6.2.2 Long time-wave measurement (option) .......................................................................... 79
6.3 Appendix 2: Main new functions .......................................................................................... 80
6.3.1 Version 1.10 .................................................................................................................... 80
6.3.2 Version 1.05 .................................................................................................................... 80
6.3.3 Version 1.04 .................................................................................................................... 80
7
Brand of ACOEM
GENERAL PRESENTATION CHAPTER 1.
1.1 INTRODUCTION
We want to congratulate you on your choice and hope that you will be fully satisfied with it. For this reason, we
recommend that you read carefully the present user guide and more specifically the safety instructions.
FALCON is the new generation of portable data collectors for condition monitoring, vibration analysis and balancing.
Designed to meet industrial requirements for enhancing productivity, FALCON is a portable multichannel
instrument coming along with a large touchscreen, a 3-axis wireless sensor and numerous accessories. This
innovative all-in-one solution makes condition monitoring available to all users.
The main new functions of the latest versions are listed at the end of this manual: see § 6.3
In case of a problem, please contact our Hotline at support@acoemgroup.com
1.2 SAFETY INSTRUCTIONS
The safety instructions delivered with the instrument (printed and on the CDROM) should be carefully
followed and the instrument should always be used within the limits specified here.
Instrument and operator safety is at risk when the instrument is used in conditions that are not intended by
ACOEM.
Dismantling the instrument for an internal operation is forbidden. The only parts for which dismantling is allowed
are the battery hatch, the battery and the hatch providing access to the connectors.
All the spare parts must be provided by ACOEM.
8
Brand of ACOEM
Symbol
Signification
Position
Laser radiation
Refer to section "Laser Class 3R"
Rear side
(bottom)
Laser radiation class 3R
Refer to section "Laser Class 3R"
Rear side
(bottom)
Avoid exposure to beam
Refer to section "Laser Class 3R"
Rear side
(bottom)
Light Hazard Group 2
Refer to section "High-power white LED
flash and stroboscope"
Rear side
(bottom)
Refer to the safety instructions
documentation and the user manual
before connecting
Rear side
(bottom)
Laser aperture
Refer to section "Laser Class 3R"
Rear side
(top)
Battery replacement
Refer to section "Battery pack set-up"
Battery
compartment
CE certification data. Refer to the copy of
the CE APT2069 type certificate
Rear side
(center)
Do not dispose of this product as
unsorted household waste.
Refer to section "Dismantling/recycling"
Rear side
(center)
FCC and IC number. Refer to section
"Radio"
Rear side
(center)
External power connection: refer to
section "Main Power supply block"
Rear side
(bottom)
Symbol
Signification
Warning: refer to the safety
instructions and user manuals
Use a power source with limited power
(=> Mains Power supply bloc)
=> CE certification data
=> Dismantling/recycling
1.3 LIST OF SYMBOLS AND WARNING ON THE INSTRUMENT
Warning: whenever this symbol is present on the device, refer to the safety instructions and user
manuals.
The table below lists the warning signs and security present on the instrument.
1.4 LIST OF SYMBOLS AND WARNING ON WLS
Warning: whenever this symbol is present on the device, refer to the safety instructions and user
manual.
The table below lists the warning signs and security present on the WLS sensor.
1.5 LASER
Laser maintenance: the laser does not need maintenance or adjustment excluding cleaning the
glass with a cotton swab. Always shut off completely the device Falcon before this operation.
Caution--use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure
Brand of ACOEM
1.6 ELECTRIC CONNECTIONS
All external circuits connected to the instrument must be non-hazardous voltage sources and be energy limited as
explained in sections 6.3 and 9.4 of the IEC61010-1 standard
Do not exceed maximum input voltage on the A/B/C/D connectors: maximum input voltage ±24 V DC, ±24 V AC
peak.
All external circuits connected to the collector must carry non dangerous voltage as defined in Standard IEC610101 (Paragraph 6.6)
Do not exceed maximum input voltage and current intensity for the power supply delivered by the mains block (see
chapter “Mains power block” of the safety instructions).
Use the cables designed for the different types of measurement.
If possible, protect the unused connectors using the plastic caps provided.
9
1.7 FIRST POWER-UP
The instrument turns on automatically a few seconds after being connected to the mains through the power supply
module. If the battery level is too low, the charge starts and goes on as long as the instrument is connected to its
power supply.
When using a new battery, leave the battery in charge for about 10 hours in order to achieve full charge. Do not
use the instrument prior to 2-3 hours of charge. Usual charging time is about 6 hours when instrument is switched
off.
On-Off:
o Power on: press the On-Off key
o Power off: press the On-Off key, then message “Shutdown”
Battery charge:
o Connect the instrument to the charger
o Connect the charger on the main. The instrument is automatically powered on. During the charge you
can continue to use it. For a faster charge it is recommended to switch-off the instrument. A full charge
requires about 6 hours.
It is recommended to disconnect the charger from the main when you are not using it.
10
Brand of ACOEM
Access to
application
modules
Access to
status side
panel
Access to
shortcuts
side panel
A B C
D
Antenna for WLS
sensor and Wi-Fi
1.8 USER INTERFACE
FALCON starts on its “Home screen”. It is a touch screen and a simple pressure on it gives access to the
application modules installed on the instrument and to 2 side panels:
For more details:
Collect module: see CHAPTER 3
Balancing module: see CHAPTER 4
Status panel: see § 1.13
Shortcuts panel: see § 1.14
The 2 side panels are accessible from any screen.
1.9 CONNECTIONS
1.9.1 Connectors A to D on the top of the instrument
Those connectors can be used in industrial environment. They are IP65.
Connector A: channels 1 and 3. Use this connector when the instrument is set in single-channel mode.
Connector B: channels 2, 3 and 4. Use this connector with wired triaxial sensor when the instrument is set
in multi-channel mode.
Note: for 2-channel measurement, use connectors A and B. For 4-channel measurement, you also need Y
adaptors.
Connector C: Tachometer input, Stroboscope output, Power supply input. It it is marked in yellow as well
Do not connect channels 1, 2, 3, 4 and tachometer input on a not buffered output or in parallel
to other instrument as their impedance is not maintained when changing configuration or when
the instrument is switched off.
Respect the maximum input voltage to the A/B/C/D connectors: maximum input voltage ± 24 V
DC, ± 24 volts peak AC.
Brand of ACOEM
High-power LED for
stroboscope and
camera flash
Laser beam source
for pyrometer sighting
Pyrometer window
Camera window
E F G
H
1.9.2 Connectors E to I behind the trapdoor
11
Those connectors are behind a trapdoor. It must remain close in industrial environment to preserve the IP65
protection. Use those connectors only in office environment.
Connector E: Power supply input
Connector F: Ethernet RJ45
Connector G: USB 2 type A host (for USB memory stick)
Connector H: USB 2 type B device (direct connection with PC)
Connector I: serial interface for maintenance purposes only
1.10 BUILT-IN SENSORS
The back of the instrument gives access to the built-in sensors.
For the stroboscope and the pyrometer, please see the safety instructions delivered with the instrument
(printed and on the CDROM)
12
Brand of ACOEM
1.11 WLSSENSOR
FALCON can be used with a wireless triaxial accelerometer (WLS Sensor). This chapter
described how to use FALCON with this sensor.
1.11.1 WLS sensor battery
Use the USB cable and charger supplied with the sensor. The connector is protected by the
rubber cap on the top of the sensor. It can also be charged from any USB interface with power
supply (! measurement is not possible if the WLS is connected to a USB PC port). Charging time
is 8 hours with the standard 500 mA charge current.
Note: WLS sensor battery replacement must be done by qualified personnel only.
1.11.2 WLS sensor first connection
Switch on WLS: press on/off for 2s, until the red LED is on, and wait until the red LED is off and the blue
LED is continuously on. See details below concerning LED indication.
On FALCON from the home screen proceed as follows:
o Check first if Wi-Fi is enabled in:
Shortcuts > Setting > > Wi-Fi = enabled
o Set FALCON to work with a WLS sensor:
Shortcuts > Setting > > Accelerometer link = Wireless
o Shortcuts > Setting > Wireless sensor:
Input WLS serial number (e.g., 10015)
Save the settings
Wait for about 30 s until the blue LED is flashing. Then 20 s later, the connection must be
set up. It can be seen from the status panel where you can see the sensor identification
(e.g., WLS_10015). It can also be checked from Wireless sensor setting with the Test
function.
If Wi-Fi is enabled further connections are automatic after switch on of the instrument and the WLS sensor.
Note: it is not possible to connect an instrument with a WLS sensor already connected to another
instrument.
1.11.3 WLS sensor switch off
Press on/off for 6s until the red LED flashes on. The sensor is also automatically switched off if there is no
connectivity during 10 min.
Brand of ACOEM
Red LED
Blue LED
Significance
WLS connected
to the charger
———
Charge in progress (LED brightness = 50%)
━━━━
Charge completed (LED brightness = 100%)
- - - - -
Charge error
Switch on
(press 2s on/off)
——— (< 10 s)
Off
Start in progress
——— (> 15 s)
Off
Error
———
WLS ready and not connected to the
instrument
- - - - -
WLS connected to the instrument
Switch off
(press 7 s on/off)
- - - - -
Stop in progress
Off
Off
WLS is switched off
Low battery
- - - - -
1.11.4 WLS: LED indication
Notation:
━━━━ brightness = 100%
——— brightness = 50%
- - - - - flashing
Blank any status
13
14
Brand of ACOEM
1.12 DATA EXCHANGE WITH PC
FALCON can exchange data with the PC when the Communication module is run from the home screen. See
below the different settings according to the type of communication. Once the communication is established, you
can also use the NEST software to upload or download routes. The instrument is also seen as an external drive
from the PC (see § 6.1).
1.12.1 Using USB (Connector H)
No settings are required; the PC automatically detects the instrument after its connection.
1.12.2 Using USB memory (Connector G)
It is possible to use a USB memory stick connected on port G to exchange the following data:
Firmware update: see § 2.12
Load and download routes: see § 3.3.2 and 3.6.2
Issue balancing reports: see § 4.13
Note: USB memory stick format must be FAT32, NTFS format is not accepted. It is always possible to reformat it to
FAT32.
1.12.3 Using Ethernet (Connector D or F)
Direct connection PC- FALCON setting:
o On PC: Setup Network
DHCP = No
Set the IP address: Ex 192.168.1.10
Mask = 255.255.255.0
o On FALCON:
Shortcuts > Setting > Network >
DHCP = No
Set the IP address = e.g., 192.168.1.12
Note: the first 3 numbers must be the same (192.168.1) and the last one different from that
of the PC (10 ≠ 12)
Mask = 255.255.255.0
Once the setting is done, to access the data use FALCON IP address, e.g., in the Explorer type
“\\192.168.1.10\Data”.
PC- FALCON connection through LAN Network:
o On PC: Setup Network
DHCP = Yes
o On FALCON:
Shortcuts > Setting > Network >
DHCP = Yes
Connect Falcon to the LAN, set it in communication mode and wait until it gets its IP address.
The IP address can be read in Setting > About information page.
If there is a DNS, it is also possible to access the instrument with its name. The name is
Falcon_serial_number (e.g., Falcon_10015).
Once the setting is done, to access the data use FALCON IP address, e.g., in the Explorer type
“\\Falcon_10015\Data”.
Brand of ACOEM
1.12.4 Using Wi-Fi
Check first if Wi-Fi is enabled in:
Shortcuts > Setting > > Wi-Fi = enabled
Direct Wi-Fi connection PC- FALCON setting without WLS sensor:
o On FALCON:
Setting > Network > Wi-Fi part
Enabled = Yes
Adhoc = Yes
SSID = My_ONEPROD_Instrument or other
Canal = 5
Authentication = none
DHCP = No
Set the IP address: Ex 192.168.1.16
Note: the first 3 numbers must be the same (192.168.1) and the last one different from that
of the PC (14 ≠ 16)
Mask = 255.255.255.0
o On PC: Setup WIFI network
DHCP = No
Set the IP address, e.g., 192.168.1.14
Mask: 255.255.255.0
Scan Wi-Fi networks and select FALCON SSID.
Once the setting is done, to access the data use FALCON IP address, e.g., in the Explorer type
“\\192.168.1.16\Data”.
Direct Wi-Fi connection PC- FALCON-WLS setting:
o On FALCON:
First set the connection FALCON-WLS: see § 1.11.2
Wait for sensor connection (status panel)
15
In Setting > About information page check Falcon WIFI IP address
(192.168.1.xxx with xxx the last 3 digits of Falcon serial number)
o On PC: Setup Wi-Fi network
DHCP = No
Set the IP address: 192.168.1.yyy (yyy ≠ xxx)
Mask: 255.255.255.0
Scan Wi-Fi networks and select FALCON SSID (WLS_10015).
Once the setting is done, to access the data use FALCON IP address, e.g., in the Explorer type
“\\192.168.1.xxx\Data”.
Note: this type of communication can also be used if the WLS Sensor is switched off.
16
Brand of ACOEM
Wi-Fi LAN connection PC- FALCON setting without WLS sensor:
Note: WLS sensor cannot be used simultaneously with this mode.
o On FALCON:
Setting > Network > Wi-Fi part
Enabled: Yes
Adhoc: No
Save the setting
Setting > Network > Wi-Fi part
Scan network until you detect the right SSID
Set Authentication, Encryption and Key according to selected SSID
DHCP: Yes
The IP address can be read in Setting > About information page.
If there is a DNS, it is also possible to access the instrument with its name. The name is:
Falcon_serial_number (e.g., Falcon_10015).
o On PC: the PC must also be connected to the same Wi-Fi LAN
Brand of ACOEM
1.13 STATUS INDICATIONS
1.13.1 Status summary
The status is indicated at the bottom of the right hand side of the screen
General status
o Date and time
o Battery level of the instrument
During analogic measurement
o Input overload indication in percentage of time.
o Sensor integrity indicator
During wireless measurement
o Sensor overload indication in percentage of time.
o Battery level of the sensor
1.13.2 Status panel
If you click on the status summary, the status panel appears on the right hand side of the screen. It shows the
following information:
Wi-Fi:
17
o Off: Wi-Fi is disabled in Shortcuts > Setting >
o Not connected: the instrument is not connected to a WLS sensor or another Wi-Fi network
o WLS_xxxxx: the instrument is connected to a WLS sensor, xxxxx is the serial number of the sensor.
o Network: Wi-Fi is connected to a network.
Sensor battery: this information shows the battery level of the WLS sensor. It is not displayed if the
instrument is not connected to a WLS sensor.
System battery: this information shows the battery level of the instrument.
Next calibration date: display the recommended date for the next calibration.
The amount of available memory.
18
Brand of ACOEM
1.14 SHORTCUTS PANEL
From any screen, button opens the Shortcuts panel. It gives direct access to a group of functions. The list of
accessible functions depends of the current screen.
1.14.1 Photo
From the Collect module, measurement list screen: take an inspection picture
From Balancing module, any screen: take picture for your report (balanced machine, sensor installation, weight
mounting)
Take the picture:
: take the picture. You must not move during few seconds.
Brightness adjustment.
Flash on and off.
Stored picture management:
Add a new picture.
See previous picture.
See next picture.
Add a comment to the current picture.
Delete the current picture.
The camera must not be used when cables are plugged on connector C or connector D (see chapter
Radio of the Safety instructions manual)
19
Brand of ACOEM
Select
keyboard
type
Character
selection bar
Validate and
return to
previous screen
Cancel: return
to previous
screen with no
modification
Delete all
characters
Delete last
character
1.14.2 Text note
From Collect module, measurement list screen: input text inspection note directly from the keyboard or from a
list of predefined notes. The list of predefined notes is only available if this list is created in PC database (in
XPR menu “Libraries/Predefined notes”)
From Balancing module, any screen: balancing comment for the report
Keyboard details:
Keyboard type:
o EN: English
o FR: French
o PT: Portuguese
o CN: Chinese
Character selection bar: if one key is used for several characters (e.g., @#$, eéè, …), a long press
displays them in the bar for selection.
1.14.3 Help
From any screen, it gives explanation of each command .
20
Brand of ACOEM
1.14.4 Vocal note
Before using a headphone, please read the safety instructions delivered with the instrument (printed and on the
CDROM)
For this function, you must have the optional 3.5 mm jack adapter on connector D (ref: CPC1229000 - FALCON
ECTD-JACKF).
From Collect module, measurement list screen: take a vocal inspection note.
Record: record your comment.
Make sure you set the volume to a low level before starting to listen
Play: listen to the comment
1.14.5 Barcode
From the Collect module, measurement list screen: read the barcode (QR code format):
Notes:
If the code is unknown, the system suggests associating it to the current point (learning mode). The
association is then memorized for a future collection.
If a point in the route is already associated with the code, the system goes directly to this point.
1.14.6 Listening to the signal
Before using a headphone, please read the safety instructions delivered with the instrument (printed and on the
CDROM)
For this function, you must have the optional 3.5 mm jack adapter on connector D (ref: CPC1229000 - FALCON
ECTD-JACKF).
Note: if a triaxial sensor is used, the live output is the Z axis of the sensor.
From the Collect module, measurement list screen: listen to the signal of the sensor
From the Collect module, time wave display screen: listen to the recorded signal
Make sure to set the volume to a low level before starting to listen
Press to start and then adjust the level to your convenience.
Brand of ACOEM
1.14.7 Pyrometer
21
For the pyrometer please read the safety instructions delivered with the instrument (printed and on the CDROM)
From any screen, read the temperature with the built-in pyrometer
Notes:
from the Collect module, measurement list screen: if in Measurement setting, if “Pyrometer” = “Internal”,
The pyrometer measures the average temperature in a circle. The diameter of the circle depends on the
temperature measurement of the route with input type = DC will be done with the built-in pyrometer
distance to the target. The diameter is about 4 cm at a distance of 50 cm.
Warning: due to the distance between the pyrometer cell and the laser source, the circle is decentred by 3
cm.
1.14.8 Stroboscope
For the stroboscope please see the safety instructions delivered with the instrument (printed and on the CDROM)
From any screen, read the rotation speed with the stroboscope
From the Collect module, measurement list screen: check or adjust rotation speed of the machine.
From the Collect module, spectrum display screen: check or read rotation speed of the machine.
Fine tune. A continuous press speeds up the modification
Fast tune. A continuous press speeds up the modification
Divide or Multiply the value by 2.
Set the flash duration: default value is 5 degrees. The longer the duration, the brighter the flash, but
the fuzzier the target on the rotor. Limits range from 0.5 to 15 degrees.
This function is only accessible in Collect module.
For machine with variable rotation speed: rotation speed measurement of the machine is updated by the
stroboscope value.
For machine with fixed rotation speed: rotation speed setting of the machine is updated by the stroboscope
value. In this case, when downloading the route, the new rotation speed is used to update the NEST initial setting
Notes:
It is recommended to start with a frequency higher than the rotation and decrease gradually until stopping
the rotor marker.
Default unit is set in "Spectrum display" parameters (see § 2.5)
Once the marker is stopped, to be sure not to be on a sub-multiple of the rotation, use, the marker
should appear 2 times. Use to return to the initial frequency.
1.14.9 Screenshot
From anywhere, you can save a screen copy. Images are stored in folder “Screenshots”. Connect your PC to
FALCON to copy them (see § 1.12).
22
Brand of ACOEM
1.14.10 Settings
See CHAPTER 2.
1.14.11 Home
From anywhere you can go directly to the home screen.
23
Brand of ACOEM
1.15 BATTERY MANAGEMENT
For battery management, please read the safety instructions delivered with the instrument (printed and
on the CDROM)
1.15.1 Battery charge
When using a new battery, leave the battery in charge for about 10 hours in order to achieve full charge. Do not
use the instrument prior to 2-3 hours of charge. Usual charging time is about 6 hours when instrument is switched
off.
Battery charge:
o Connect the instrument to the charger delivered with the instrument.
o Connect the charger to the mains. The instrument is automatically powered up. During the charge you
can continue using it. For a faster charge, it is recommended to switch the instrument off. A full charge
requires about 6 hours.
It is recommended to disconnect the charger from the mains when you are not using it.
1.15.2 Battery replacement
Safety instructions:
o Do not use batteries other than type PIL1133 provided for FALCON and identified as 01dB
Metravib WILPA 2344A
o Do not open or disassemble the battery pack. The pack includes protections and an assembly
essential for the safety that should be changed in no case.
o The battery pack is interchangeable only for maintenance purposes. The operating lifetime of the pack
is sufficient for a full working day. The pack should not be changed periodically to artificially increase its
lifetime. The pack is not intended for this type of use, which would result in a dangerous mechanical
wear.
o Do not short-circuit the terminals of the battery connector. For safety reasons, the battery pack
includes an internal non-resettable fuse. A short-circuit makes it unusable.
o Respect voltage, current and temperature indicated on the label of the battery.
o Do not expose the battery to water or condensation.
o Do not place the battery in fire or near any other source of temperature (> 70°C). This can cause
overheating or a fire start. Such use may also lead to a loss of performance and a significant reduction
of the lifetime of the battery.
o Disconnect the battery and the charger immediately in the following situation:
unusual odour
abnormally high temperature
24
Brand of ACOEM
Screws
Screws
OK
NO
Coding
Replacement instructions:
o Remove the battery:
Unscrew the 2 screws of the battery trapdoor.
Remove the connectorbygently pullingthetwocables.Itshould come off easily. In the case
of an abnormalresistance, do not force andcontact our after-sales service.
Remove the battery.
o When setting up the battery, be sure to not pinch or crush the cables.
o Check the orientation of the battery pack. The wire output must be placed beside the connector to
avoid crushing by the trapdoor.
o When inserting the battery, make sure not to hurt the pack. The insertion must be done without forcing
excessively. When in doubt, pull out the battery and check that nothing is blocking its insertion.
o Check the orientation of the connector. The coding should be facing up.
o To insert the connector, hold it with the cables.
o Check that trapdoor does not crush the cables by pushing them to the right hand side.
Brand of ACOEM
1.16 REMOTE DISPLAY &CONTROL FUNCTION
Procedure to take control of FALCON from a PC:
Install Real VNC Viewer ® on the PC
FALCON must be first networked by Ethernet (see § 1.12.3) or by Wi-Fi (see § 1.12.4) with the PC
To work also with WLS Sensor, use the ‘Direct Wi-Fi connection PC- FALCON-WLS setting’ configuration.
Run Real VNC Viewer ®
Set the Input Server address: IP address of FALCON or its hostname (e.g., Falcon_10015) if there is a
DNS.
It is then possible to control FALCON from the PC.
Note: it is possible to protect this access with a password: see § 2.10
25
Loading...
+ 56 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.