, the lter
may need to be cleaned more or less frequently. Once the frequency is determined, set the option for the appropriate time frame.
Air lter and vents must be cleaned
regularly to prevent overheating of the oven. Refer to Owner’s Manual for
complete cleaning instructions.
* Option 19 not on all models
35
AXP / MXP EZCard Programming
To program the oven using the EZCard:
Oven must be in Standby mode (Preheat must be OFF)
1. Open protective cover from bottom of keypad.
2. Insert the EZCard into the slot located below the vertical keypad. Note: The EZCard can be inserted forwards or backwards.
3. From Standby, press and hold the “2” pad to go to “User Options”.
4. Go to Option #18 by pressing “Prev Option” on the screen or repeatedly pressing “Next Option”
5. Select the desired operation by highlighting “Trans knob.
6. Press the “Start” pad to begin the transfer (The screen will indicate transferring and indicate done when transfer is complete.)
7. Press the SAVE pad to complete the process. Note: You can exit from programing the oven by pressing “off” keypad.
8. Remove EZCard and close the protective cover.
Standby Mode
fer card to oven” or “Transfer oven to card” with the
USER OPTIONS
Protective Cover
USER OPTIONS
NEXT
PREV
OPTION
OPTION
CANCEL
SAVE
USER OPTIONS
User Options
Previous Options
Press and Hold 2
Press Start
NEXT
OPTION
CANCEL
PREV
OPTION
SAVE
36
NEXT
OPTION
CANCEL
PREV
OPTION
SAVE
Press Save
J2
J3
J7
BU
BU
YL
YL
J8
ORRDYLVTBK
OR OR BR BR
J12
RD
CONTROL
BOARD
J5
J1
BU
J13
GY GY BU
J10 J14
BU
GY
J9
RDYLRD
WH
J4
RD
BU
J6
BU
BK
GY
J11
J15
J4
J6
J5
J3
DISPLAY
BOARD
P2
P1
DATA KEY
BOARD
MAG TCO
SNUBBER
F FA
WH
GN
BK
OR
POWER
RELAY
VT
YL
1
8
6
4
2
0
CAPACITOR 1
MAG TCO
GY
F FA
RECTIFIER
CAPACITOR 2
5 HV
4
POWER
CORD
WH
OR
LEFT
ANTENNA
MOTOR
LEFT
POWER
XFMR 2
COM 230
GY
RECTIFIER
5
10
9
GY
WIRING DIAGRAM
PART NO. 20000403
WIRE CODE
HIGH VOLTAGE
LOW VOLTAGE
BLUE BU BLACK BK ORANGE OR BROWN BR
PINK PK WHITE WH YELLOW YL RED RD
GRAY GY GREEN GN VIOLET VT TAN TN
200
6
5 HV
4
RIGHT
POWER
XFMR 1
COM 230200
6
TOP CONVECTION HEATER
432
1
876
ST1
BU
ST2
GN
CONVECTION BLOWER
KEYPAD
J7
TOUCH
SCREEN
DISPLAY
PRIMARY
INTLK
SWITCH
TERM
BLOCK
NO
COM
NC
RADIANT RTD
WH
THERMOCOUPLE
MAGNETRON 2
YL
BR
BU
GY
OR
VT
VT
SECONDARY
INTLK
SWITCH
NO
COM
NC
GY
OR
VT
BR
RD
YL VT
YLORBU
OR
BK
VT
FUSE F6
BU
GY
FUSE F5
BU BK GY GY VT VT
WH
YL
RD
WH
BK
YL
BK
YL
FUSE F2
F3
F4
BR
BR
FUSE F1
OR
BK
BK
OR
RD
RDRDBU
RD
RD
RD
YL
YL
YL
YL
MAGNETRON 1
WH
BK
RD
RD
1 G
2
RADIANT
HEATER
TRIAC TR4
YL
VT
VT
RD
GNYLORBU
VT
OR
CONVECTION
HEATER
TRIAC TR3
GY
BK
OR
GY
BU
GY
GY
RD
ORBKBKBUBURDRD
RD
WH
WH
YLYLORORRD
RD
CONVECTION RTD
BR
BR
BK
BOTTOM RADIANT HEATER
OR
OR
1 G
2
XFMR
TRIAC
TR2
VT
BR
BK
1
G
2
LEFT
COOLING
FAN
RDBUBU
WH
RIGHT
COOLING
FAN
RDBUBU
WH
BK
XFMR
TRIAC
TR1
RD
1
G
2
RD
RIGHT
ANTENNA
MOTOR
OR
YL
FILTER
BOARD
J1 J3
LIMITER
TERM
BLOCK
J2
WH
WH
WH
RDRDRD
J1
POWER SUPPLY
BOARD
RD
OR
WH
NO
C
NC
MONITOR
INTLK SWITCH
OR
BURD
RELAY
BOARD
J2
RD
BK
J1
OR
WH
Wiring Diagram - AXP20 P1333601M, P1333602M, AXP20JB P1333606M, AXP20MK P1333612M, MXP20 P1333614M, P1333615M
37
Schematic Diagram - AXP20 P1333601M, P1333602M, AXP20JB P1333606M, AXP20MK P1333612M, MXP20 P1333614M, P1333615M
Radiant RTD
Convection RTD
F6
INTERLOCK POSITION DOOR CLOSED
38
Wiring Diagram - AXP20QT P1333610M
BK
CORD
POWER
MAGNETRON 1
MAGNETRON 2
YL
VT
RD
VT
VT
RECTIFIER
GY
MAG TCO
F FA
GY
GY
MAG TCO
F FA
GY
RECTIFIER
RIGHT
ST1
ST2
BU
BK
GN
YLORBU
BR
2
1 G
HEATER
RADIANT
TRIAC TR4
CONVECTION BLOWER
LEFT
BR
OR
OR
RADIANT RTD
CONVECTION RTD
BOTTOM RADIANT HEATER
CAPACITOR 1
6
6
CAPACITOR 2
FAN
COOLING
FAN
COOLING
GY
GY
GY
RIGHT
POWER
XFMR 1
4
5 HV
COM 230200
4
200
5 HV
COM 230
LEFT
POWER
XFMR 2
RDBUBU
RDBUBU
YL VT
GNYLORBU
J10 J14
GY GY BU
J3
OR OR BR BR
BU
2
1 G
HEATER
CONVECTION
RD
GY
TOP CONVECTION HEATER
BU
GY
TRIAC TR3
OR
BU
YL
VT
GY
BR
WH
WH
ORRDYLVTBK
J12
TOUCH
J8
BK
BK
SCREEN
DISPLAY
J7
GN
WH
YL
BR
FUSE F2
F3
F4
OR
BR
YL
YL
RDYLRD
WH
BR
J9
CONTROL
J15
J13
BOARD
J1 J3
FILTER
J4
BR
YL
BOARD
FUSE
XFMR
G
YL
F7
TR1
TRIAC
1
2
VT
WH
J11
RD
BOARD
DISPLAY
J6
BU
J7
RD
BK
WH
CONTROL
RD
G
BR
BU
BK
BK
BK
TERM
BLOCK
RD
BR
1
6
5
10
VT
XFMR
RD
BK
1
2
BK
TR2
XFMR
TRIAC
RD
RD
GY
BU
WH
J4
J2
WH
RD
RD
BU
WH
BU
BU
J3
J5
KEYPAD
BK
COM
FUSE F1
OR
OR
OR
RD
OR
BK
BU
OR
VT
J6
J5
BU BK GY GY VT VT
J1
OR
VT
BU RD
BR
ADAPTOR
BD PLUG
P2
P1
BOARD
DATA KEY
RIGHT
WH
OR
LEFT
WH
OR
TERM
BLOCK
YLYLORORRD
LIMITER
VT
BU
GY
OR
NO
VT
MOTOR
ANTENNA
MOTOR
ANTENNA
RD
RD
1
J1
RD
876
RD
FUSE F6
FUSE F5
RDRDRD
RD
PRIMARY
RD
9
432
NC
INTLK
SWITCH
RDRDBU
RD
RD
RD
10
5
YL
THERMOCOUPLE
WH
WH
WH
YL
VT
0
4
2
ORBKBKBUBURDRD
OR
BK
RD
J2
J1
OR
OR
BURD
WH
WH
J2
YL
COM
INTLK
SWITCH
SECONDARY
NO
NC
YL
YL
SNUBBER
YL
1
8
6
POWER
RELAY
BLUE BU BLACK BK ORANGE OR BROWN BR
PINK PK WHITE WH YELLOW YL RED RD
GRAY GY GREEN GN VIOLET VT TAN TN
WIRE CODE
LOW VOLTAGE
HIGH VOLTAGE
WIRING DIAGRAM
PART NO. 20032701
RELAY
BOARD
NC
NO
MONITOR
C
INTLK SWITCH
BOARD
POWER SUPPLY
39
Schematic Diagram - AXP20QT P1333610M
L1 GND L2
F1
J5-5
2
CONTROL
XFMR
F2
CONTROL
INTERLOCK
ST2-1
ST1-2
CONV BLOWER
K2
PRIMARY
+24VDC
ST2-2
J7-1
J7-2
J5-6
TACH
PWM
GND
ST2-4
ST2-5
M
J1-1 J10-1
J10-2
J10-3
J10-4
ST1-1
F7
J3-F
RADIANT
6
7
RTD
N.O.
SNUBBER
0
I2C
PORT
J12
J3-E
CONVECTION
1
ADAPTOR BD PLUG
DATA PORT
CONTROL
J3-G
RTD
9
LIMITER
F5
F6
J11
J3-H
10
J5-3
J5-1
J2-3
J3-I
J3-J
MAG
TCOs
3
4
U10
U15
CONTROL
J2-1
J1-3
J13
J3
FILTER
BOARD
ANTENNA MOTORS
TC
J5-4
J5-2
SECONDARY INTERLOCK
J5
DISPLAY
J4
J1
BOARD
M
M
CONVECTION HEATER
(TOP)
RADIANT HEATER
(BOTTOM)
J1-1
J2-6,7
GND
J2-1,2
+24VDC
POWER SUPPLY
KEYPAD
J3
J7
J4-2
U8
J9-1
U19
TR2
J9-3
T2
CONTROL
J1-3
J2-8
P2
TOUCHSCREEN
DISPLAY
K1
G
TR1
T1
T2
CONTROL
J14-2
J8-7
40ATR3
40ATR4
G
J9-4
T1
DATAKEY
BOARD
J4-1
J9-2
J14-1
J8-8
T2
T2
G
T1
G
T1
6
4
CONTROL
T
J3-L
MONITOR
INTERLOCK
J6-3
U11
CONTROL
J8-2
G
T1
40ATR2
HV CIRCUIT (2 PLACES)
6
5
4
CAPACITOR
RESISTOR
J8-3
POWER RELAY
+24VDC
J2-3
POWER
J1-1
DELAY
CIRCUIT
J2-1
K3
J6-2
J6-1
T2
RELAY BOARD
230
J8-1
J1-2
J2-4
200
T1
TO HV CIRCUIT
RIGHT MAGNETRON
F4
COM
J2-5
SUPPLY
GND
COM
COOLING
F3
T2
M
FAN
200
J7-4
J7-3
230
+24VDC
GND
CONTROL
J6-5
J6-4
U17
J8-4
J7-5
J7-6
40ATR1
T2
K4
COOLING
T1
G
J8-6
U14
FAN
J6-6
8
M
J8-5
CONTROL
TO HV CIRCUIT
LEFT MAGNETRON
20032801
RECTIFIER
MAGNETRON
FA
F
INTERLOCK POSITION DOOR OPEN
40
Appendix A
A-1
AXP/MXP Care and Cleaning
Daily Cleaning Recommendations: Follow the recommendations below for proper maintenance of the AXP/MXP oven. Please note: The use of caustic cleaning products or those containing ammonia, phosphates, chlorine, sodium or potassium
hydroxide (lye) can damage critical oven parts. Do not use water pressure type cleaning systems. Use of unapproved cleaning agents will void the terms of the warranty. Recommended Cleaning Supplies: damp towel, plastic scouring pad, ACP Oven Cleaner (Item CL10) and ACP Oven Shield Oven Protectant (Item SH10).
Wear protective gloves and protective glasses when cleaning the oven. To prevent burns, handle utensils, accessories, and door with care. Allow oven, utensils, and accessories to cool before cleaning. Oven, utensils, and accessories become hot during operation.
I. For a new oven, before using it the first time:
When oven is clean, spray damp towel with ACP Oven Shield and wipe all interior surfaces. Do not remove Oven shield. Turn oven on and pre-heat to start cooking.
II. DAILY CLEANING
WARNING
If oven is hot: Shut oven
1A.
off by pressing OFF button twice and open door. Fan will continue running until oven has cooled. Cooling takes 15­20 minutes.
1B. If oven is cold: For
optimum results heat oven to a maximum temp of 200°F (94°C), turn oven OFF, wait until fan stops.
2. Remove rack, pizza
stone, and other accessories from the cavity when it’s cooled
5. Clean Oven Interior
5A. Clean the oven door and
interior using a plastic scouring pad on metal portions of oven. White ceramic covers on the both sides of the oven turn to a yellow tan color after usage. Gently clean the ceramic covers and red sealant, apply only gentle pressure while cleaning. If needed, repeat steps 4 and 5. 5B. Clean perforated area with damp towel sprayed with cleaner.
3. Lift Bottom Element
If element is warm, use insulated gloves, oven mitt or tongs to lift the element. Remove baked on particles using a scraper.
4. Spray Oven Interior
Wear rubber gloves and safety glasses. Spray oven door, sides and floor with ACP Oven Cleaner. Avoid spraying into perforations. Allow cleaner to soak for 2 minutes.
A-2
6. Wipe Oven Interior
Using a damp clean towel, wipe the oven interior, rinse towel and wring dry, repeat 2-3 times to remove remaining oven cleaner and particles from the oven.
7. Spray Oven Shield
When oven is clean, spray a thin layer of ACP Oven Shield on all interior surfaces. Place rack back in oven. Do not remove Oven Shield.
8. Clean Oven Exterior
Clean exterior door and other surfaces with a clean cloth, sponge or nylon pad using a mild detergent and warm water solution.
III. WEEKLY CLEANING
1. Clean Air Filter
Remove the air filters located on each side of the oven at the base. Wash filter in a mild detergent solution made with warm water. Rinse and dry thoroughly. Replace filters by sliding back into the side locations.
DO:
Clean oven daily
Use non-caustic cleaner
Remove food from oven at end of cycle
Use only accessories that are both high temperature oven-safe and microwave-safe.
Wash rack with warm, soapy water and air dry.
Clean pizza stone by using a plastic
scraper to remove baked on particles.
DO NOT:
DO NOT use caustic cleaning products or those containing ammonia, phosphates, chlorine,
sodium or potassium hydroxide (lye)
DO NOT use a water-pressure type cleaning system
DO NOT cook foods with plastic wrap on them
DO NOT use abrasive scouring pads to clean ceramic side covers and the red sealant
surrounding each cover.
DO NOT wash or immerse pizza stone
DO NOT operate oven with out a load (empty) in microwave mode.
Any chemical questions please refer to Chemco's MSDS' for ACP Oven Cleaner and ACP
Oven Shield Protectant or contact ACP, Inc. ComServ Customer Service.
email: commercialservice@acpsolutions.com
A-3
60 Hz High Speed Combination Oven January 2011
16400002 Rev. 3
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