ACOEM EGL1102, EGL1101 User Manual
EAGLE
USER MANUAL
ADAPTER LA
COUVERTURE A
EAGLE
EAGLE
User Manual
EAGLE
USER MANUAL
Document reference : MXX_NOT_13_D_DOCXXXX – December 2014D
Name : EAGLE User manual
This document is the property of 01dB-Metravib SAS. Any dissemination, copying or publicising of this document, in whole or in
www.acoemgroup.com
support@acoemgroup.com
Copyright © 2014 - 01dB-Metravib SAS
part, is prohibited without the owner’s written authorisation
Table of contents
Chapter 1 Presentation 7
1. Introduction .................................................................................................................................................................................. 8
1. General presentation ................................................................................................................................................................... 8
1.1. Eagle devices ......................................................................................................................................................................... 8
1.2. Eagle network ......................................................................................................................................................................... 9
1.3. Radio communication ........................................................................................................................................................... 10
1.4. Eagle accessories................................................................................................................................................................. 11
Chapter 2 Installation guide 14
1. Site survey ................................................................................................................................................................................. 15
1.1. Site Planning ......................................................................................................................................................................... 15
1.2. Field test ............................................................................................................................................................................... 16
2. Installation prerequisites ............................................................................................................................................................ 17
2.1. Safety .................................................................................................................................................................................... 17
2.2. Site survey ............................................................................................................................................................................ 17
2.3. Fastening support ................................................................................................................................................................. 17
2.4. Network and power ............................................................................................................................................................... 17
3. Gateway installation ................................................................................................................................................................... 18
3.1. Location ................................................................................................................................................................................ 18
3.2. Mount .................................................................................................................................................................................... 19
3.3. Connection to the gateway ................................................................................................................................................... 20
3.4. Connection to the PoE .......................................................................................................................................................... 21
3.5. Sizes ..................................................................................................................................................................................... 22
4. Sensors installation .................................................................................................................................................................... 23
4.1. Sensor Location .................................................................................................................................................................... 23
4.2. Mounting information for sensors ......................................................................................................................................... 23
5. Expander installation .................................................................................................................................................................. 30
5.1. Expander location ................................................................................................................................................................. 30
5.2. Expander mounting............................................................................................................................................................... 30
6. Battery replacement (sensors / expander) ................................................................................................................................. 33
7. Protections ................................................................................................................................................................................. 34
7.1. Fall protection ....................................................................................................................................................................... 34
7.2. Protective shield ................................................................................................................................................................... 35
Chapter 3 Operating manual 37
1. Usage ......................................................................................................................................................................................... 38
1.1. Power up the sensor and expander ...................................................................................................................................... 38
2. Eagle embedded processing ..................................................................................................................................................... 38
2.1. Parameters ........................................................................................................................................................................... 38
2.2. Signals .................................................................................................................................................................................. 40
Chapter 4 OLD EAGLE 42
1.1. Protections ............................................................................................................................................................................ 42
1.2. Network connection .............................................................................................................................................................. 42
2. Network architecture .................................................................................................................................................................. 43
Chapter 5 Common usage of Eagle 44
Trademarks
Product and company names mentioned herein are trademarks or trade names of their respective companies.
1. Configuration .............................................................................................................................................................................. 44
1.1. Time signal ........................................................................................................................................................................... 44
1.2. FFT ....................................................................................................................................................................................... 44
1.3. Parameters ........................................................................................................................................................................... 44
2. Periodicity................................................................................................................................................................................... 45
3. Autonomy ................................................................................................................................................................................... 45
Chapter 6 Gateway web interface 46
1. Connect to the gateway interface .............................................................................................................................................. 46
2. Monitor signal strength ............................................................................................................................................................... 46
Chapter 7 Radio Installation Guideline 47
1. Initial Site Survey ....................................................................................................................................................................... 47
2. Choose a Suitable Antenna ....................................................................................................................................................... 47
2.1. Radiation Pattern .................................................................................................................................................................. 47
Chapter 8 Appendix 1: Radio 50
6
Brand of ACOEM
WARNING
Refer to the safety Instruction and the user manual
WEEE
symbol
Refer to dismantling / recycling chapter
CE marking
Refer to the copy of the EC certificate for model
EGL1101000, EGL1102000, EGL1103000 and
EGL1104000
Ex marking
Product intended for explosive atmospheres. Refer to
the hazardous environments instructions in the user
manual
Polarity
Refer to battery installation recommendations
X
Mounting
care
Refer to installation / disassembly for hazardous
environments
GATEWAY
Symbol representing the Eagle Gateway
SENSORS
Symbol representing the Eagle Sensors
EXPANDER
Symbol representing the Eagle Expander
Power
supply for
Gateway
Refer to POE
Chapter 1
SAFETY INSTRUCTIONS
Refer to the safety manual instruction before connecting and using.
Refer to the safety manual instruction each time you see a symbol of the list below.
List of symbols for sensors, expander and gateway
Table 1: symbols appearing on Eagle devices
The safety instructions delivered should be carefully followed and the devices should
always be used within the limits specified here.
Brand of ACOEM
Chapter 1
PRESENTATION
7
8
Brand of ACOEM
Photo générale du système Eagle (Gateway, Expander,
Capteurs, alim., câbles
1. INTRODUCTION
We want to congratulate you on your choice and hope that you will be fully satisfied with it.
For this reason, we recommend that you read carefully the present user manual and the
safety instructions.
Eagle is a smart wireless sensor that is easy to set up and allows you to continuously
monitor the health status of rotating machinery. Any manufacturer can enhance the reliability
of its production tools in the simplest way possible, freeing itself of the restrictions inherent in
setting up standard wired solutions.
Eagle guarantees a drastic reduction of installation costs in severe environments or where
preliminary engineering phases are necessary.
With its unique measurement capabilities, EAGLE is the first wireless solution without
compromise on diagnosis capabilities. All types of industrial rotating machines can be
monitored, thereby enabling you to increase the overall reliability of your industrial installed
base.
In case of a problem, please contact OneProd Hotline
support@acoemgroup.com
1. GENERAL PRESENTATION
1.1. EAGLE DEVICES
Figure 5 : Eagle system
Brand of ACOEM
1.2. EAGLE NETWORK
16 SENSORS
4 EXPANDERS
MULTI-HOPS CAPACITY: 8 HOPS
SENSORS
EXPANDERS
La communication entre le PC et la Gateway se fait via un câble Ethernet cat 5e, en réseau
local uniquement. Ni le PC, ni la gateway ne peuvent se connecter à un réseau wifi ou
bluetooth environnant, ces services sont complètement arrêtés sur le PC et inexistant sur la
Gateway. Le réseau local de communication est physiquement séparé de tous réseaux
environant.
1.2.1. Basics
9
1.2.2. Rules
GATEWAY CONNECTIONS:
30 NODES DIRECTLY
Figure 6 : basic Eagle network
EXPANDER CONNECTIONS:
20 NODES DIRECTLY
Figure 7 : Eagle network rules
10
Brand of ACOEM
1.3. RADIO COMMUNICATION
1.3.1. Characteristics
Parler de l’ISA100.11a
L’ensemble des produits utilise la bande de fréquence ISM 2.45GHz. Bande de fréquences
regroupant entre autre le wifi, bluetooth, zigbee... Cependant, la modulation utilisée par la
couche PHY (O-QPSK) ne permet pas de décoder physiquement les données wifi et
bluetooth, seulement les données 802.15.4 PHY.
Les capteurs émettent à +3dBm, soit 2mW et les éléments du réseau (routeur et gateway) à
+13dBm (20mW).
1.3.2. Radio standard
L’ensemble des produits utilise le protocole radio 802.15.4e. Cela permet d’avoir de base
certaines sécurités quant aux échanges de données entre les différents éléments du réseau
radio. En effet, chaque élément du réseau possède une adresse MAC unique codée sur
64bits. Cette adresse identifie un capteur unique sur un réseau unique. De plus, pour qu’un
élément puisse rejoindre un réseau radio existant, il faut qu’il connaisse l’identifiant du
réseau, codé sur 16bits. Pour encore plus de sécurité, lors d’installation sensible comme en
milieu industriel, il est possible de rajouter une “liste blanche” sur la gateway, qui filtre sur
adresse MAC et n’accepte sur le réseau que les éléments présents dans cette liste.
1.3.3. Radio coverage
En champ libre, les capteurs peuvent avoir une portée radio d’envrion 100m. En
environnement perturbé, et/ou industriel, la portée dépend énormément de l’environnement
et des essais sur place sont nécessaires. Une portée d’environ 20m est plus réaliste dans ce
type d’environnement. De même que pour les capteurs, la portée radio de la Gateway et des
routeurs est fortement dépendante de l’environnement.
1.3.4. Security
Brand of ACOEM
1.4. EAGLE ACCESSORIES
Model
Description
EGL 1201 000
Power over ethernet PoE IEEE 802.3af
EGL 1202 000
Primary cell SAFT LS33600 Li-SOCl2, 3.6V, 1.7Ah, D cell
EGL 1203 000
O-ring seal NBR 70 SH Ø int 37,82mm x Ø tore 1,78mm (UL)
EGL 1204 000
Suitcase
EGL 1205 000
Special wrench for Eagle sensor/expander tightening
EGL 1206 000
Special tool for Eagle triaxial sensor orientation (use with ACA1029000)
EGL 1207 000
Galvanic isolator for hazardous environments
EGL 1208 000
Tough Ball-joint mounting for Eagle gateway
EGL 1209 000
Tough Ball-joint mounting for Eagle expander
EGL 1210 000
Eagle protective shield
EGL 1211 000
(Option) Fall protection ring for operating at height (off-shore)
Description
Reference RAM
RAM 1" Tough-Ball™ with M6-1 x 6mm Male Threaded Post
RAP-B-379U-M616
RAM Double Socket Arm for 1" Ball Bases
RAM-B-201U
RAM 1.5" x 3" Rectangle Base with 1" Ball
RAM-B-202U-153
Description
Reference RAM
RAM Short Double Socket Arm for 1.5" Ball Bases
RAM-201U-B
RAM Topside Base with 1.5" Ball
RAP-395T-BCU
RAM 75mm x 75mm VESA 3.625" Plate with 1.5" Ball
RAM-2461U
Ensemble des accessoires
11
Figure 8: Eagle accessories
1.4.1. Mounting accessories for expander and gateway: RAM mounts
a. Fixed installation mounting accessories
The mounting accessories from RAM mounts supplied are limited to those mentioned below.
It should be noted that there are other types of compatible mounts. These options are not
available in the OneProd catalog.
Table 6: ball-joint mount references for expander mount (EGL1209000)
Table 7: ball-joint mount references for gateway mount (EGL1208000)
12
Brand of ACOEM
Description
Reference RAM
RAM LARGE TOUGH-CLAW 1.5" DIAMETER BALL
RAP-401U
RAM LARGE TOUGH-CLAW 1" DIAMETER BALL
RAP-B-401U
Figure 9: EGL1208000 ball-joint mount for gateway
Figure 10: EGL1209000 ball-joint mount for expander
b. Starter kit mounting accessories
The starter kit comes with tough-claw instead of Vesa plate or rectangle base
The RAM Tough-Claw™ is the perfect mounting base for quick and easy tool-less
installation and removal on round, square, odd shaped rails and bars. The Tough-Claw™
can be clamped on rails from 25.4 mm to 57.15 mm [1" to 2.25"] outer diameter.
Rubber pads provide stable, even gripping and protection of mounting surface. Clamp jaw is
configured for round, flat and odd shapes.
Clamping Range (Rail/Tube Surfaces): 25.4 mm to 57.15 mm [1" to 2.25"]
Clamping Range (Flat Surfaces): 0 to 55 mm [0" to 2.2"]
Physical Dimensions: Height: 167 mm [6.56"], Width: 57.15 mm [2.25"]
Material: High strength glass filled nylon construction with corrosion resistant stainless
steel hardware
Figure 11: RAM Tough-Claw™
Brand of ACOEM
1.4.2. Batteries and O-ring seals
1.4.3. Mounting tools
Les embases de fixations
13
14
Brand of ACOEM
Chapter 2
INSTALLATION GUIDE
Brand of ACOEM
1. SITE SURVEY
Environment
Simply Works!
Special Precaution
Dense metal structures with no line-of-sight
20m
50m
Sparse metal structures with limited line-of-sight
30m
100m
Line-of-sight
100m
400m
RF planning should be considered from the onset in order to determine the sensor locations
and options for the expanders and gateway installation.
In the vast majority of cases, the RF requirements do not impede the installation of the
sensors but by considering the RF implications from the start a very good first-time success
rate is achieved.
The typical link budget calculations that are used in radio planning are not valid in the vast
majority of industrial environments and accurate RF modelling is far too time consuming to
be practical.
For this reason, the RF planning is simply guided by empirical data gathered from a vast
array of previous installations. A set of best practices are presented which are effortless to
follow and delivers reliable performance without the need for calculations or sophisticated
survey equipment.
1.1. SITE PLANNING
The very first step is a site planning for RF (radio frequency).
On a site map:
Determine and identify the machines that require monitoring with Eagle sensors,
Determine potential locations for the gateway (allowing connection to the PoE <100m,
power connection <100m).
Estimate the distance from every Eagle sensor to the gateway after the initial survey and
use the table below to determine whether special precautions need to be taken.
15
Table 8 : distances for coverage quality
Identify obstacles that can interfere with radio coverage, sensors in complex areas
(limited space, metal shields) and the most distant sensors.
des schémas avec plusieurs implantations possibles
16
Brand of ACOEM
Signal strength
Quality
Action
-30 to -50 dBm
Excellent
-50 to -60 dBm
Good
-60 to -80 dBm
Fair
Can be improved using an expander
< -80 dBm
Poor
Must be improved using an expander
< -90 dBm
Out of coverage
Must be improved using an expander
ILLUSTRATION
SITE SURVEY
Figure 12: site survey example where all the information needed are identified
1.2. FIELD TEST
The second step is a field test to verify the reception of the farthest sensors or those with
doubts about their reception because of their situation (metallic surroundings, casing,
guards...) and
Perform a temporary installation in order to try out different gateway options and Eagle
sensors locations.
4. VERIFY THE PLAN WITH A TEMPORARY (OPTIONAL) INSTALLATION
When the planner is not confident due to inexperience or due to a particularly tricky
installation, it is warranted to perform a temporary installation in order to try out different
Gateway antenna options and Eagle Field Device locations. Typically the Eagles within the
“Just Works!” range are installed permanently from the onset. The remaining Eagles are
temporarily moved to the suspected troublesome locations and their signal strength
monitored using the gateway web application. It is common practice to immediately install
the Eagle permanently once the link quality is confirmed.
The signal strength of every device can be monitored from the web application of the
gateway. It is advisable to improve the signal strength for devices lower than -80dBm.
Table 9 : signal strength qualification
Loading...