This operating manual covers the installation, operation, and maintenance of the remote
automatic antenna tuner for HF+6m with integrated four way antenna switch model
ACOM 04AT.
The ACOM 04AT tuner is specically designed and developed to work exclusively with
the ACOM series of transistor ampliers. It automatically selects one of four available
antenna outputs (as assigned in bands by the operator) and matches the impedance of
the chosen antenna output by transforming it to 50 Ohm with SWR below 1.5:1 at the
tuner input (typically below 1.3), providing an optimum load impedance for the amplier.
Any necessary readjustments are swift, following the frequency changes and antenna
selections.
The tuner matches all load impedances presenting a SWR below 3:1, regardless of
phase angle, in a continuous frequency range of 1.8 – 30 MHz and 50 – 54 MHz. In
many cases, the tuner will match loads with higher SWR (up to 10:1) as well, however
a reduction in power may be necessary if the protective functions of the tuner activate
due to high values of SWR, current, voltage, forward or reected power at the antenna
output.
Provided the SWR of the feedline/antenna system is up to 3:1, the tuner can handle input
power levels up to 1200W (PEP, mean or continuous carrier), regardless of the operating
communication mode. For feedline/antenna system SWRs between 3:1 and 10:1, the
maximum permissible power at the tuner input is gradually reduced down to 200W at
SWR=10:1 (Table 8.1), allowing for operation within tuner component specications.
The tuner can be installed both in the shack and in a remote location, e.g. in a separate
room, in a sheltered location outdoors or even out in the open, close to the antennas,
so that any feedlines from the unit to the antennas, working in mismatched conditions,
are kept as short as practically possible to avoid unnecessary losses.
Generally, a remote installation of the tuner is preferable to a local one, because it
reduces RF losses in most of the feedline’s length. Thanks to the built in automatic
antenna switch, a signicant reduction in both installation eort and required cable
length can be achieved (up to three times the feedline length with four antennas and
in-shack tuner installation).
A single cable connects the tuner to the radio station – the main coaxial feedline, which
is often already pre-installed. Tuner power supply, control and RF signals are combined
on the feedline, easing remote installation, lowering costs and uncluttering the shack.
3
Provided a low loss hi-quality cable is used (e.g. RG-213), the distance between the
tuner and the shack can be up to 100m (330ft). However, the length of the cable should
be kept at minimum to avoid any unnecessary losses, which exist in any cable even in
matched conditions.
NOTE
When tuner transportation is required, please use the orig-
inal packaging.
The wide operating temperature range of the tuner (-40 to +65oC), the single cable to
the shack, and the included accessories – all make for an easy outdoor installation.
However, if you have a choice of installation locations, you should always prefer one
that is sheltered from the elements. It will prolong the operational life of the tuner and
reduce material wear.
Regardless the choice of installation location, the operator is able to control and monitor the tuner’s work via the amplier front panel using simplied and intuitive menus in
the original style of the ACOM transistor amplier series.
1.2. USER ASSISTANCE
If you need technical or other assistance, please call your local dealer rst. If you need
more information, you can contact ACOM directly at:
Fax: +359 2920 9656, Tel: +359 2920 9780, E-mail: acom@acom-bg.com, acom@
mail.orbitel.bg, or by mail to: Soa-Bozhurishte Economic Zone, 6 Valeri Petrov str,
2227 Bozhurishte, Bulgaria. Website: www.acom-bg.com.
1.3. PACKAGE CONTENTS
ACOM 04AT tuner, complete with Weather Protection Hood ACOM 04-WP, three sets
of installation accessories: ACOM 04-DT (desk), ACOM 04-WM (wall) and ACOM 04MM (mast), two fuse replacement sets and this Operating Manual will be delivered in
as a package.
1.4. DISTINCTIVE FEATURES
•Easy set-up of user tuning presets: for a CAT transceiver a single press of the
TUNE button on the amplier front panel is all you need.
•Transparent (invisible) operation: after setting up the user presets (auto tune)
for the frequency segments and antennas, the operator will not be involved with tuner
operation.
•Three kinds of frequency segments, according to antenna bandwidth: the operator can choose according to the nature of each of the four antennas (narrow band
– Sharp, normal – Regular, and broad band – Wide).
•Capability of operation at xed frequencies (Fixed).
•Non-volatile memory for user presets (auto tune), independent for the four an-
tennas, the three types of segment width, and more than 1000 random xed frequencies for each antenna.
•The user presets are automatically loaded, following frequency and antenna
selection changes.
44
•Export (backup) of preset memory to a computer le, import of previously
made backup les from a computer to the tuner memory.
•Information about the setting age, and alerts for settings that reach a certain
age, dened by the operator in 4 possible age levels.
•Power supply and control to the tuner, as well as status return from the tuner
are facilitated over the coaxial cable between the amplier and tuner, no need for additional cables or special control signals from the transceiver (the availability of CAT
control from the transceiver will give further advantages to the setup).
•Improved electromagnetic compatibility: full tuning can be completed within
5s (typically 2-3s), at 25W at the tuner input and less than 6W at the antenna output;
quick tuning (from nonvolatile-memory presets) is completed in less than 0.05s with
zero emitted signals.
•Input SWR during full tuning cycles: below 2:1, preventing activation of trans-
ceiver PA protection.
•Input SWR after completing a tuning cycle – below 1.5:1 (typically below
1.3:1).
•Relays with gold-plated contacts for excellent receive characteristics.
•Relay switching will only take place when no RF current is owing, prevent-
ing contact arcing critical for preventing contact oxidation, surface melting and material transfer (otherwise resulting in poor receiving performance) and to avoid any
unwanted widening of the spectrum of signals, emitted during the tuning cycle.
•Air-core coils (no magnetic materials) and high-quality NP0 (C0G) ceramic
capacitors usage throughout the matching circuit.
•Improves harmonic suppression – the matching network is a low-pass L lter.
•Saves space on the operating position - can be located up to 100m (330ft)
away from the shack.
•Allows remote installation, including outdoors, close to the antenna feedpoint, minimizing losses.
•Integrated four-way antenna switch – less coaxial cable, shorter unmatched
sections, less losses.
•Antennas can be automatically and manually switched from the amplier
front panel. The last used antenna selection is memorized.
•Indication and editing of names and types of antennas in editable freeform.
overcurrent, excessive power during operation and tuning, extreme temperatures and
power supply voltages, as well as relay hot-switching.
•Safe power supply voltage (26VDC).
•Bypass mode – all components of the matching network are excluded, allow-
ing direct operation of broadband antennas.
•Service menu, allowing analysis of the tuner status and review of the used
resource of coils and capacitors for all memorized and current tuning presets.
•Integrated lightning arrestor and bleeder resistor for protection against static
discharges; automatic grounding of antennas on powering down.
1.5. SAFETY REQUIREMENTS AND DEFINITIONS
The ACOM 04AT has been designed to comply with the international safety standards
and to comply with safety and electromagnetic compatibility regulations of the FCC
and European Union.
5
This manual contains information, warnings and instructions, related to hazards, that
should be followed by the user in order to ensure safe operation and to keep the tuner
in a safe working condition at all times.
Warnings:
The explicit denitions described below apply to this operating manual:
WARNING HIGH VOLTAGE - These signs draw attention to procedures, which, if not
correctly performed, may result in injury, re hazard, and electric or lightning shock.
CAUTION - These signs draw attention to procedures which, if not correctly performed,
may result in equipment damage, not exclusively to the tuner but also to connected
equipment.
NOTE - These signs draw attention to procedures which, if not correctly performed,
could result in inconvenience.
WARNING HIGH VOLTAGE
For details about lightning protection see Appendix 1
at the end of this manual.
WARNING HIGH VOLTAGE
For safe tuner operation, the tuner’s grounding terminal la-
beled GROUND should be connected according to the applicable standards and local regulations for electric safety,
re safety and lightning protection, in all cases the radio
station is equipped with outdoor antenna/s!
WARNING HIGH VOLTAGE
Never run cables into the radio station directly from outside
(through a wall or window), whether from antennas, tun-
ers, groundings, telephone or network lines, etc. The cables should rst pass trhough the foundation of the building
where they should be secured in a way that is standard for
your region (observe the recommendations stated in Ap-
pendix 1 at the end of this manual, if no other data is avail-
able), in order to avoid conduction of a lightning strike with
all resulting consequences – death, injury, re, equipment
damage, destruction, etc. (Appx.1-8).
WARNING HIGH VOLTAGE
Regardless of the recommendations herein, it is your re-
sponsibility to consult a professional electrician for advice
on installing your grounding system, and to refer to, togeth-
er with the electrician, the applicable standards and local
regulations for electric safety, re safety and lightning pro-
tection, in all cases the radio station is equipped with
66
outdoor antenna/s, in order to ensure that your installation
complies with all applicable requirements. The applicable
standards and local regulations shall prevail if there is
a dierence in the requirements, and if they contain more
or stricter requirements than the minimum for installation
stated in Appendix 1. NEVER underestimate the danger
of lightning!
1.5.1 Lightning protection when the tuner is installed in a building
WARNING HIGH VOLTAGE
For details about lightning protection see Appendix 1
at the end of this manual.
1.5.1.1 The tuner’s terminal labeled GROUND
should be connected through a low-impedance connection with a cross section of
no less than 20 sq. mm (preferably at-shaped and solid – band or plate, rather than
with a exible multistrand cable), to the main grounding plate of the radio station
(Appx.1-9).
1.5.1.2 The antennas
should be connected by coaxial cables buried in the ground (when coming in from the
eld) or securely attached to the wall of the building (when coming down from the roof),
all along the route from the antennas to the foundation of the building where, before
entering, are discharged from the lightning charges in a safe way – directly into the
ground. For this purpose, the braids of the coaxial cables should be securely grounded by a low-impedance connection to the main grounding plate of the building
(Appx.1-8).
1.5.1.3 From a low point close to the foundation of the building,
before going up to the radio station, the wires of the antenna cables should be equipped
with pulse overvoltage limiters (surge arresters), the grounding terminals of which
should be connected through a low-impedance connection to the main grounding
plate of the building (Appx.1-8).
WARNING HIGH VOLTAGE
When installing the tuner in the shack, do not connect antenna cables to the tuner if they are entering the building
directly, without being grounded through a low-impedance
connection to the main grounding plate of the building!
Properly grounded antennas shall be guided to the shack
from the inside and from below, from the foundation of the
building and its main grounding plate rather than directly
from outside! (Appx.1-8).
7
1.5.2 Lightning protection when the tuner is installed outdoors
WARNING HIGH VOLTAGE
For details about lightning protection see Appendix 1
at the end of this manual.
When installed on a roof or in the eld, the tuner and antennas, if not provided with a
separate lightning protection, should be within the protection range of an existing light-
ning protection system.
Checking the eciency range of a lightning rod is performed using the method known
as “rolling sphere”.
If the tuner and/or the antennas are not protected by an existing lightning protection
system, the system should be extended, its range of action should be increased or a
new lightning protection system should be built, with a sucient range of action and
in compliance with all requirements of the local standards and regulations for electric
safety, re safety, and lightning protection.
1.5.2.1 The tuner’s terminal labeled GROUND
should be connected through a low-impedance connection (preferably at-shaped)
with a solid cross section of no less than 20 sq. mm to the closest (at a distance less
than 6m) main conductor from an existing grounding system for lightning protec-
tion, and where there is no such system, to a purpose-built individual low-impedance
grounding system for lightning protection, driven or buried directly in the ground
and in compliance with all requirements of the local standards and regulations for elec-
tric safety, re safety, and lightning protection (Appx.1-7).
1.5.2.2 The braids of the antenna coax cables
should be connected through a low-impedance connection (preferably at-shaped) with
a solid cross section of no less than 20 sq. mm to the same grounding system for
lightning protection, to which the tuner is connected, but with independent connec-
tions, i.e. the connections of the coaxial braids to the grounding system for lightning
protection should not be broken in case the tuner is temporarily removed (e.g. for main-
tenance).
1.5.2.3 Before the antenna cables are laid to the tuner,
they should be equipped with pulse overvoltage limiters (surge arresters), the grounding terminals of which should be connected in the same manner as the braids in section
1.5.2.2.
1.5.2.4 The feedline between the shack and a remotely located tuner
should be coaxial cable buried in the ground (when coming from the eld) or securely
attached to the wall of the building (when coming down from the roof), all along the
route from the antennas to the foundation of the building. At the foundation, the braid
of this cable should be securely grounded at ground level and just before entering the
building, through a low-impedance connection (preferably at-shaped) with solid sec-
tion of no less than 20 sq. mm to the main grounding plate of the building (Appx.1-8).
88
1.5.2.5 At the place of entering the building,
before going further to the radio station, the feedline between the amplier and tuner
input should be equipped with a pulse overvoltage limiter (surge arrester), the grounding terminal of which should be connected through a low-impedance connection to
the main grounding plate of the building (Appx.1-8).
1.5.3 Electric Safety Precautions
WARNING HIGH VOLTAGE
The electronics inside the tuner operate under high direct-current voltage up to 200V, which is fatal! Never allow
anyone, especially children, to insert any object into box
holes – this may cause electric shock. Disconnect all cables from the tuner and every time wait at least 1 minute
before opening it!
WARNING HIGH VOLTAGE
RF voltage at antenna feedpoint and elements may exceed
several thousand volts! Never touch the antenna or an-
tenna isolators during transmission and tuning – this may
cause deep RF burns as well as indirect traumas, such as
falling!
1.5.4 General Safety Precautions
WARNING HIGH VOLTAGE
Do not undertake any repair or alteration in the design or
software of the tuner by yourself, as this may threaten your
or someone else’s health and life, or damage the tuner or
connected equipment, which is not covered by the warranty.
CAUTION
To prevent damages not covered by the warranty, read
carefully Section 2, TUNER INSTALLATION, in this Oper-
ating Manual. Should you have any doubts related to installation, your safety during operation or tuner reliability,
please contact your local ACOM dealer rst. See S. 1.2 for
ACOM contact information.
2. TUNER INSTALLATION
The tuner can be installed at a xed site (in a room), under a shelter or outdoors – with
a special set of installation accessories for desks, walls or masts.
9
WARNING
Never operate the tuner with its cover removed! Touching
the components inside the tuner while transmitting may re-
sult in RF burns and injury.
Mount/place the tuner so that the antenna terminals are not
accessible during operation.
Do not mount the tuner in a position that will put it under
water at any time.
Do not mount the tuner in a place that will allow sprinklers
or water hoses to spray the weather seals or connectors.
CAUTION
Do not try to additional weather sealing to the tuner. It
should be installed in an airy location in order to cool down
during operation and to dry up after rain or morning dew!
Fig. 2-1. ACOM 04AT tuner, with the ACOM 04-WP
weather protection cover removed, and without installation
accessories
Your new ACOM 04AT will be shipped with the protective cover mounted. Regardless
of which mounting option will be chosen (desk, wall or mast), in order to mount the
selected bracket, the weather protection cover must be removed (Fig. 2-1).
1010
The cover (2) is xed to the tuner body (3) with 5 mounting brackets (4). Place the tuner on a at leveled surface with connectors facing down. Unscrew the 5 bolts (1) and
carefully lift the weather protection cover o the tuner body. If the tuner will be desk
mounted, the weather cover (2) and mounting brackets (4) should be safely stored.
The mounting brackets (4) are removed by placing the tuner with the connectors facing
up and unscrewing the 10 bolts (5), holding the brackets. If the tuner will be mast or
wall mounted, the weather protective cover (2) will be reassembled after mounting the
selected mast or wall bracket.
2.1 UNPACKING AND INSPECTION OF DELIVERED PACKAGE
NOTE
Before undertaking tuner installation, read this manual
thoroughly.
Upon shipment arrival carefully inspect the shipped cartons for mechanical damage.
Remove all contents from the cartons and inspect the tuner chassis and all installation
accessories for any missing items according to the order, as well as for any transportation damages. If you notice anything missing or damaged, immediately notify your
ACOM dealer. Any delay may void the warranty of the carrier.
Store safely the unused accessories and entire packing for possible future use or
transportation.
2.2 POWER SUPPLY VOLTAGE
The tuner is powered by direct-current voltage +26VDC +10/-15%, supplied through
the coaxial cable from the ACOM amplier RF output to the RF input of the tuner, labeled 50 Ohm RF +26VDC POWER & CONTROL.
CAUTION
In order to avoid any damage (not covered by the warranty), never connect the input jack of the tuner, labeled
50 Ohm RF+26VDC POWER & CONTROL to any power
source except the output of an amplier from the ACOM
transistor series.
2.3 INSTALLATION AND CONNECTION FOR INDOOR OPERATION
NOTE
For installation and connection for remote / outdoor operation see S. 2.4.
If the desk mounting option is chosen, the tuner is placed on the desk with the
connectors facing to the back, rubber feet facing down and secured in place with the
provided desk bracket (Fig. 2-2). The decorative black anodized aluminum faceplate
provides an aesthetic look, matching any high-end ham radio setup.
11
Fig. 2-2. Desk installation bracket
The desk bracket (2) is secured to the tuner body (1) via 4 at-head bolts (3) - Fig. 2-2.
Be sure to place the provided metal spacer plate (4) between the bracket and the tuner
body. The bracket is nished o with black polymer paint, reducing the possibility of accidental scratching of the desk surface.
After mounting and securing the tuner to the desk, the only contact surfaces are the
rubber feet and rubber protector of the bracket bolt, ensuring scratch-free desk surface.
1212
Fig. 2-3. Securing the ATU to a desk
After securing the tuner body (1) on the desk (2) by fastening the bracket bolt (4), the
bracket (3) remains hidden from sight – gure 2-3. This ensures both a tidy workspace
and the necessary stability of the tuner body together with up to 5 heavy coaxial cables
connected to the back side.
WARNING HIGH VOLTAGE
For INDOOR tuner operation, the grounding terminal of the
tuner labeled GROUND and the antenna feeders should be
connected as described in S. 1.5.1.
Check if the antenna cables and grounding system of your radio station are installed
as described in S. 1.5.1. Next, connect the grounding terminal (5) of the tuner labeled
GROUND (Fig. 2-3) to the main grounding plate of the radio station (appx.1-9).
After connecting the grounding terminal, connect the antenna feeders (up to 4 coaxial
cables) to the respective connectors (6) ANTENNA 1 through 4 on the tuner (Fig. 2-3).
Without powering up the amplier, use a coaxial cable to connect the tuner HF input (7)
labeled 50Ohm RF +26 VDC POWER & CONTROL (Fig.2-3) to the ACOM transistor
ampliers output labeled RF OUTPUT.
2.4 INSTALLATION AND CONNECTION FOR OUTDOOR OPERATION
The wall and tower mounting brackets, provided with your tuner, allow the tuner to be
remotely mounted, reducing losses, installation costs and installation complexity. This
option should always be preferred if applicable. Remote operation drastically reduces
feedline losses, resulting from operating a mismatched coaxial line, leaving only the
inherent losses of the cable, operated in a source-feedline-load matched mode.
NOTE
For installation and connection for indoor operation see S.
2.3.
NOTE
Before commencing tuner installation, carefully consider
and map out the way the coaxial cables run from the amplier to the tuner and from the tuner to the antennas, as well
as the manner in which they will enter the shack.
WARNING HIGH VOLTAGE
To prevent accidents, tuner installation and connection to
the grounding and antennas should only be carried out in
clear, quiet and sunny weather, when there is no danger
of lightning and static discharges.
Life threatening voltages and electrostatic charges may occur in the antenna and the
cables you install, both as a result of a direct lightning strike or by induction after a lightning strike on adjacent objects, and may also be statically induced by charged clouds
or energized by dust storms!
13
WARNING HIGH VOLTAGE
Do not commence tuner installation if you don’t have a secure lightning protection grounding system as per S. 1.5.2.
Do not use grounding systems that aren’t built to regulations – this may lead to re, gas explosion, other inci-
dents or death, including that of other persons. Never use
the tuner, unless it is properly grounded!
At rst, lay out the cables along the route to the radio station and antennas, and pro-
tect them from mechanical damage, in case they move in the wind, snow or ice. When
the end of the cable is inserted in the foundation of the building, take precautions to
seal against wetting the connecting terminals, main grounding plate of the building
(appx.1-8) or other connections thereof. As a minimum, leave a sucient U-shaped
slack before cable insertion to facilitate water dripo.
At the selected location install an appropriate set of installation accessories (ACOM
04-WM for walls or ACOM 04-MM for masts), as described hereafter. Do not install the
protection cover at this point.
The tuner should be mounted strictly horizontally, with the connectors facing downwards and at a height of no less than 1m above base level (ground or roof).
The installation height above the base is essential in order to install cables with a sufcient U-shaped slack under the tuner bottom level, so that any rain, dew and other
precipitation or sprays reected from base will not wet the tuner and will safely dripo.
Also, in the case of heavy snowfall, the snow will not reach the tuner connectors.
2.4.1 If the wall mounting option is chosen – Fig.2-4
The protective cover (1) is removed by unscrewing the ve bolts (2). The ve cover
holding brackets (7) are left in place, attached to the tuner body. Using the provided in
the mounting kit four at-head bolts (5), the wall bracket (4) is secured to the tuner body
(3) and then the protective cover (1) is secured back in place with the ve bolts (2).
1414
Fig. 2-4. Wall installation bracket
The whole assembly (1 & 2) is then secured to a wall with 6 bolts (3) with the weather protective cover facing up – gure 2-5. Although the weather protective cover (1)
provides the necessary shielding from the elements, whenever it’s possible, the tuner
should be mounted under a shed. This way maximum protection and minimum material wear both from water and sunlight and heat will be provided, extending the tuner’s
operational lifespan. When installing the system outdoors always select a location,
free from any possible loose cables or other objects that might fall on or hit the tuner
assembly.
15
Fig. 2-5. ATU installed on a wall
2.4.2. If the mast mounting option is chosen – gures 2-6 & 2-7
The weather protective cover (1) is removed by unscrewing the ve bolts (2). The
ve cover holding brackets (6) are left in place, attached to the tuner body. Using the
provided in the mounting kit four at-head bolts (4), the mast bracket (3) is secured to the
tuner body and then the weather protective cover (1) is secured back in place with the
ve bolts (2).
Thread the three hose clamps (5), provided with the mounting kit, through their respective
rectangle opening pairs in the mast bracket (3).
1616
Fig. 2-6. Mast installation bracket
The whole assembly – gure 2-7 (1 & 2) is then secured to the mast with the connectors facing down using three hose clamps (3). Always secure any loose cables, guy
wires or any other object that might fall on or hit the tuner assembly.
Both mast and wall brackets have mounting holes for securing cables with the provided cable clamps (pos. 3 in the item list). The cable clamps are mounted with bolts (pos.
11) and a combination of 2 washers (pos. 10 and 13).
Finally, slip the Weather Protection Cover ACOM 04-WP over the tuner – gures 2-4
to 2-7, (1) - directing it with the protruding part (marked with ACOM) up. Place it
over the provided four carrying pins protruding from the tuner chassis. Carefully align
the protection hood until the pins t into the respective holes; the cover will go down a
bit and will rest on the ve carrying plates in the tuner base. Check whether all walls
of the protection hood are equidistant from the tuner chassis and whether their bottom
edges are parallel.
Use the provided xing elements in the installation kit to x the protection hood securely in place. Loosely screw all nuts and screws at rst, then fasten them tightly.
Fig. 2-7. Securing the ATU to a mast
17
CAUTION
When mounting in the open, never install the tuner in a
slanted position neither with protection hood down, to avoid
contaminating the inside of the assembly, and to prevent
precipitation from seeping into it. This may cause damage
that is not covered by the warranty!
WARNING HIGH VOLTAGE
For remote / outdoor tuner operation, the grounding termi-
nal of the tuner marked GROUND, and the antenna feeders should be connected as described in S. 1.5.2.
CAUTION
After completing the tuner installation, attaching, and con-
necting the cables, check the reliability of all xtures and
fasten again, if necessary. Apply mineral jelly or another
suitable lubricant to the connectors, grounding terminal,
and assembling nuts and screws to prevent jamming/
clinching or damage to the threads in a future disassembly.
LIST OF ACCESSORIES
Nr.ITEMPCS
1Mast Bracket1
2Desk Bracket1
3Cable clamps5
4Desk Bracket Bolt1
5Desk Bracket Bolt Threaded Pad1
6Hose Clamp - small3
7Desk Bracket Spacer Plate1
8Wall Bracket1
9Hose Clamp - large3
10Washer (DIN6798-A4.3-A2) - mounting pos. 1, 8 and 3 (together with 13)10
11Bolt (DIN7985-M4x10-A2) - mounting pos. 1, 8 and 3 (together with 13)10
12Flat-Head Bolt (DIN965-M4x12-A2)4
13Washer (DIN9021-M4-A2) - mounting pos. 3 (together with 10 and 11)5
1818
Fig. 2-8. Accessories
2.5 GROUNDING – ADDITIONAL INFORMATION
Ground the tuner and install the cables from the antennas and from the tuner obeying
safety requirements in S. 1.5. You need to distinguish between dierent kinds of
grounding according to its function!
2.5.1 LIGHTNING PROTECTION GROUNDING
See the instructions provided in S. 1.5 and Appendix 1. This kind of grounding is used
for lightning protection of people, buildings and equipment, but does not protect
you from voltages or currents with mains frequency or emitted/induced RF signals.
2.5.2 GROUNDING FOR PROTECTION FROM ELECTRIC SHOCK
This grounding (or neutralizing in some cases) is used for protection from electric shock
from currents with mains frequency. It will not protect you from a possible lightning or
emitted/induced RF signals.
To ensure that your installation complies with the requirements consult a qualied electrician to nd out if simultaneous grounding and neutralizing, according to the rec-
ommendations of S. 1.5, is allowed by the applicable standards and local regulations
for electric shock protection.
19
2.5.3 RADIO FREQUENCY GROUNDING OR COUNTERPOISE
This grounding is used for protection from transmitted/induced RF signals, and pos-
sible radio frequency interferences. It will not protect you from a possible lightning
strike or currents with mains frequency. These may be e.g. RF counterpoises (radials),
which, in particular, could even be isolated from the ground. When they are placed
at the required height and have the proper length, they can resonate and be much
more eective for RF emission and protection than a direct connection to the ground.
However, this only applies to radio frequencies. They have no protective functions
against electric shock from currents with mains frequency, or lightning.
2.6 CONNECTING RF CABLES – ADDITIONAL INFORMATION
All connections between the tuner and the radio station should be executed in the sequence described below, before the tuner is powered from the amplier.
CAUTION
Before you start connecting the coaxial cable from the radio station to the tuner, ensure that its two ends are not
connected to anything and take all necessary precautions
that no one has access to them! Place warning signs at
both ends reading: WARNING! DO NOT TURN ON – PEOPLE WORKING!
a) Before doing anything else, connect the tuner’s grounding terminal.
WARNING HIGH VOLTAGE
Do not proceed with the installation, unless you have con-
nected the tuner grounding terminal marked GROUND
to the lightning protection grounding or the radio station
grounding system, according to tuner installation location,
see S. 1.5.
WARNING HIGH VOLTAGE
Before connecting any cable to the tuner, use a voltmeter
to make sure there is no AC or DC voltage above 12V from
the pin of the cable connector to the grounding terminal
of the tuner, from the ring of the cable connector to the
grounding terminal of the tuner, and between the connector
pin and ring!
b) Assign the antenna numbers (1 to 4) in advance. After verifying that there is no dangerous voltage, connect, one at a time, all available antenna cables to the respective
antenna sockets, ANTENNA 1 to ANTENNA 4 of the tuner, without fastening the connector rings at rst, so that the cables may still be axially turned and adjusted.
2020
Lay out the cables in the necessary directions and attach them to the provided holes
in the supporting bracket. Finally, fasten the rings of the coaxial connectors so that
swinging and vibrations from the wind will not loosen them. If you need additional
binding points besides the holes in the supporting bracket, ax the cables further, e.g.
up the mast or to other surrounding objects and walls. Use only UV-resistant materials!
CAUTION
Always leave a sucient U-shaped slack in the cabling below the tuner’s bottom level, so that any water would dripo
and not enter the tuner.
c) Connect the RF coax from the radio station to the tuner socket labeled “50 Ohm RF
+26VDC Power & Control" in a similar way. If the distance to the radio station exceeds
30m (100ft), we recommend using a RG-213 type, an equivalent or a better cable. Lay
out and attach the input cable and fasten the connector ring.
3. GETTING STARTED WITH THE ACOM 04AT
CAUTION
Never exceed tuner specications!
Do not transmit with a high SWR!
3.1 TURNING ON AND OFF
After you complete the tuner installation instructions, verify that the amplier master
power ON/OFF switch on the back panel is in the OFF position, and the plug is pulled
out of the mains socket.
WARNING HIGH VOLTAGE
Before connecting the coaxial cable from the tuner to the
amplier output, make sure that the cable and amplier are
securely grounded to the grounding system of the radio
station. Using a voltmeter, check the cable coming from the
tuner to verify there is no AC or DC voltage above 12V from
the pin and the ring of the cable connector to the grounding
terminal of the amplier and between the connector pin and
ring!
Connect the tuner coaxial cable to the RF OUTPUT of the amplier. Besides RF power,
the tuner will be supplied with DC power from the amplier (+26V DC with consumption
up to 25 W), and bidirectional control data (60kHz FSK), all combined on the same
cable.
21
The tuner is turned on together with the amplier. Connect the power cable of the
amplier to the wall mains socket and turn it on from the front panel. To access and
operate the menus related to the tuner, you should explicitly specify that it has been
installed. To do that, enter the USER PREFERENCES menu (S. 4.2) and select:
ANTENNA TUNER / SWITCH INSTALLED: [YES].
The amplier will assign the connected tuner and will then start taking care of its control and indications. At the assignment and at any subsequent turning on, the tuner will
perform a quick tuning to retrieve from its memory the last saved tuning for the current
frequency of the amplier.
The tuner is also turned o together with the amplier. Thus the four antennas are
automatically turned o and grounded. There is no need to assign the tuner from the
menu at any subsequent powering on/o. The amplier will remember the tuner is installed and will continue to take care of it.
If, for any reason, you decide to operate the amplier without the tuner, enter the USER
PREFERENCES again and select:
ANTENNA TUNER / SWITCH INSTALLED: [NO].
After unassigning the tuner, you will have to connect a matched antenna operating at
the respective frequencies to the amplier output. Also, when the tuner is unassigned,
you will not be able to use its antenna switch.
3.2 INDICATION, CONTROLS AND MENUS
3.2.1 TUNER INFORMATION AREA ON THE AMPLIFIER SCREEN
After the operator species in the USER PREFERENCES that a tuner is installed, the
amplier indication changes:
– The screen displays a frequency range showing the availability or absence of tuner
settings for all frequency segments in the current band, to which the amplier is tuned.
The light gray segments have a user tuning stored in the tuner memory, and the black
segments do not have one. The current operating segment, which contains the work-
ing frequency of the transceiver, is enclosed in a thin orange frame, which moves as
the transceiver frequency moves from segment to segment.
– The numerical values displayed above the frequency range now show the boundaries of the current operating frequency segment (rather than of the entire band, if
no tuner is present); in front of the values, there is a label reading “ATU Matched”,
“Memory Settings” or “ATU in Bypass”, according to the tuner mode at that time; after
the values are displayed the number, the selectivity type and the name of the currently
connected antenna (see the Antenna Assignments menu, S. 6.1). For example, “A2R”,
indicates the antenna nr. 2 with Regular degree of selectivity is selected. The antenna
number may be from 1 to 4 and each antenna may have dierent type, specied by the
2222
operator (up to four degrees of selectivity). The antenna names after the number may
also be edited (see S. 6.1).
When a tuner is assigned (S. 4.2):
- The information area above the buttons is reserved for messages concerning the
tuner.
- The BAND buttons (up and down) become SEGMENT.
- The TUNE and ANT buttons become available and can be used.
The tuner performs a quick tune-up using memorized data for the current operating
frequency and antenna. If there is no suitable setting in the tuner memory, the tuner
stays in BYPASS mode.
3.2.2 SEGMENT UP/DWN BUTTONS (SECOND FUNCTION – BAND)
The two SEGMENT buttons with second function BAND only appear if no CAT interface is connected to the transceiver.
- Pressing briey either of the two buttons selects the next frequency segment in the
respective direction.
- Pressing and holding either of the two buttons for 1s selects the next band in the
respective direction.
Simultaneously pressing the two buttons has no function.
When there is a CAT interface connected to transceiver, the buttons do not appear,
because the segments and bands are changed via CAT automatically, following the
transceiver frequency.
3.2.3 TUNE BUTTON (SECOND FUNCTION – BYPASS)
- Pressing the button briey starts the full tuning cycle of the tuner (S. 4.3). The button operates in both OPER and STBY mode, i.e. the tuner can be used with the
transceiver in standby mode.
- Pressing and holding the TUNE button for 1s alternatively executes the BYPASS
mode (S. 4.3) of the tuner with the current antenna or reverts from BYPASS mode
by returning the tuner setting (Use ATU).
- While the tuner is in BYPASS mode, it does not retune when frequencies and bands
are changed, and the antenna change rules are retained as assigned by bands in
the table of the ANTENNA ASSIGNMENTS menu (S. 6.1).
23
- When the tuner reverts from BYPASS mode, it responds to the actual frequency
and antenna at the time of return. If there is a memorized setting for the current
frequency segment and antenna stored in the tuner memory, it is executed and the
segment range is displayed again, with the numerical values of the boundaries for
the frequency segment.
- If there is no setting for the actual frequency segment and antenna stored in the
memory at the time of return from BYPASS mode, the tuner stays in BYPASS mode
until the operator starts a full tuning cycle, using the TUNE button or until the antenna and/or frequency are changed with ones with a tuning stored in the nonvolatile
tuner memory.
3.2.4 АNT BUTTON (CHANGE OF ANTENNAS)
Antenna outputs are switched automatically, along with the change of frequency band
to the values assigned to bands by the operator in the table of the ANTENNA ASSIGN-
MENTS menu (S. 6.1).
The ANT button is only available if two or more antennas for the selected band are assigned in the table. E.g., if Antenna 2 and Antenna 4 have been assigned, the ANT button will switch between them in a “A2-A4-A2-A4...” loop at each button press, and the
unassigned numbers (A1 and A3 in the case) will be skipped. At each antenna change,
the frequency segment indication and tuning setting is refreshed as well (S. 3.2.1).
3.2.5 TUNER RELATED MENUS
When a tuner is assigned (S. 4.2), the main menu of the amplier MENU SELECTION
makes available four additional tuner related menus:
- ANTENNA ASSIGNMENTS
- ATU MEASURE
- ATU SERVICE
- ATU TUNING SETTINGS LOOK UP/ERASE
Each of these four menus will be reviewed in detail in S. 6 – Advanced functions and
options.
4. STARTING UP AND MAIN FUNCTIONS
Operating the tuner is straightforward and intuitive due to the high degree of automa-
tion. You may start operating right after installation. However, in order to make a better
use of the tuner features, and to fully adapt it to your particular environment, we recommend reading through the following information.
4.1 WHAT IS TUNING TYPE / RATE (SELECTIVITY DEGREE, SHARPNESS)
This tuning feature indicates how signicant are the changes in the quality of impedance matching between the antenna and amplier as a result of small changes of the
operating frequency. This determines the necessary width of the frequency segments
2424
required in a band, so that a sucient degree of matching is retained within any particular frequency segment. Accordingly, the tuning settings made and stored in the tuner
memory will be usable in a specic frequency segment, narrower or wider, depending
on the nature of the antenna used to do the settings.
In addition to narrowing the frequency segments and, respectively, increasing their
number per band, the high sharpness of tuning generally leads to higher heat losses
and greater instability of the settings in time or due to environmental changes.
It is clear that, by all criteria listed above, it is preferable that the tuning rate (sharpness) be as low as possible, in order to have a few wide frequency segments, with low
heat losses and stable (to external impacts) state of tuning.
Unfortunately, the tuning sharpness cannot be chosen in a random manner. The specic frequency-impedance characteristics of each antenna determine a minimum of
the tuning sharpness (minimum Q-factor of the tuned antenna circuit in the tuner),
which cannot be further reduced, unless heat loss is introduced by design (which, however, would lead to lower eciency).
E.g. antennas with reduced dimensions, often used for 160m and 80m, or at higher
frequencies, recently, which are “loaded” with coils close to the maximum current or
with “capacitive hats / caps” at the maximum voltage across the length of the antenna,
are normally tuned critically, or “sharply”.
The higher the degree of physical reduction of the antenna size, compared to its full-
size version, the steeper, more frequency-dependent, narrow-band and unstable its
settings are, in comparison with e.g. the settings of a regular dipole. Typical examples
include physically short verticals or small-size loops. A poor grounding of the vertical or
the proximity of the loops to the ground may in part reduce tuning steepness, but this is
caused by additionally induced heat losses, and is compensated by reduced eciency
of the emitter.
On the contrary, a full-size, “thick” emitter, or an emitter with a custom-designed shape,
such as a Nadenenko (cage) dipole, an exponential ground-plane or log-periodic structure, will have a much wider usable frequency band of settings than a regular dipole.
Because of the wide variety of antennas used, the Antenna Assignments menu allows
setting a “type” (selectivity degree) of tuning when they are assigned by bands. This
can be done in four dierent selectivity ranges, separately and independently for the
four antennas - S. 6.1, so that the operator can t the width of the segments to the
specics of each antenna used:
- SHARP (narrow)
- REGULAR (regular, normal) – default setting
- WIDE (broad-band)
- FIXED (for xed frequencies)
The selectivity degrees (tuning rates, antenna types) are not related to the output
25
number, i.e. each output can be declared for each type, regardless of the other ones.
Unless the operator changes it, REGULAR (normal) type is set by default for all four
antenna outputs.
4.1.1 SHARP
For moderately reduced dimensions, such as 20-25m vertical for operation at 160m,
you may select SHARP (narrow or small-band, with sharp tuning). The width of the fre-
quency segments will be approximately 0.25% of the operating frequency (e.g. 5kHz
at 160m).
This option is convenient for small-size and low-band antennas that are articially
lengthened (moderately) with load coils, or “hats / caps”, or antennas with preliminary
matching, with dipoles, verticals or loops that are not too short, with selective circuits
(traps or stubs) included in the design, etc.
4.1.2 REGULAR
Full-size dipoles, inverted V, loops, 2-3 element square or delta loops, Yagi, etc. com-
mon antennas, should be declared as type REGULAR (normal) – the option is provid-
ed as basic by default. The width of the frequency segments is approximately 1% of
the operating frequency.
4.1.3 WIDE
Naturally broad-band antennas could be declared as WIDE (broad-band). The width of
the frequency segments is approximately 4% of the operating frequency. This option
is convenient for special broad-band radiators, e.g. exponential, log-periodic, “thick” or
aperiodic (with absorbing loads) – rhombic etc. similar antennas.
4.1.4 FIXED
An extreme reduction of the physical dimensions of antennas, such as for a loop of
2-3m diameter for 80m band, would probably limit the capability to operate on a single
xed frequency only. If this is the case, select FIXED (for xed frequencies) type. Naturally, you can also make the same choice with more broad-band antennas, if this is
convenient for any other reason. This option is also convenient for reducing the probability of operating with random settings at specically set frequencies.
4.2 TUNER ASSIGNMENT AND UNASSIGNMENT
Tuner assignment and unassignment is done in the USER PREFERENCES menu of
the amplier.
If the top row of the “Antenna tuner/switch installed NO – YES” menu is not selected (if
it is shaded), rst select it with the
ITEM or ITEM buttons.
To assign the tuner, use the SELECT button and select YES. To unassign the tuner,
use the SELECT button and select NO. Leave the menu with the EXIT button.
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4.3 TUNING MODES: FULL, QUICK AND BYPASS
The tuner can operate in two main modes of tuning: full and quick. In addition, the tuner
can be switched to BYPASS mode, without tuning. This is a non-basic mode, but it can
be useful.
- “Full tuning” is the basic cycle for active searching the relays setup for a new fre-
quency and antenna, see details in S. 5.
- “Quick tuning” passively retrieves information stored in the tuner non-volatile mem-
ory of full tuning settings prepared earlier – see S. 4.4.
- “BYPASS” mode eliminates the action of the coils and capacitors in the matching
network of the tuner in order to be able to change frequency segments or bands
without retuning, e.g. at broad-band or preset antenna – see S. 4.5. In addition to
operation, the BYPASS mode can be used for diagnostics and maintenance of the
antenna-feeder path – See S. 7.4.
4.4 QUICK TUNING AND NON-VOLATILE MEMORY
Quick tuning is performed automatically at each change of frequency segment, band
and/or antenna. The tuner checks if there is a stored tuning setting for the desired fre-
quency and antenna in the non-volatile memory. If there is none, the tuner automatical-
ly stays in BYPASS mode and the amplier displays the warning message ATU FULL
TUNING REQUIRED.
If there is a stored setting, the tuner reads the relay combination settings from its nonvolatile memory and immediately performs it by switching all relays in one step (and if
necessary, switches the antenna as well) without any emission. The amplier refresh-
es its indication – the new frequency segment is enclosed in a thin orange frame on
the frequency range, “Memory settings” is displayed in front of the numerical segment
boundaries and the number, type, and name of the antenna in use are updated. At this
moment the amplier is ready for transmission.
If the tuning found in memory is too old, the alarm message TUNING OUTDATED is
displayed (see S. 6.2.8), but the outdated tuning setting can still be used. If the operator wants to refresh it, he can immediately start a new full tuning cycle and the data in
the non-volatile memory will be refreshed and the message will disappear.
If there is no tuning setting stored in the memory, the tuner automatically stays in BYPASS mode and the operator can proceed in either of the following ways:
- Start a full tuning cycle by briey pressing the TUNE button (see S. 5).
- Change the frequency and/or antenna to nd a stored tuning setting from the tuner
nonvolatile memory.
27
Organization and use of the tuning settings memory
We recommend preparing custom tuning settings for the frequencies and antennas
that will be used most frequently. They will be automatically stored in the tuner memory, and automatically retrieved when a frequency and/or antenna is changed.
The tuner memory is divided into four large groups – one per each antenna number.
Each group is additionally divided into 4 subgroups for the four degrees of selectivity
(Sharp, Regular, Wide and Fixed). The number of segments in each band increases
with selectivity (sharpness degree - S, R, W, F - S.4.1). For each of the four degrees
the segments width increases with frequency, aiming same relative coverage on all
bands (narrower at the LF end and wider at the HF bands).
Retrieving tuning settings from the memory is much faster than the main cycle of full
tuning, with no emissions of RF power. However, in the meantime the antenna may
have changed its parameters to a smaller or larger degree, so an old tuning may be
ineective and may need to be refreshed through a new cycle of full tuning.
NOTE
If the conditions at the antenna have changed since the
time the tuning was memorized, using outdated tuning settings may lead to a high SWR at the amplier end. We recommend updating the tuning settings with the TUNE button
in this case.
For the purpose of quick tuningwithout CAT, the operator should adhere to the following rules of operation for frequency and/or antenna change:
- Frequency segments can only be changed during reception using the SEG-
MENT or SEGMENT buttons or by sending a short preliminary transmission. Start
the main transmission after a pause of at least 0.5s.
- The pause between the short and the main transmission is needed so that the
amplier can rst check the new operating frequency and switch its harmonic lters if
necessary, to send a “quick tuning” command to the tuner (possibly with a new anten-
na), to evaluate the response from the tuner and to refresh the onscreen indication.
4.5 OPERATION IN BYPASS MODE
If the operator has chosen BYPASS mode, he takes full responsibility for matching the
antennas to the feedline and amplier - same as without a tuner in place.
In order to place the tuner in BYPASS mode, the operator should press and hold the
TUNE button for at least 1s. The tuner bypasses the matching network in order to eliminate its action. BYPASS is displayed onscreen (in front of the frequency).
In BYPASS state, the ANT button is still enabled. The antennas can be switched according to their assignments in the ANTENNA ASSIGNMENTS menu (S. 6.1). In this
mode, the tuner can be used as an automatic antenna switch to select antennas using
2828
the antenna assignments by bands or as a manual switch, if more than one antenna is
assigned per band.
The tuner stays in BYPASS state until reactivated by pressing and holding the TUNE
button again (1s – Use ATU). Regardless of whether or not a frequency and/or an-
tenna were changed in the meantime, a new quick tuning is completed from the tuner
memory for the current antenna and frequency in use. If there is no stored tuning in the
tuner memory, the tuner will stay in BYPASS mode until it is tuned.
4.6 CHANGING FREQUENCIES AND ANTENNAS
Changing a frequency segment or band with a respective quick tuning can be performed in three ways:
- Automatically – utilizing transceiver CAT.
- Semi automatically (when no CAT is active) – by a short transmission at the new
frequency, followed by a short pause, during which “quick tuning” will be completed
(S. 4.4).
- Manually – by pressing the
SEGMENT or SEGMENT button (unless there is
an active CAT) or by changing the antenna with the ANT button (only if more than
one antenna was declared for the operating frequency (S. 6.1). The last used antenna is memorized.
The frequency segment (boundaries of validity of the current tuning) is numerically
indicated on the basic screen of the amplier, above the tuner setting area. If the new
frequency is outside the current frequency segment, a quick tuning will be performed.
If the tuning found in memory is too old, the operator will see the message “WARNING:
TUNING OUTDATED” (see S. 4.4 and 6.2.8).
4.7 SPECIFICS OF OPERATION IN TRANSMISSION MODE
CAUTION
Under no circumstances should operation with antenna
output SWR above 10:1 be allowed!
In many cases, the tuner may be able to handle SWR even higher than 3:1 at the
antenna output, but if the protection for antenna overcurrent, overvoltage, forward or
reected power is activated, the operator should reduce power input to the tuner (e.g.
transceiver excitation).
4.8 POWER REDUCTION AT OVERLOAD
When matching of loads with SWR above 3:1 (up to 10:1) is possible, the maximum
allowed tuner power must be reduced gradually as per Table 8.1.
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5. BASIC FULL TUNING CYCLE
5.1 WHAT A FULL TUNING CYCLE DOES
The impedance matching is a transformation to resistive 50 Ohm of the complex
RFimpedance, presented to the selected antenna output. This is typically done with a
residual SWR allowance under 1.3:1 in the ACOM 04AT. A full tuning cycle is the seek
and nd process for a combination of tuner relays that leads to this impedance match-
ing condition.
The necessary relay combination depends on the frequency and the complex impedance, presented to the selected antenna output. Searching for the suitable combination is performed following a specic algorithm. A series of impedance measurements
is performed during the cycle and the results are used to determine both the necessary
conguration of the matching circuit (L or reversed L-shape matching network), and the
necessary values of the coils and capacitors in it.
A full tuning cycle is started by briey pressing the TUNE button. Next, an RF signal
has to be applied from the transceiver - 25W continuous carrier at the operating fre-
quency (when using transceivers with CAT this is automatically done). The RF signal
is used to activate the impedance sensors of the tuner.
The automatic tuning process consists of a series of steps, in each one performing
measurement and evaluation of the RF impedance transformed by the matching circuit
(L-network). With more than 20 RF relays, coils and capacitors of various values are
added to the circuit or excluded from it. Each switching is completed with no RF power,
to prevent relay contacts from burning. For this purpose, the tuner has a built in electronic switch for local enabling and blocking of the RF power at the required moment
(synchronously with the algorithm steps), while the transceiver power is maintained
continuous during the entire tuning cycle.
In each algorithm step, a short pulse of RF power (a few millisecond) is emitted to
activate the tuner impedance sensor and evaluate the current state of the antenna
impedance transformed by the matching circuit. At the end of the pulse, data from the
sensor is read and RF power is blocked. The result of the step is evaluated by analyzing the measured data – R, G, PH, the forward and reected power at the matching
circuit input. Upon evaluation, the tuner controller makes a decision what switching
combination to be applied at the next step, following the tuning algorithm stored in its
program memory. The algorithm is designed in such a way, that the time needed for
seeking is substantially reduced – the combinations checked are tens of thousands of
times fewer than all 2 million possible relay combinations.
The “measurement – evaluation – switching” cycles continue, each subsequent switching decision being made according to the algorithm logic and accumulated changes of
the impedance transformation by the matching circuit.
Further, the algorithm is designed in such a way that it unambiguously leads the im-
3030
pedance, transformed by the matching circuit (L-network), to the goal (50 Ohm). This
process is complete when the impedance is close to 50 Ohm with a tolerance less than
SWR of 1.3:1, or if the possible steps of the algorithm are exhausted.
This way, at the end of the matching cycle, the necessary combination of relays to
achieve the matching of the connected antenna impedance to 50 Ohm is found. At the
end of the cycle, this relay combination is stored in the tuner nonvolatile memory. The
stored values are organized in memory by the boundaries of the frequency segments,
in separate tables, by antenna number and type of selectivity. The stored data is used
later for quick tuning (see S. 4.4), when it is required to operate with the same antenna
and in the same frequency segment.
The basic cycle of a full (user) tuning may have dierent duration, depending on the
value of the particular antenna impedance, but the tuning time will never exceed 5s.
5.2 OPERATOR ACTIONS FOR A FULL TUNING CYCLE
NOTE
If you use more than one antenna for a specic band, you
should select the desired antenna for the operating fre-
quency before starting the tuning cycle.
5.2.1 FULL TUNING FOR TRANSCEIVERS WITH CAT
When the capabilities of modern transceivers with CAT control are used, no manual operations for transceiver control when performing full tuning cycle are required;
the transceiver even restores the previous operating mode afterwards. The operator
should only do the following:
- Select the new frequency in receive mode.
- Change the antenna immediately, if another antenna is required (if there is more
than one antenna assigned for the selected band).
- Briey press the TUNE button at the specied frequency and antenna.
The transceiver, amplier, and tuner then perform in sync all necessary operations
which would be performed for a manually controlled transceiver, but with CAT this is
done automatically, quickly, and transparently. The amplier remains in STBY mode
throughout the tuning. At the end of the cycle, the state of the transceiver and amplier
before the tuning cycle initialization is restored (modulation mode, power, OPER/STBY
etc.).
5.2.2 FULL TUNING FOR TRANSCEIVERS WITHOUT CAT CAPABILITY
To complete the same cycle of full tuning of the tuner with a transceiver without CAT
connected, the operator should proceed as follows:
- Select the new frequency of the transceiver in receive mode.
- Select a constant carrier mode for the transceiver (e.g. CW or FSK).
- Adjust the RF power of the transceiver to approximately 25W (unless previously
adjusted). You may apply more power to compensate RF losses if the coaxial cable to
the tuner is too long. Never exceed 50W!
31
- Transmit a short pulse so that the amplier can measure the new frequency, au-
tomatically select its new frequency band and, possibly, a new antenna as per the
assignment in the ANTENNA ASSIGNMENTS menu (S. 6.1).
- Change immediately the antenna, if another antenna is required (if there is more
than one antenna assigned for the selected band in the ANTENNA ASSIGNMENTS
menu (S. 6.1).
- When the operating frequency and antenna settings are complete, the operator
should briey press the TUNE button of the amplier to start a full tuning cycle. The
amplier will prompt him to apply RF power for tuning: APPLY 20-30W RF.
- In this state, the tuner will wait for up to 30s for the operator to transmit a non-mod-
ulated signal (carrier frequency only) of power between 20W and 30W with the required frequency for tuning.
- Unless power is applied within 30s, a message will be received that the waiting
period has expired and the procedure will be automatically terminated: TIMEOUT EX-
PIRED – INCOMPLETE PROCESS.
- For normal tuner operation, the operator will transmit and adjust power with the
current level of the transmitted power being indicated with a green mark on a smaller
scale under the frequency range of the segments. The aim is to get the pointer to the
center of the scale.
- The proper tuning process starts automatically after the power stabilizes and re-
mains at approximately 25W. “Matching cycle…” is then displayed in front of the numerical boundaries of the indicated segment.
- The tuning process is completely automated and may continue up to 5s (depend-
ing on the frequency and impedance connected to the antenna output).
- When tuning is complete, the amplier prompts the operator to stop transmitting:
TUNING COMPLETED: STOP DRIVE POWER.
After the drive power is removed, the frequency range with the tuner segments is re-
freshed on the amplier screen, and ATU Matched is displayed in front of the numer-
ical boundaries of the current segment. If for any reason a good tune is not achieved,
No match found is displayed instead.
6. ADVANCED FUNCTIONS AND OPTIONS OF THE TUNER
6.1 ANTENNA ASSIGNMENT MENU
In this menu, the operator can specify the name, type (degree / rate of selectivity) for
each antenna and frequency bands to be used with it.
On the screen, the antenna atributes row selected for editing is enclosed in a color
frame. The next antenna (row) is selected by pressing the two
multaneously.
By pressing the ESC button you will leave the ANTENNA ASSIGNMENTS menu and
the current state of the table will be accepted.
EDIT buttons si-
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6.1.1. ANTENNA ASSIGNMENTS BY BANDS
Using the
ITEM and ITEM buttons, the cursor is moved within the band columns
from 160m to 6m. When an antenna will be used in a particular range, the cursor
should be positioned in the respective column. Then, after pressing the EDIT
button,
a tick mark will appear in the respective cell, indicating that the antenna is assigned
to this range. The same antenna may be assigned to operate in multiple ranges, not
necessarily adjacent. The left
EDIT button cancels the selection.
During amplier operation, at a manual antenna change, the ANT button selects only
the antennas assigned in the table for the current band and the unassigned antennas
are skipped. For example, if only one antenna is assigned for a band, it is selected with
the band, but the ANT button does not change anything. If antennas 1, 3 and 4 are
assigned for a band in the table, but А2 is not assigned, the ANT button will change in
order: А1-А3-А4 – А1-А3-А4 – А1-А3... in a loop.
If no antenna is assigned for a certain frequency band, when a frequency is selected
in this band (by CAT, by delivering power, or by BAND buttons), А1 will be selected by
default, and this will be explicitly communicated to the operator:
A1 SELECTED BY DEFAULT – USE ANTENNA ASSIGNMENTS MENU TO CHANGE
When the table is empty, this message will appear at each new band.
6.1.2 SETTING THE TUNING TYPE / RATE (SHARPNESS, SELECTIVITY) (S, R,
W, F)
The four degrees of selectivity (tuning sharpness) – Sharp, Regular, Wideor Fixed,
set the width of the segments, in which the user tuning settings will be considered valid
(S. 4.1).
By moving the cursor more to the left of the 160m band column, you will reach the
TYPE column. There, by briey pressing of
EDIT or EDIT button, you can set
the antenna type (tuning sharpness) – the rst letter of the type is displayed: Sharp,
Regular, Wide or Fixed. For details about the application of the four types of tuning
settings, see S. 4.1.
6.1.3 EDITING ANTENNA NAMES
At the leftmost part of the table row, below the number of each antenna, there is a text
eld for its associated name (set to **No name** by default). You can enter any text,
in free format, up to 12 characters. The name of the currently connected antenna will
appear on the main screen, to the right of the numerical boundaries of the frequency
segment.
The selected position of the name character to be edited is highlighted by a small
square frame, which can be moved within the name area using the buttons ITEM or
ITEM . Replacing the character is done with the EDIT or EDIT buttons, causing
33
all printable characters of the basic ASCII table to appear (there is a REPEAT function
– just hold the button). The antenna name content or meaning does not aect the operation of the tuner or amplier.
6.2 MAINTENANCE FUNCTIONS – ATU SERVICE MENU
In the MAIN menu you can select the row ATU SERVICE using the
buttons, and activate selected function with the SELECT
function by pressing the
SELECT button.
button. You can leave the
ITEM or ITEM
To avoid accidental activation, if you want to intentionally erase the memory, you should
press the two SELECT buttons simultaneously, and hold them for 2s. Deletion can
still be cancelled by pressing the right arrow key.
6.2.1 ATU INDIVIDUAL DATA
The screen displays information about: model (04AT), hardware version (HW Ver: ...)
and rmware version (FW Ver: ...) of the Control board of the tuner and the number of
working hours – the hours, during which the tuner was powered up (Working hours:
nnn h).
6.2.2 ATU STATUS
When you select the ATU STATUS function, the tuner returns the tuning mode informa-
tion (ATU matched, Memory settings, ATU in bypass), the currently connected antenna
number, and the boundaries of the current frequency segment.
6.2.3 DELETION OF INDIVIDUAL OR GROUPS OF STORED TUNING SETTINGS
- ERASE CURRENT TUNING – erases the tune settings of the current frequency
segment from the tuner memory.
- ERASE TUNING SETTINGS FOR: [ANTn] – erases the tune settings for all
frequency segments of antenna “n” from the tuner memory.
- ERASE ALL TUNING SETTINGS w/o names neither assignments – erases all
tune settings from the tuner memory, and also resets the working hour count,
but leaves the antenna names and assignments unchanged in the amplier
memory.
6.2.4 ERASING THE WHOLE NON-VOLATILE MEMORY
ERASE WHOLE N.V. MEMORY – erases the whole tuner memory, resets the working
hour count, and also erases the antenna names and assignments from the amplier
memory.
6.2.5 CHECKING THE RESOURCE USED FOR THE CURRENT TUNING
L-C RESOURCE USED (current tuning) – the percentage of coils and capacitors used
for the current tuning (see also S. 6.3).
3434
6.2.6 DUMPING THE NON-VOLATILE MEMORY IN A FILE ON A PC
This function allows backup of antenna assignments by band and antenna names, as
well as all user tuneups from the non-volatile memories of the tuner and amplier in a
computer le. The tuner data will pass through the amplier and be available at its serial (RS232) port to a computer. Please use the “ACOM Terminal S” software, distributed
by ACOM free of charge, for the dump. Downloaded backup les can be stored and
used later to restore tuning settings and antenna assignments / names you made for
various antenna congurations (S. 6.2.7).
NOTE
The ACOM04AT tuning-memory DUMP/LOAD procedures
are initiated ONLY from the amplier “ATU Service” menu
and NOT from the “ACOM Terminal S” program – g. 6-1.
Do not use the “Firmware Update” button for tuning mem-
ory DUMP as the AMPLIFIER Firmware Update procedure
will be initiated instead – see the amplier manual.
Do NOT change the order of the steps in the following procedures.
Fig. 6-1 ACOM Terminal S screenshot
The ACOM 04AT tuning memory dump le generation and download procedure is performed as follows:
a) Turn OFF the amplier. Connect a serial interface cable between the amplier
rear-panel RS232 connector and the PC. See the amplier manual for details on serial
cable connection.
35
b) With the amplier powered OFF, launch the “ACOM Terminal S” program from the
PC and:
- Press the “Connection settings” button and select a COM port available on your PC.
Congure the connection settings at 9600bps / 8bit / No parity / 1 stop bit. Double
check the connection settings before the next step!
- Press the “Connect” button to open the serial port.
- Do NOT press the “Firmware Update” button during this procedure!
c) Turn on the amplier to STBY mode and assign the tuner (if not assigned already -
S. 4.2). The CAT interface connection is not necessary.
d) Call up the “ATU Service” menu on the amplier’s display (S. 6.2).
e) Go to the “MEMORY DUMP IN A FILE (wait 5-10 min)” on the amplier screen and
press the SELECT button to conrm the selection.
f) A new DOWNLOAD window will open in “ACOM Terminal S”. In it click on the
BROWSE button and select location and name for saving the newly generated dump
le on your computer.
g) Click the Save button. The terminal program will then return to the previous window,
in which the “Download” button should be clicked to start the download of the dump
le.
h) A progress bar will appear, showing the state of the download. It can take 5-10 minutes before the progress bar is full and the following message is displayed: “Operation
completed successfully”.
i) After the download is complete a short beep sound is generated, signaling that the
Download window can be closed. Press the “Disconnect” button and close the “ACOM
TERMINAL S” program after that.
j) At the selected location on the hard drive a backup le with a “.bkp” as named above
can be found, containing the dump.
k) Turn OFF the amplier and disconnect the serial cable between amplier and PC.
NOTE
In the rare case something goes wrong and the procedure
fails, close the DOWNLOAD window with the CLOSE button. In the ATU SERVICE menu select a dierent line on
the amplier screen and then go back to the DUMP position. Repeat the procedure as described above.
6.2.7 RESTORING (LOADING) THE NON-VOLATILE MEMORY FROM A FILE –
MEMORY LOAD FROM FILE
This function is the reverse of the memory dump (S. 6.2.6). It is used to load (restore)
from a computer le, backed up earlier, the tuner settings memory and the assignments / names for a particular antenna farm. All user tunings are restored and the table
ANTENNA ASSIGNMENTS is lled-in with antenna assignments and names by band
automatically.
The data is input through the serial (RS232) channel of the amplier, and transferred
by amplier control to the tuner, which in turn writes it in its own memory. Please use
the “ACOM TERMINAL S” software, distributed by ACOM free of charge.
3636
NOTE
The ACOM04AT tuning memory DUMP/LOAD procedures
are initiated ONLY from the amplier “ATU Service” menu
and NOT from the ACOM Terminal S program – g. 6-1.
Do not use the “Firmware Update” button for tuning mem-
ory LOAD as the AMPLIFIER Firmware Update procedure
will be initiated instead – see the amplier manual.
Do NOT change the order of the steps in the following procedures.
The ACOM 04AT tuning memory LOAD FROM FILE procedure is performed as follows:
a) Turn OFF the amplier. Connect a serial interface cable between the amplier
rear-panel RS232 connector and the PC. See the amplier manual for details on serial
cable connection.
b) With the amplier powered OFF, launch the “ACOM Terminal S” program from the
PC and:
- Press the “Connection settings” button and select a COM port available on your PC.
Congure the connection settings at 9600bps / 8bit / No parity / 1 stop bit. Double
check the connection settings before the next step!
- Press the “Connect” button to open the serial port.
- Do NOT press the “Firmware Update” button during this procedure!
c) Turn on the amplier to STBY mode and assign the tuner (if not assigned already -
S. 4.2). The CAT interface connection is not necessary.
d) Call up the “ATU Service” menu on the amplier’s display (S. 6.2).
e) Go to the “MEMORY LOAD FROM FILE (wait 5-10 min)” on the amplier screen and
press the SELECT
button to conrm the selection.
f) A new UPLOAD window will open in “ACOM Terminal S”. In it, click on the BROWSE
button and from the drop-down menu in the bottom right corner select location and
name of an existing backup le “.bkp” on your computer. After locating the required
le, the OPEN button is pressed.
g) From the UPLOAD menu in the terminal program locate and click on the UPLOAD
button, starting the procedure.
h) A progress bar will appear, showing the state of the upload. It can take 5-10 minutes
before the progress bar is full and the following message is displayed: “Operation completed successfully”.
i) After the upload is complete a short beep sound is generated, signaling that the
UPLOAD window can be closed. Press the “Disconnect” button and close the “ACOM
TERMINAL S” program.
j) The tuner nonvolatile memory and the table ANTENNA ASSIGNMENTS are automatically restored with tuning settings, antenna types, names, and band coverage
from the uploaded backup le “.bkp” after a successful procedure.
k) Turn OFF the amplier and disconnect the serial cable between amplier and PC.
37
NOTE
In the rare case something goes wrong and the procedure
fails, close the UPLOAD window with the CLOSE button.
In the ATU SERVICE menu select a dierent line on the
amplier screen and then go back to the UPLOAD position.
Repeat the procedure as described above.
6.2.8 AGING AND REFRESHING OF SETTINGS
The TUNING SETTINGS OUTDATED function allows the operator to specify a “period
of validity” or “time period allowed” of the settings retrieved by the “quick tuning” commands from the tuner memory. The hours are presented as a “total time the tuner was
powered”.
The limits of the aging alarm can be specied by the operator in four stages: [100 – 300
– 1000 – 3000] hours.
Each setting retrieved from tuner memory comes with the number of hours that the
tuner has been in operation since the time the setting was stored, up to the time it was
retrieved. If the time period of the retrieved setting is older than the limit specied by
the operator, the alert text TUNING OUTDATED is displayed on the amplier screen,
but the outdated tuning settings can still be used.
6.3 OVERVIEW OF TUNING SETTINGS AND RESOURCES USED
When the menu ATU TUNING SETTINGS LOOK UP/ERASE is accessed, data lines
start scrolling the screen (for approximately 5s) – a line per frequency segment with the
current operating band, and the current operating antenna. If up/down arrows appear
on the right of the screen, this means there are more frequency segments to be viewed
by scrolling up/down.
The following data is displayed on each line:
- Antenna number, selectivity and name
- Frequency boundaries of tuning validity (frequency segment)
- Resource used (in percentage of maximum inductors and capacitors usable for
the respective frequency)
- Tuning age in hours (”- - - -” means “no tuning”)
ACOM 04AT uses an L-shape matching network conguration. The abbreviations used
below mean:
- CT is the capacitor connected in parallel to the transmitter (tuner input);
- L is the inductance connected between transmitter and antenna;
- CA is the capacitor connected in parallel to the antenna (tuner output).
3838
The percentages for CT, L and CA show what part of the coil and capacitor resource
was used for this frequency to achieve the tune. The resource is the maximum useful
inductance L and capacitance C depending on the frequency.
If CT is not zero, then CA is zero and the conguration of the matching network is “L”
(typical for low impedances at the antenna output).
If CA is not zero, then CT is zero and the conguration of the matching network is “reverse L” (typical for high impedances at the antenna output).
In some cases, it may be that both CT and CA are zero (or a very low percentage on
one side). If the inductance is also a low percentage, then the load is with impedance
close to 50 Ohm.
This data may lead you to conclude:
- What reserves you have left for compensating possible uctuations in antenna
impedance as a result of external eects in the future, such as a change in weather
conditions, change in antenna environment, e.g. newly installed or removed antennas,
bulky conducting objects in antenna vicinity, etc.
- If you record the data of the tuner resource used in the frequency bands for
your antennas, you can use their changes in the future to determine the stability of the
antenna impedance in time, thus you can prevent possible failures in an antenna or
feeder, and you can promptly take precautions to improve the reserve resource before
it is too late.
The ANTENNA or ANTENNA buttons can be used to review the resource table
for another antenna in the same band.
The
frequency segment in the table. Simultaneously pressing the two
SEGMENT or SEGMENT buttons are used to select (highlight) a dierent
SEGMENT but-
tons for more than 1s selects the next BAND for review (the preceding band cannot be
selected).
Simultaneously pressing and holding for more than 2s the two ANTENNA buttons
deletes the shaded segment tuning, and “- - - -” is displayed in place of the hours.
6.4 MEASUREMENTS IN THE TUNER – ATU MEASURE MENU
This menu allows remote measurements of some RF values directly at the antenna
outputs of the tuner (without the transformation action of the matching circuit). This
data can be used to troubleshoot and diagnose the status of the antennas and feeders
(see S. 7.4).
Five values are measured for the current operating frequency segment and current
antenna output, as well as three general tuner values:
The measurements can be performed in STBY mode or OPER mode. The operator
should manually start and stop RF power to the tuner when performing these measurements.
CAUTION
In ATU MEASURE menu the tuner protection systems
are temporarily blocked, so the RF power limits (table 8.1)
should be monitored by the operator (S. 6.4.1 – 6.4.3).
6.4.1 VOLTAGE AND CURRENT AT THE ANTENNA OUTPUT
The antenna voltage and current are indicated in root-mean-square (rms) values.
They should not exceed:
ANTENNA VOLTAGE < 500V (rms)
ANTENNA CURRENT < 10A (rms)
6.4.2 REFLECTED POWER, FORWARD POWER AND SWR AT ANTENNA
OUTPUT
The reected power, forward power and SWR should not exceed:
ANTENNA REFLECTED POWER < 400W
ANTENNA FORWARD POWER < 1600W
ANTENNA SWR < 10:1.
Note that at SWR>1:1 at the tuner output, the forward power will exceed the tuner
input power by the value of the reected from the output power. Therefore, it would
be normal, e.g. at ANTENNA SWR=3:1, and input power from the amplier 1000W,
to measure ANTENNA FORWARD POWER = 1250W and ANTENNA REFLECTED
POWER = 250W at the antenna output.
6.4.3 POWER SUPPLY VOLTAGE AND TEMPERATURE IN THE TUNER UNIT
These two values should be within the following ranges:
ATU PS VOLTAGE = 22 … 30VDC
ATU TEMPERATURE = -40…+65
o
C (-40…+150oF)
6.4.4 TUNER WORKING HOURS
This is the number of hours during which the tuner has been powered.
4040
7. MAINTENANCE
The user is not expected to perform any repairs, except replacing fuses (S.7.2) and
repairing antennas or coaxial cables on the feeders. If needed, call your dealer’s
service provider or the manufacturer directly, see S. 1-2.
7.1 CLEANING
CAUTION
Do not use any solvents for cleaning – solvents may be
dangerous to you and to tuner surfaces.
Do not disassemble the tuner. Cleaning should be performed with a piece of soft cotton
fabric, slightly dampened with water if needed.
7.2 FUSE REPLACEMENT
CAUTION
For replacement, only use standard fuses from the types
recommended below.
There are two fuses in the tuner. They are located under a small cover on the front
panel, Fig. 2-1, ref. (6). The fuses are Euro size (5x20mm), and can have either glass
or ceramic body.
Fuse F1 should be quick blow, fast or ink type (labeled F), rated for 2A and 250V
(Littelfuse: 0235002.MXP, 0235002.HXP, COOPER BUSSMANN BK/GMA-2-R, BK1/
GMA-2-R). It can be ordered from e.g. Digi-Key: F4724-ND, F2680-ND, BK/GMA-2-R,
BK1/GMA-2-R, or from Farnell: 1608243, 1150650.
Fuse F2 should be slow blow, antisurge, tardy or traege type (labeled Т or L), rated for
0.8А and 250V (Bussmann type S504 – 800mA). It can be ordered from e.g. Digi-Key:
BK/S504-800MA-ND, or from Farnell: 534-158.
If any of the two fuses blows, it is most probably the result of too much power applied
(over 60W) during tuning (e.g. due to operator error).
If, after fuse replacement, the device does not operate normally, we recommend repair,
performed by a service technician – call your dealer or the manufacturer directly (See
S. 1-2).
7.3 ACOM 04AT BLOCK DIAGRAM AND PRINCIPLE OF OPERATION
The block diagram can be seen in Fig. 7-1. The ACOM 04AT tuner consists of the following main assemblies:
- Input switch board;
41
- Input sensor board (located on the Capacitors board);
- Inductors board;
- Capacitors board;
- Output sensor and antenna switch board;
- Control board (includes modem, four service LEDs and two buttons).
The matching RF circuit is an L-shape matching network conguration and is comprised of the Capacitors board and Inductors board.
The Inductors board contains 9 discrete coils that can be bypassed or added in series
by relays KL1 to KL9. Together, they form an inductor with a maximum value of over
6.25uH, variable in 0.015uH increments. The discretely controlled inductor is connected in series between the tuner input (to the transmitter) and output (to the antenna).
The Capacitor board contains 10 discrete capacitors that can be switched o or connected in parallel by relays KC1 to KC10. Together, they form a capacitor with a maximum value of over 2800pF, variable in 3pF increments.
The discretely controlled capacitor can be connected in parallel to the tuner input (from
the transmitter) or to the output (to the antenna) using two relays: KCT and KCA, re-
spectively, forming the two basic congurations of an L or reverse L matching network,
required for the dierent antenna impedances:
- L-network (KCT on, KCA o) – for matching of mainly low impedances
- Reverse L-network (KCT o, KCA on) – for matching mainly high impedances.
After the matching circuit, the RF power passes through the output sensor and the antenna switch, reaching the selected antenna output (1 of 4). The output sensor produc-
es four analog signals for the output forward and reected power, antenna current and
antenna voltage: fwda, ra, ia, and ua. The antenna switch is controlled by four relays,
KA1 to KA4. There is a lightning surge arrestor (not shown in the block diagram) at the
output sensor to protect the tuner and the devices connected to it from atmospheric
discharges.
The input RF power from the amplier, along with the +26VDC power supply and the
modem 60kHz control signal is fed to the input switch board, at the RF Input connector.
Here, by using suitable lters, the 60kHz modem signal is separated and fed to and
from the Control board. The power supply +26VDC is separated and used to derive
a +5V power supply and three auxiliary DC voltages: +180V, +12V, and -12V for the
MOSFET INPUT SWITCH. The CROWBAR relay has a protection function and is nor-
mally open. The +180V auxiliary voltage is enabled and disabled by the HVON signal
from the Control board.
During tuner operation (after tuning), in normal state of the relays KS1 and KS2, the
input RF power is directly fed from the RF Input to the input of the L matching network.
During the basic cycle of tuning, by switching the KS1 relay over to the Input switch
MOSFET, the input RF power is directed through a 27 Ohm/100W resistor to the tran-
sistor MOSFET INPUT SWITCH and to the TUN input of the Sensor board. In this
4242
case, the KS2 relay on the Capacitors board is used to connect the input sensor output
to the input of the matching circuit (L-network), so that the sensor measures the antenna impedance, transformed by the matching circuit.
In tuning mode, the input RF power is fed through the 27 Ohm/100W resistor and
primary windings of two current transformers, TA1 and TA2, to two branches - one to
the input of the matching circuit and another to a reference resistor 50 Ohm/15W,
which is compared to the input impedance of the L-network, thus forming a RF
impedance bridge.
NOTE
The transformers TA1 and TA2 are located on the
Capacitors board, while the block diagram shows them
with their primary windings only.
The secondary windings of TA1 and TA2 feed to the input sensor RF voltages,
proportional to the RF currents in the two branches - the reference 50 Ohm/15W
resistor and the anenna impedance transformed by the matching circuit. The
relation of amplitudes and phases of these two signals represents unambiguously
the complex value of the antenna impedance transformed by the matching circuit.
By comparing properly selected parts of these two signals and their combinations
by module and by phase, the sensor produces the following three logic output
signals, characterizing the position of the antenna impedance transformed by the
matching circuit, towards the target of the tuning, i.e. towards the point (50+j0) Ohm,
on the complex impedance plane:
- “R” logic output – shows whether the real part of the transformed impedance is
above or below 50 Ohm;
- “G” logic output – shows whether the real part of the transformed admittance is
above or below 1/50S (20mS);
- “PH” logic output – shows whether the phase sign of the transformed imped-
ance is inductive or capacitive.
The three logic signals in question, “R”, “G”, “PH”, and the detected forward and reected power “fwd” and “r” (from the input of the matching circuit) are the main sources of information, which are fed by the input sensor to the Control board during the
full-tuning process. They are processed by the Control board, which provides the tuner
operation algorithm (including the tuning algorithm).
As mentioned above, in tuning mode, the input RF power is mainly fed to the 27
Ohm/100W resistor. The INPUT SWITCH MOSFET is normally saturated (high level
on gate from *RFON signal), so the RF current is diverted to the ground through its
drain-source channel. In this state, almost all input RF power is dissipated by the 27
Ohm/100W resistor and nothing is fed to the matching network. When the MOSFET
is saturated, the control system can switch over the tuner relays without a risk of relay
contact arcing and deterioration, while the tuner input impedance is kept below SWR
of 2:1.
The process of full tuning runs in a number of steps (S 5.1) and at each step the Control board enables and blocks the RF power through the MOSFET INPUT SWITCH
43
mentioned above. During that time, the transceiver feeds continuous RF power. At
each step the controller rst activates the sensors with a short pulse of RF power by
blocking the MOSFET for a short time, and in a few milliseconds reads out the status of
the sensors, then it blocks the power to the relays by saturating MOSFET again, and in
this manner switches the relays synchronously with the power and keeps the contacts
safely clean (S 5.1).
4444
Fig. 7-1 ACOM 04AT Block Diagram
After each relay switchover cycle, the control board applies RF power to update sensor
measurements and read their new state. This is done by the *RFON signal and only
lasts a few milliseconds (until the sensor readings are stabilized); then the control analyzes again the information read by the input sensor – “R”, “G”, “PH”, “fwd” and “r”,
in order to evaluate the current position of the transformed impedance against the goal
(50+j0) Ohm. While the RF power is enabled the relays wont switch.
After analyzing and evaluating the result of the subsequent relay switching, the Controller board makes a decision which capacitors and inductors to be included and
which ones to be excluded from matching circuit at the next step. The decision is made
following a specic tuning algorithm in the program memory of the Controller board.
The algorithm is built in such a way that the process is always convergent, i.e. the
transformed impedance converges to the circle with SWR < 1.3:1 toward 50 Ohm, re-
gardless of the wide variety of expected antenna impedances in the frequency range,
using the available resource of coils and capacitors to the maximum possible extent,
according to the operating frequency.
At each subsequent step, the Controller board enables RF power briey, analyzes
again the result from the data of the input sensor, makes a decision for the subsequent
commutation, etc.
The tuning proceeds with multiple successive attempts, following the controller algorithm. Before switching each relay the power is stopped and the new relay state is set.
After waiting a certain amount of time for the relay contacts to settle, a new RF pulse
follows, with sensor reading power included, etc., until the impedance transformed by
the L-network enters the range of impedances with SWR < 1.3:1, or until the coil and
capacitor resource is depleted (e.g. if the SWR of the antenna is too high, so no tuning
can be found).
At the end of the tuning process, the tuner Controller board reports the result of the
tuning to the amplier, and waits until the operator stops transmitting. Then the tuner
Controller board disables the relays KS1 and KS2 (RF power delivery to the tuner is
stopped) – this switches the RF output of the amplier directly to the input of the
already tuned antenna circuit, and the tuner is ready for operation. The combination
of relays found to achieve good tuning is stored in the tuner nonvolatile memory
automatically.
7.4 TROUBLESHOOTING – MONITORING THE ANTENNA-FEEDER PATH STATUS
Using the ATU MEASURE function, you can evaluate the status of the antenna-feeder
path and the coaxial cable from the amplier to the tuner.
a) We recommend that you access the ATU MEASURE menu, and check the SWR of
the antenna output there, while you are sure of the good working condition of the
antennas and feeders. Run this measurement for both the operating frequencies
and at least one non-operating frequency, where SWR should be poor (if the tuner
cannot be tuned to this frequency, use BYPASS mode during measurements). Copy
and store the data for your antennas and then use it as a reference in diagnostics.
b) When running diagnostics, use the ATU MEASURE menu to check SWR at the
antenna output at a frequency for which you know that the antenna SWR should
45
be poor (if the tuner cannot be tuned to this frequency, use BYPASS mode). If you
measure a good instead of poor SWR at the antenna output, this indicates high
losses in the feeder from the antenna output to the antenna or in the antenna itself.
If SWR in the ATU MEASURE menu is really poor (as it was earlier), go to the tun-
er’s BYPASS mode and measure the SWR at the input of the coaxial cable in the
radio station: if it is also poor and if the SWR to the amplier becomes good after a
tuning, then the cable to the radio station is with low losses.
If SWR at the antenna output (in the ATU MEASURE menu) is poor, but bypassing the
tuner it becomes better at the input to the radio station, then probably the losses at the
cable from the radio station to the tuner are high. E.g. there may be moisture in the
braid, the dielectric may be soaked with water (if it isn’t solid), or the braid may be corroded. Such coaxial cable should be replaced with a new one, because it will introduce
high losses and impedance instability in both transmission and reception, and could
also induce interference at reception.
c) If after tuning the tuner shows that it has achieved a good SWR, but you nd poor
SWR at the amplier end (e.g. by the SWR indicator of the transceiver or amplier),
this shows that the feeder from the radio station to the tuner may be unsuitable or
faulty (the cable impedance may dier from 50 Ohm, or there is a poor contact or
leakage at some connector).
d) If you receive a Timeout Expired message while trying to tune the unit (even when
the tuning power is increased to 50W) and, at the same time, SWR at the bottom
end of the feeder (in the radio station) is good during tuning, this means that:
- The losses at the feeder may be so high that out of the 50W fed, under 12W
reach the remote unit, which is not enough to tune the tuner.
- There may be a blown fuse F2 at the tuner – see S. 7-2.
e) If you receive a Timeout Expired or Unstable RF Power message while trying to
tune the unit (even when the tuning power is increased to 50 W) and, at the same
time, SWR at the bottom end of the feeder (in the radio station) is much higher than
2:1 during tuning, this means that:
- The cable impedance from the radio station to the remote unit may be other
than 50 Ohm or may be faulty or disconnected;
- The transceiver power may be modulated or unstable (it should be unmodulated carrier); check for loose or contaminated connectors;
- There may be a blown fuse F1 at the tuner – see S. 7-2.
f) f) If you get a COMMUNICATION TO ATU/ASEL FAILING message, then most
probably the cable connection from the amplier to the tuner is unstable. Check
the cable DC resistance per S. 8.1.10. Check if the panel socket holds the cable
pin tightly and there is no solder buildup on the pin tip. Clean and fasten the male
and female connector parts carefully. Check the same at both the amplier and the
tuner sides.
g) g) If the associated tuner menus are unavailable on the amplier, check whether
the tuner is assigned per S. 4.2 and also the cable per f) above.
4646
8. SPECIFICATIONS
8.1 PARAMETERS
8.1.1 OPERATING FREQUENCY RANGE
Continuous from 1.8 to 30 and from 50 to 54MHz, extensions and changes on request.
8.1.2 MINIMUM RANGE OF THE MATCHED IMPEDANCES (AT EACH OF THE
FOUR ANTENNA OUTPUTS)
All impedances with SWR from 1:1 to 3:1 towards 50 Ohm, any phase angle, unbalanced input and output.
NOTE
For some frequencies and impedances, matching is possi-
ble at SWR above 3:1 at the antenna output (up to 10:1),
but the maximum allowed power is reduced, see S. 8.1.3.
8.1.3 MAXIMUM ALLOWED INPUT POWER – PEP, MEAN OR CONTINUOUS
CARRIER, WITHOUT MODE LIMITATION
When tuning is possible for antenna SWR above 3:1, the maximum permissible input
power is reduced gradually as per Table 8.1:
Table 8.1 Maximum input power of the tuner as function of the antenna SWR*
Basic cycle for preparation of user full tuning settings, with automatic storage in the
non-volatile memory:
- In the range of 1.8 to 10MHz: no more than 5s (2-3s typically)
- In the range of 10 to 54MHz: no more than 3s (1-2s typically).
8.1.7 INPUT SIGNAL NEEDED TO PREPARE USER TUNING SETTINGS
Non-modulated carrier power 25W +3/-3dB (12.5 to 50W).
8.1.8 POWER SUPPLY
+26VDC +10/-15%, consumption of 25W at most; supplied by an amplier of the ACOM
transistor series over the input RF coaxial cable.
8.1.9 REMOTE CONTROL
The remote control and indication from an amplier of the ACOM transistor series is
provided over the input RF coaxial cable of the tuner using a 60kHz/4800bps bidirec-
tional FSK modem.
8.1.10 MAXIMUM LENGTH OF THE INPUT COAXIAL CABLE
The maximum length of the RF coaxial cable between the amplier output and the
tuner input (S. 8.1.4, S. 8.1.8, S. 8.1.9, S. 8.2.9) is 100m (330ft) for a cable of RG-213
type or similar. The cable characteristic impedance should be 50 Ohm and the DC resistance should be below 1 Ohm for inner and outer conductors altogether.
NOTE
To achieve maximum distance the coaxial cable must be of copper, not steel
conductors (even though silver plated).
8.1.11 DIMENSIONS AND MASS (OPERATING, EXCLUDING FASTENING ELEMENTS)
- width 345mm (13.6”)
- depth 250mm (9.9”)
- height 190mm (7.5”)
- mass 4.2kg (9.25lbs).
8.1.12 OPERATING ENVIRONMENT
- protection class: IP 53 (NEMA Type 3)
- temperature range: -40…+65oC (-40…+150oF)
o
- relative humidity of air: up to 98% at +40
C (104oF)
- altitude without deterioration of parameters: up to 3050m
(10,000ft).
4848
8.2. FUNCTIONS
8.2.1 PROCESS OF MATCHING OF ANTENNA IMPEDANCE
Fully automated.
8.2.2 MODES OF TUNING
Two modes: full (basic cycle of user tuning) and quick (restoring preset full tune settings from the non-volatile memory).
8.2.3 MEMORY FOR THE USER TUNE SETTINGS
Integrated non-volatile memory, separate for all four antenna-selectivity types and outputs.
8.2.4 TYPES OF ANTENNA SELECTIVITY / BANDWIDTH
For tting the width of frequency segments to the natural bandwidth of antennas, four
antenna selectivity types can be declared:
– Sharp (narrow bandwidth): the width of frequency segments is approximately
0.25% of the central frequency of the band;
– Regular – used by default; the width of frequency segments is approximately
1% of the central frequency of the band;
– Wide (wide/broad-band): the width of frequency segments is approximately
4% of the central frequency of the band;
– Fixed – for the tuning to be valid, it requires coincidence of the operating frequency with tolerance +/-4 kHz to the stored value.
8.2.5 BYPASS AND USE ATU MODES
In BYPASS mode all components of the matching network are excluded, allowing direct operation of broadband antennas. The normal mode is USE ATU.
8.2.6 OVERVIEW OF TUNING SETTINGS
Method for overview of all tuning settings is provided. Also, provided is method for deletion of individual or all tuning settings.
8.2.7 EVALUATION OF THE RESOURCE USED
Provided is a method for evaluation of resource of inductors and capacitors used for
each stored user tuning.
49
8.2.8 BACKING UP THE NON-VOLATILE MEMORY
Method for backing up to a le, and restoring from a le the contents of the non-volatile
memory of the tuner using a computer connected through the amplier RS232 port
(using the “ACOM TERMINAL S” program, freely distributed).
8.2.9 CABLE REQUIRED FROM THE RADIO STATION
A single cable is required from the radio station to the tuner. Along with the RF power,
the coaxial cable from the ACOM amplier to the tuner combines also the DC power
supply of +26VDC and the 60 kHz FSK data for bidirectional control. Note the
type and maximum cable length as per S. 8.1.10.
8.2.10 PROTECTION MECHANISMS
- From too high or too low power supply voltage (22 to 30VDC);
- From power supply voltage with reverse polarity;
- From excessive RF voltage at the antenna output (above 500Vrms);
- From excessive RF current at the antenna output (above 10Arms);
- From excessive reected power at the antenna output (above 400W);
- From excessive forward power at the antenna output (above 1600W);
- From excessive input power during tuning (above 60W);
- From relay switching under RF power (hot switching);
- From extreme air temperatures within the internal volume of the tuner (-40…
+65oC / -40…+150oF);
- From accumulation of atmospheric electricity and lightning strike close to the
antenna – by a leakage resistor and lightning arrestor in the circuit of the oper-
ating antenna and direct grounding of the unused antennas;
- When the power supply is turned o, all antennas are automatically grounded.
8.3 STORAGE AND TRANSPORTATION
8.3.1 DIMENSIONS AND MASS AT STORAGE AND TRANSPORTATION
- width 457mm (18”);
- depth 406mm (16”);
- height 254mm (10”);
- mass 8.15kg (18lbs).
5050
8.3.2 STORAGE ENVIRONMENT
- temperature range: from -40 to +70oC (-40…158oF);
- relative humidity: up to 75% at +35oC (95oF).
8.3.3 TRANSPORTATION ENVIRONMENT
All kinds of transportation, including a baggage compartment of an airplane, up to
12,000m (40,000 feet) altitude are acceptable.
8.3.4 RETURNING TO THE SERVICE PROVIDER
NOTE
When tuner transportation is required, please use the orig-
inal packaging.
At rst, disconnect all cables from the tuner (disconnect grounding last). Then, uninstall
the assembly by following the requirements of Sections 2.3. and 2.4, but perform the
actions in reverse order. Finally, pack the assembly, and if necessary, the installation
accessories in the original boxes.
51
APPENDIX 1
LIGHTNING PROTECTION
Never underestimate the danger of lightning! Lightning may create dangerous cur-
rent and voltage surges in antennas, antenna feeders, and the equipment connected to
them, measured in tens and hundreds of thousands of Amperes and Volts, with steep
(fast) rises (a few milliseconds) and a huge quantity of energy dispersed momentarily,
comparable to e.g. an explosion of hundreds of tons of dynamite, yet released in less
than a thousandth part of a second.
The measures for safety and reduction of damage to people, animals, buildings, equipment, etc. that may be caused by such a terrifying natural phenomenon, with parameters far beyond the range of human activity, require a clear understanding and strict
compliance with clearly dened principles and rules, the most important or which are
stated below:
1) A short and low-impedance path for discharging the lightning charges into
the ground is the key to safeguarding from lightning.
Lightning always seeks the shortest path to ground. Regardless of what obstacles it
may meet in its way to it, and regardless of whether such obstacles are good or bad
electrical conductors or excellent electrical insulators, lightning ALWAYS overcomes
the obstacles – it can burn, destroy or blow up obstacles, but lightning charges always
reach the ground!
Lightning strikes cannot be stopped and it is not possible for protected objects to be
“insulated” from them by any means, because lightning strikes act as “current generators” with an electromotive force (EMF) exceeding one billion Volts.
The only possibility is to “capture” lightning and “discharge” it along safe paths to the
ground. If such paths are well designed and built, damage will be prevented or mini-
mized.
2) Due to the exceptional speed of rising of the lightning pulses (thousands and tens of thousands of Amperes per microsecond), the lower HF impedance we
provide for the lightning currents, the lower and less dangerous potential will
be generated by such currents in the protected object and, consequently, the
danger of secondary discharges to adjacent objects in the protected area will
be much lower.
3) Due of the exceptional magnitude of lightning currents (tens and hundreds of
thousands of Amperes), they instantly create a huge amount of heat in objects
they pass through, so the objects can ignite, melt down, rupture or explode.
Consequently, the lower active resistance we provide for such currents on
their path to the ground, the less heat will be released in these objects. The
main part of the energy will dissipate in the soil, which is considered a favor-
able outcome.
5252
E.g., a tree with a diameter of 30 cm or more can be split, exploded, broken or set on
re by a branch of the main channel of the lightning, while a standard metal lightning
rod, taking the main strike of the lightning, survives, although it is much thinner than
the tree.
4) The enormous electrical pulses induce high currents and create high mechani-
cal forces in both the stricken and nearby objects. To prevent mechanical damage, the masts, antennas, antenna feeders and the entire equipment of the
respective grounding system should be mechanically strong, reinforced and
corrosion-proof, in accordance with the expected local eects on the surface
and underground.
5) The grounding system should be built in such a way that the lightning current
does not ow through the protected object, or if it does, it should at least be
considerably reduced by redirecting its main part along the paths provided in
the design. For that purpose, the grounding system should be carefully planned
and designed by thoroughly evaluating the possible paths the lightning cur-
rents could go along. Some essential paths for such currents are antennas,
antenna feeders and the mains, because they are widely spread and have low
impedance to the ground.
6) Currents passing through the protected object can be additionally reduced by
creating obstacles along the paths through the object, and redirecting the currents along the planned protection paths. This can be done by threading ferrite tubes (toroids) along “unfavorable” paths (i.e. the cables going to and from the
protected object). This way, the predominant part of the currents will be tapped
to the planned protection path, i.e. through the main grounding plate and all
wires and cables connected to it and external to the building. The latter are
intentionally left without ferrite tubes – e.g. the system of grounding electrodes,
the securing ring of the building, the connections and the cables of the mains
coming from outside.
Apart from lightning protection improvement, threading of ferrite tubes (toroids) on the
power and signal cables of the equipment in the radio station improves the electromagnetic compatibility (EMC) both between the devices inside the radio station and
between them and the outside devices.
7) All objects in the area of antennas and nearby devices (within 6m radius) – tuners, rotators and alike – should be connected by low-impedance connections to
a common point called main grounding plate for the antennas and antenna
devices, which in turn should be grounded using low-impedance connection to
the closest main grounding conductor of an existing or purpose-built (individual)
low-impedance grounding systemfor lightning protection in accordance
with all requirements of the local standards and regulations for electric safety,
re safety and lightning protection.
Where antenna counterpoises exist, their connections to the main grounding plate and
the connections of the antenna devices should be positioned under the level of the
53
counterpoises or buried underground, if the antennas are designed this way.
To avoid damage or destruction by lightning, the antenna isolators, and the isolators
sectioning the antenna and mast bracings into smaller lengths, should be bypassed by
pulse overvoltage limiters (lightning surge arrestors). The limiter closest to the ground
should be grounded to the main grounding plate, and if the distance is too great, to an
individual low-impedance grounding system for lightning protection.
8) All cables entering the building should only be laid out in one zone, low in build-
ing foundation, and the cable braids and grounding terminals of their pulse overvoltage limiters (surge arrestors) should be grounded immediately after coming
out from underground, in a common point called the main grounding plate of
the building, to which are connected the mains neutral, (this would not be per-
mitted in the UK) and the structural metal elements of the building – concrete
reinforcement, metal pipe installations, metal frames, electrical panels, and oth-
er electrically conductive elements of the building (dangers with much plastic
tubing in use in domestic water and central heating pipe systems).
The main grounding plate of the building should in turn be equipped with a special indi-vidual low-impedance grounding system, driven or buried directly in the ground, deep
enough under the expected frost level of soil in your area, and in compliance with all
requirements of the local standards and regulations for electric safety, re safety and
lightning protection.
The expected frost level of soil in your area can be obtained from the local electricity
company or weather service. This is very important, since when soil freezes, its resistance dramatically increases. While the frost level of soil is not normally critical
in the case of buried counterpoises of RF antennas, an insucient depth of driving or
burying in the ground could increase the resistance of the protective grounding system
to exceed the standard requirements several times, i.e. you may be often left without
electrical and lightning protection in the winter.
9) All objects located in the room of the radio station should be grounded to a
common point called the main grounding plate of the radio station, which
in turn should be connected through a low-impedance connection to the main
grounding plate of the building – see (8) above.
10) The grounding terminals of all equipment in the room, the shields of all cables
coming in and going out of the room (including telephone, telegraph, network,
video, Internet, TV etc.), as well as the grounding terminals of all pulse overvoltage limiters (surge arrestors), that normally supply any of the wires of these
cables, should be connected to the main grounding plate of the radio station.
5454
9. DISCLAIMER
All specications and description of the ACOM 04AT tuner are based on the newest
information made available by the time of printing of this document. As we always
strive to constantly improve and update our products, ALL PRODUCT SPECIFICA-
TIONS AND DATA ARE SUBJECT TO CHANGE and ACOM reserves the right to make
changes and improvements at any time without further notice or obligation to notify
any person or organization of such revisions or changes, made in order to improve the
reliability, functions, quality, design and/or performance of ACOM 04AT. Further, this
Operating Manual is provided “as is” and ACOM shall not be liable for possible errors
contained herein.
55
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