ACO Quatrix-K 620370, Quatrix-K 620368, Quatrix-K 620486, Quatrix-K 620369, Quatrix-K 620487 Installation Information

...
Page 1
Installation
information
ACO Haustechnik
DIN EN 13564
0173.02.59 G As per 07/2010
ACO Quatrix-K above ground pipes
ACO Quatrix-K installation in the base plate
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Caution! This operating manual has to be handed out to the end user and to be kept in a safe place. Maintenance works have to be recorded in the relevant inspection pages.
Contents
Chapter Page(s)
1 Product Identification
1.1 Addresses 3
1.2 EC Conformity declaration 4
2 General Notes
2.1 Field of application of installation, operating and maintenance manual 5
2.2 Use of backflow stops 5
2.3 General notes 5
2.4 Legal aspects 5
2.5 Safety notes 5-6
2.6 Type / Scope of supply 6
2.7 Application scopes / Function 6
2.8 Diagram of emergency seal 7
3 Installation
3.1 Installation site 7
3.2 Gradient 7
3.3 Installation in frost-proof pipes (without shaft system) 8
3.4 Installation in the base plate (with shaft system) 9-10
3.5 Motor fitting 11
4 Description of the Control 11-13
5 Electrical Installation / Works Settings 14-15
6 Commissioning 18
7 Operation 19
8 Servicing 19-20
9 Spare Parts / Accessories 21-22
10 Technical Data - Suggested Installations 23,24
11 Inspection Log Book 25-27
12 Maintenance Contract 28
13 Warranty 29
14 Service Partners 29
15 ACO subsidiaries 30,31
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Name and address of the manufacturer
ACO Passavant GmbH Postfach 11 62 36267 Philippsthal Ulsterstraße 3 36269 Philippsthal After-sales service division Tel. 0 66 20/77- 0 Service Tel. ++49 (0) 3 69 65 - 819 - 444 Fax 0 66 20/77- 52 Service Fax. ++49 (0) 3 69 65 - 819 - 367
Name and address of the supplier
_________________________ _________________________ _________________________ _________________________
After-sales service division Tel. _____________________ __________________________ Fax ____________________ __________________________
Name and address of the electrician
_________________________ _________________________ _________________________ _________________________
After-sales service division Tel. _____________________ __________________________ Fax ____________________ __________________________
Name and address of the plumber
_________________________ _________________________ _________________________ _________________________
After-sales service division Tel. _____________________ __________________________ Fax ____________________ __________________________
1 Product identification
1.1 Addresses
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1.2 EC Conformity declaration
We, ACO Passavant GmbH, Ulsterstrasse 3, 36269 Philippsthal
hereby state under our sole responsibility that the designs of the following anti-flood protection systems, put in circulation by us, correspond to DIN EN 13564-1:2002, Anti-flood Protection Systems for Buildings; as well as to the following EC Directives and DIN Standards:
Product designation:
Anti-flood Protection System Quatrix-K
Use: Anti-flood protection of buildings, for wastewater with and without faeces
Type 3 F Nominal width: Art. no.:
DN 100 620368, 620370 DN 125 620486, 620487 DN 150 620369, 620371
The housing is made of PP material, the cover is made of PA material.
The requirements for gas proofness, watertightness, efficiency, temperature stability, mechanic rigidity and durability are met.
Machinery Directive 89/392/ EEC in the version of 98/68/EEC Building Products Directive 89/106/EEC in the version of 93/68/EEC Low Voltage Directive 73/23/EEC in the version of 93/68 EEC EMC Directive 2004/108/EG
CE Identification Directive System 4; see Directive 89/106/EEC (BPR), Attachment III.2(ii), 3rd option
Harmonised standards applied: DIN EN 12056-1:2001-01 DIN EN 12056-2:2001-01 DIN EN 13564-2:2002 DIN EN 13564-3:2004 DIN 1986-100:2008-05 DIN EN 1451-1:1999 DIN EN 61000-6-2:2005 DIN EN 55011:2007
Competent documentary agent:
Marco Eulenstein ACO Haustechnik Im Gewerbepark 11 c 36457 Stadtlengsfeld
36269 Philippsthal, September 2008
ACO Passavant GmbH
R. Sand General Manager
Date, January 2009
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2 General notes
This manual is effective for the AC0 anti-flood protection system
Quatrix-K.
The manual is used for installation, commissioning, operation, main­tenance, repair and decommissioning. The operator must keep the manual at a safe place. Indications on possible standards, test signs, quality symbols and trademarks are state-of-the-art at the printing date of this manual. Deviations with illustrations, dimensions and weights are possible. We reserve the right to carry out amendments and improvements without prior notice to keep up with technical progress.
Date of installation, operating and maintenance manual: 06 February 2008
According to DIN 1986-100, para 7.4, drain points below the backflow level have to be protected against backflow from the sewers by automa­tic wastewater lifting plants with backflow loop as per DIN EN 12056-4 or, under certain conditions, by anti-flood protection systems as per DIN EN 13564-1.
The following criteria have to be met when fitting an anti-flood protec­tion system:
The wastewater must be capable of draining away along a natural slope. There must only be a small number of users. The drainage point(s) cannot be used during a backflow situation. Installation must be located in a room with inferior utilisation.
Safety-conscious working
These operating instructions contain fundamental information and pre­cautionary notes. Please read the manual thoroughly prior to installation of unit, connection to power supply and commissioning. It is imperative to comply with all other operation instructions referring to components of this plant. The mentioned safety notes, the pertinent national acci­dent prevention regulations as well as possible internal working-, opera­tion and safety regulations of the user have to be observed. The safety notes which could lead to danger for people in the case of their non­observance as well as in the case of warning of electric voltage, are marked with the general safety marks.
Safety (from: VDMA information sheet 24292) This operation manual contains basic information which must be
observed during installation, operation and maintenance. Therefore, this operation manual must be read by the fitter as well as the competent personnel / user prior to assembly and commissioning and must always be available at location of plant.
Home owners and developers have to bear the costs of cellar flooding themselves in the event of sewer backflow because the local authorities cannot be held liable for such damage. Owners are also liable to their tenants for any damage caused. The relevant standards therefore stipu­late that sanitary installations which are located beneath the backflow level must be protected by lifting plants (active backflow prevention) or by anti-flood protection systems (passive backflow prevention). Although it is now possible to take out insurance against such damage, the insurance companies usually turn down any claims if building regula­tions have not been implemented or have been incorrectly observed.
The anti-flood protection system is a safety device and must thus be permanently kept in operable condition. It must be easily accessible at any time.
Supplements
The operator of the plant must supplement the operating manual with instructions on existing national regulations for accident preven­tion and environmental protection. Besides the operating manual and the binding regulations for acci­dent prevention valid in the user country and at the point of use, the approved expert regulations for safe and professional working have to be observed.
Copyright
ACO Passavant GmbH holds the copyright for these operating instructions. These operating instructions are written for the assem­bly, operating, maintenance and supervisory staff. They contain regu­lations and technical drawings whose complete or partial reproduc­tion, dissemination or use for competitive purposes, or passing on to others, is prohibited unless authorised in advance.
Prior to installation, the plant (flaps, body, electrical units etc.) has to be checked for transport damages. A da­maged unit may not be put into operation. In such a case,
please contact us immediately (refer to chapter 1.1).
If the installation and operating manual is infringed upon, damages to property, personal injuries or fatal accidents cannot be excluded.
The plant may only be operated, maintained and commissioned by per­sons who are familiar with the operating manual, the instructions con­tained therein and the pertinent regulations for job safety and accident prevention.
The ready assembly / electrical installation must be carried out by a specialist contractor. This company must ensure that relevant DIN and VDE standards and directives (0100, 0113) as well as regulations of local power supply utilities are observed and adhered to!
2.1 Field of application of installation, operating and
maintenance manual
2.2 Use of backflow stops
2.3 General notes
2.4 Legal aspects
2.5 Safety notes
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Art. no. 620368 (DN 100) Art. no. 620370 (DN 100) Art.-no. 620486 (DN 125) Art.-no. 620487 (DN 125) Art. no. 620369 (DN 150) Art. no. 620371 (DN 150)
consisting of:
Body Body
+ Cover with sealing and emergency seal + Top section with sealing and cover
+ Six nuts with flat washers + Cover with sealing and emergency seal
+ Valve flap + Six nuts with flat washers
+ Emergency seal flap + Valve flap
+ Electrical kit (motor unit + control device) + Emergency seal flap
+ Electrical kit (motor unit + control device)
Quatrix-K (type 3F)
for above ground pipes
Quatrix-K (type 3F)
for installation in the base plate
The ACO automatic anti-flood protection system Quatrix-K type 3F cor­responds to DIN 13564 and is intended for use with wastewater contai­ning faeces. The automatic anti-flood protection system is equipped with an automa­tic valve and an emergency seal which is capable of being operated manually. In the normal operation condition (fig. 1), both flaps are open.
If in case of a backflow the sewers rise above permissible pipe filling height, the pressure sensor sends a signal to the control device. The control triggers the closing of the valve flap by means of an electric motor. During backflow period, the connected drainage objects may not be used. If backflow situation eases up, this is noticed by the control and the flap is opened automatically. Backflow is signalled by a visual and an audible signal (fig. 2). In the case of mains failure, an integrated battery keeps up operational readiness up to 24 hours.
The emergency seal serves as an additional safety. With the help of this seal, the second flap can be manually locked (fig. 3). It is of essential importance that the emergency seal is re-opened after e.g. return from holidays.
Fig. 1
Fig . 2
Fig. 3
The control device must be fitted in such a way that all signals are noti­ced by the plant user. This ensures that in case of a closed valve, the appliance drained via the anti-flood protection system is not used. The manufacturer is not liable for self-inflicted backflow damages.
Prior to working at the control or at the water installations, isolate from mains electrical supply.
In order to guarantee the operational reliability of the plant, it has to be maintained as per DIN 1986-3. We recommend to take out a mainte­nance contract with the plumber of your choice. Please note that during a backflow or during a period where backflow is likely to occur, no maintenance works may be carried out.
2.6 Type / Scope of supply
2.7 Application scopes / Function
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1. Flap - open -: Flap open (normal condition), water drains off, the valve closes automatically in the case of backflow.
Fig. 4.1
1. Flap - open -
2. Flap - closed -
2. Flap - closed -: Flap closed, water cannot drain off.
3 Installation
Drainage objects lying above the backflow level (fig. 5) must not drain via a backflow safety valve. In this case, wastewater accumulating above the backflow level could not be drained anymore in case of back­flow. Because of the principle of communicating pipes, the wastewater would escape from the lowest drain points below the backflow level and flood the cellar.
For this reason, all drainage objects fitted above the backflow level have to be connected behind an anti-flood protection system (fig. 6). In the case of backflow, the downpipe fills up to road level at the most, the anti-flood protection system prevents the wastewater from drawback in lower drainage objects and it thus escapes via the manhole covers.
The ACO cleaning pipes/anti-flood protection systems are excellently suited for refurbishment as they only have a minimum proper gradient of 12 mm. The anti-flood protection systems must be fitted in the pipe gradient, the proper gradient is a result of the product construction.
3.1 Installation site
3.2 Gradient
2.8 Diagram of the emergency seal
Incorrect
Correct
Fig. 5
Fig. 6
If the pipe gradient is not sufficient, the anti-flood protection system must not be fitted with an inclination (counter gradient), as faults may occur.
Horizontal installation
Installation with counter gradient
CORRECT
INCORRECT
Fig. 4.2
Click!
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Fig. 7
Fig. 8
Fig. 9
Fig. 10
open
close
3.3 Installation in above ground pipes (without shaft system)
1. Fix body in local shaft or freely accessible e. g. at wall.
3. The operating seal flap can be opened and closed manually by tur-
ning the construction period protection of the motor shaft (fig. 8).
4. Connect pipes to anti-flood protection system as per relevant instal­lation instructions (plastic, steel, cast iron or stoneware) (fig. 9).
5. If the pipe is laid along a wall, two pipe mountings have to be fitted around the pipe shortly before and shortly behind the anti-flood pro­tection system and to be fixed to the wall. For proper operation, the emergency seal and the operating seal must be open (lever position “1”)!
The emergency seal serves as additional safety. The second flap can be locked manually with the help of it. It must be observed that the emergency seal is re-opened, e. g. following vacation (fig. 10).
For detailed function of the emergency seal, refer to chapter 2.8, fig. 4.
Drop in height 12 mm.
Caution!
2. Fit body in flow dir
ection and align horizontally. Body may not be installed tilted - neither to the side nor to the front or to the back (fig. 8). The individual parts (flap, cover etc.) may not be soiled by building materials and thus affected in their functioning.
Caution!
Do not cast body into concrete.
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1. Apply granular sub-grade course (e. g. sand) to ground. Fit body in flow direction and align horizontally. Body may not be installed tilted - neither to the side nor to the front or to the back (fig. 11).
2. The individual parts (flap, cover etc.) may not be soiled by building
materials and thus affected in their functioning (fig. 8).
3. Connect pipes to anti-flood protection system as per relevant instal­lation instructions (plastic, steel, cast iron or stoneware) (fig. 12).
4. Continue granular sub-grade course (e. g. sand) above pipe upper
edge (fig. 13).
5. In case of need:
Fit sealing flange (art. no. 620382) against pressurised water to intermediate section. In order to keep excess or shortage at a minimum, the sealing flange can be fitted stepwise to the various grooves (for height-adjustability of flange, refer to drawing on page
19).
Fig. 11
Fig. 12
Fig. 13
Fig. 14
3.4 Installation in the base plate (with shaft system)
Caution! Drop in height 12 mm
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7. For the control line and the supply line, a blank cable pipe DN 40 has to be fitted to top section (core bit diameter: 50 mm). Das The blank cable duct has to be laid with a gradient to the backflow safe­ty valve. Possible angles have to be carried out with elbows (elbows <= 45°). Fit top section to body and align to final height of finished floor level as well as to tile pattern (fig. 16)
.
8. Continue setting up the floor structure (fig. 17).
9. Prior to laying of tiles, insert reversing plate
Insert O-ring in upper groove Grease O-ring before inserting the reversing plate (fig. 18) Reversing plate upper side: plastic cover (fig. 19) Reversing plate underside: suitable for tile layer (see point 10) Fill joint of top section and floor covering with permanently elastic mass
The emergency seal for QUATRIX-K must be open to operate properly (lever position 1).
6. In case of need:
Fit extension piece (art. no. 620381) to body. Lip seal of body must seat properly. In order to achieve a minimum coverage of the WU concrete (impervious to water), the sealing flange (art. no. 620382) can be fitted stepwise to the various grooves (fig. 15).
Fig. 15
Fig. 17
Fig. 18
Fig. 20
Fig. 16
10. In case of need:
Reversing plate (ABS) must be free of grease and very dry. Apply tile adhesive which is suitable for plastic to reversing plate undersi­de and fit floor tiles into cover. Tiles with a thickness up to 10 mm can be used. The max. possible filling height (tile adhesive suitable for plastic + tiles) is 15 mm (fig. 20).
Fig. 19
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1. Before motor is fitted, ensure that the valve flap is 90% open (manu­ally open flap completely one time, close with 3 turns to the right).
For this, turn construction period protective cover (left for opening, right for closing).
2. Remove construction period protective cover for motor shaft. Insert motor and bolt. In case of need, re-adjust position of motor shaft with protective cover.
3. Bolt the black pressure hose to the anti-flood protection system by means of the rapid coupling piece (fig. 24).
Fig. 21
open
close
Fig. 22
Fig. 23
Between automatic anti-flood protection system and control, the con­trol hose must be laid ascending for the complete length, as otherwise condensed water may affect its function. Keep locking cap for maintenance/functional test.
Caution
The control is a separate component and is connected to the anti-flood pr
otection system via a connecting cable (fig. 24).
Dimensions of control box (W x H x D) 120 mm x 160 mm x 80 mm.
Schematic illustration of individual parts (fig. 25).
Connection must be carried out by a specialist contractor; VDE regulations (0100,0113) have to be adhered to
Fig. 24
Fig. 25
Das The control must be stored at a frostproof place. Prior to
commissioning, the control must be connected to the power supply for 8 hours.
Storage
3.5 Motor fitting
4 Description of the control
Correct intended use:
The switchgear may only be installed in dry and frostproof rooms.
Caution!
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1. Displays and push-buttons (fig. 26) The control is equipped with a display consisting of four light-emit­ting diodes, an operation unit (two push-buttons) as well as an audi­ble signal transmitter. The function of the light-emitting diodes and push-buttons is explained in the following:
1.1 Green light-emitting diode: Power status
The light-emitting diode indicates respective power status. In the case of mains operation, the diode lights constantly. This is the nor­mal condition. In the case of lapse of mains voltage, the control automatically switches over to battery operation. This is signalled by flashing of the diode.
1.2 Red upper light-emitting diode:
Backflow detection
Continuous lighting of the light-emitting diode signals backflow. If
there is no backflow, the light-emitting diode is off.
1.3 Yellow light-emitting diode:
Valve status
The light-emitting diode signals the valve status. If the diode lights continuously, the valve is closed. A flashing light indicates that valve is moving. Normally, however, this light-emitting diode is off.
1.4 Red lower light-emitting diode:
Fault diagnosis
If the ACO QUATRIX-K anti-flood protection system has a motor fault, the diode indicates this condition by lighting continuously. In case of battery fault, the diode is flashing.
Fig. 26
1.5 System reset button
By pressing the push-button once, the audio alarm is cancelled in case of a fault. By pressing the push-button twice, the system is reset (the vave is opened and moves to initial position).
1.6 Test button
By pressing the push-button once, the valve is closed. Pressing twice re-opens the valve.
1.7 Audible signal transmitter
The control is equipped with an audible signal transmitter. If the valve is closed, an audible signal sounds (continuous tone). In the case of faults (motor/battery), an intermittent tone sounds. By pressing the system reset button once, the audible signal is swit­ched off.
1.8 Display matrix
The following table shows the various possible control displays:
- - - - - Control off: Connect control to power supply no backflow monitoring
on - - - - Automatic operation -
(mains operation)
blinks - - - - Automatic operation Connect control to power supply
(battey operation)
on on on - on Mains operation; backflow: Wait for termination of backflow
valve closed
on on on on interval Mains operation; backflow: Close manual seal until
motor fault at the same time termination of backflow
on - on - on Operational test in mains operation: Stop operational test by pres-
valve closed sing push-button (6)
on - - blinks interval Battery fault See below (point 1)
slowly
Diode (1) Diode (2) Diode (3) Diode (4) Audible Control condition Measures
green red yellow red signal
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2. Battery
2.1. Behaviour in case of battery fault
Establish mains connection and wait. Battery faults always occur with insufficient charging condition of the battery or with a dama­ged battery fuse.
2.2 Motor fault in mains / battery operation
Check motor fuse and supply or connecting cable for damages. If required, start initialisation by double-pressing button (5). Check motor spindle by de-assembling the housing cover (spindle break). In this case, contact fitter / specialist contractor.
The control is equipped with a battery which ensures operation for at least 24 hours in case of a mains failure. After 24 hours, an empty battery has again attained 90 % of its capacity.
Batteries are subject to a natural ageing. In this case, the battery has to be exchanged (original type from manufacturer). The manufacturer recommends to exchange the battery prophylactically after 5 years.
Caution!
A battery exchange may only be carried out by an electrician. Prior to opening the housing, isolate from mains electrical supply.
3. Fuses
3.1 Fuses
A microfuse is fitted to the circuit board to protect the micro-elec­tronics of the control effectively against connection faults and occu­ring faults.
Battery fuse Fuse 1 protects the control against reverse polarity of the battery. If the fuse responds, cabling has to be checked and a new fuse has to be inserted.
3.2 Fuse values
Fuse Value Behaviour Battery fuse 2.5 A slow-blowing
The anti-flood protection system does not have any mains fuse in the form of a safety fuse. One fuse is integrated in the primary circuit of the mains transformer in the form of a thermal switch. In case of an electronics defect, this switch opens after a short period when reaching a temperature of 120°C. In this happens, the control is seriously dama­ged. It must be handed on to the fitter / specialist contractor for repair.
3.3 Automatic self-test
Every 4 weeks, the control carries out a self-test. The motor is started and stopped for some seconds to avoid the seizing of the drive. The battery is checked at the same time and a fault signal is given, where applicable.
3.4 Battery warning
With every run of the flap, the battery is checked. In case of a low bat­tery capacity, a warning signal is given (LED 4 flashes slowly). In this case, the buzzer is not switched on. If this signal appears, the battery should be exchanged promptly for safety reasons.
Even in the case of mains operation, function of the control is guaran­teed only with a fully functional battery. The control must not be opera­ted without battery!
3.5 Decommissioning
In battery operation, the device can be switched off manually. For this, both buttons must be pressed at the same time for approx. 5 seconds. As an acknowledgement, all LEDs light up, then the control is switched off. The battery hence remains loaded. If the appliance is separated from the mains, it switches to battery ope­ration until same is unloaded and appliance switches off completely.
Caution!
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1. Fit the control at the intended location. The control housing has to be fixed with 2 bolts. In accordance with VDE regulation 0100, the control is splash water and dripping water proof (IP 56) (fig. 27).
The control device must be fitted in such a way that all signals are noti­ced by the plant user. This ensures that in case of a closed valve the appliance drained via the anti-flood protection system is not used. The manufacturer is not liable for self-inflicted backflow damages.
Connection must be carried out by a specia­list contractor; VDE regulations (0100,0113) must be adhered to
Prior to working at the control or at the water installation, isolate from mains elec­trical supply!
Caution!
Fig. 27
5 Electrical installation / Works settings
2.2 Control hose:
By means of the rapid connector, the control hose must be connec­ted to the cover of the anti-flood protection system and the control box (fig. 28.2).
Between automatic anti-flood protection system and control, the control hose must be laid ascending for the complete length, as otherwise con­densed water may affect its function.
Caution!
2.1 Mains connection:
When supplied, the mains connection (safety plug, 230 V
, fuse min.
B 10) is already connected to the control unit (fig. 28.1).
2.4 Fault transmitter contacts
As a standard feature, the control is equipped with a potential-free output with which further audible or visual signals can be connected optionally. The contact acts as two-way contact.
2.3 Supply cable:
The motor supply cable is connected to the motor at the works. This supply cable must be connected to the control box by means of the electric push-fit connection. The electrical push-fit connec­tion corresonds to protection grade IP 67 (fig. 28.3).
The cables and hose screw-joints, firmly bolted at the works, may not be disconnected. This would affect flood-protection.
Important!
2. Cabling
Fig. 28.1
Fig. 28.2
Fig. 28.3
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2.5 Battery connection:
The battery is already connected. If a battery exchange is required, this may only be carried out by an electrician. The battery has two connec­tions which may not be mixed up!
2.6 Extension set:
If the supplied cables and hoses are too short (standard length 5 m), the cable extension set (10 m), art. no. 620438, can be ordered. However, a total length of 15 m should not be excee­ded as otherwise functionality can no longer be guaranteed.
Batt. Cable Terminal strip
(+) red battery (+) (-) black battery (-)
The fault transmitter contact closes in case of a fault signal. During configuration of the contacts care has to be taken that a max. current of 500 mA is not exceeded. In addi­tion, only pure Ohm resistive loads may be connected. Signalling devices, PCs, tele­phones and alarm devices can be connected to the contacts.
2.7 Switch-on process:
The ACO QUATRIX-K automatic
anti-flood protection system must
be carried over in a definite condition by the control unit. This is achieved by the switch-on process (insert mains connection). An initialisation is always carried out (fig. 29)
when the control is switched on from a currentless conditionby double-pressing the system reset button.
Initialisation is done in such a way that the valve is completely closed at first and then re-opened. When reaching the open posi­tion, initialisation is finished and control passes into automatic operation (green diode lights).
Fig. 29
Prior to wor­king at the
control or at the water connection, isolate from mains elec­trical supply!
2.9 Resetting the control
Isolate from mains electrical supply. By pressing the system reset button and the control button at the same time for 5 seconds, the control appliance is reset to works settings, i. e. is carried over in the currentless condition.
If both buttons are operated at the same time for 5 seconds, all light-emitting diodes flash simultaneously before the appliance swit­ches off.
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6 Commissioning
2. Operational check
Control, operating seal flap and emergency seal flap have to be checked for tightness and function.
2.1 Mechanical check (fig. 31)
Operate the test button, let operating seal open and close (refer
to arr
owhead in fig. 30).
Switch box: yellow diode flashes during closing and opening
pr
ocess
Switch box: yellow diode lights if operating seal is closed
Opening and closing the emergency seal (page 7, para 2.8).
1. Commissioning
Commissioning can be compared to the switching on process. If the green diode lights up after initialisation was completed, commissio­ning is completed (fig. 30).
Fig. 31
Fig. 30
Close emergency seal (page 7, para 2.8).
2.2. Operational check backflow detection
Immerge pressure hose into water app. 150 mm (vial or similar) and
fix.
Switch box:
red diode lights in the case of a backflow detection. Operating seal flap closes automatically with a 3 second delay,
yellow diode flashes during closing process yellow diode lights if operting seal flap is closedWarning signal (continuous tone) sounds (can be switched off
by pr
essing the release button once).
If backflow detection was carried out properly and all flap are closed, tightness test can be continued.
Pressure hose remains furthermore in water bottle!
Caution!
Fig. 32
Fig. 33
Remove black pressure hose from hose coupling at cover and insert
locking cap (fig. 33). Tighen spigot nut.
Fig. 34
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Remove locking bolt from test connection and insert test funnel.
2.3 Tightness test
Fill with clear water up to upper edge of test pipe (100 mm).
Observe water level for 10 minutes. If filling level drops, replenish with clear water until a water level of 100 mm is again reached. Note down re-plenished water quantity.
If more than 500 cm
3
water have to be replenished within 10 minutes, the flap seals and flaps have to be checked again and to be renewed, if applicable. Then, carry out another tightness test.
If less than 500 cm
3
water must be replenished within 10 minutes, the tightness test is passed. Remove test funnel, re-insert test screws, open emergency seal.
Fig. 38
Fig. 39
Fig. 35
Fig. 36
Fig. 37
Take pressure hose out of water. Switch box:
The red diode goes out.After a 30 seconds delay, the operating seal flap opens automati-
cally
.
The yellow diode flashes during the opening process.The yellow diode goes out as soon as the operating seal flap is
completely open.
Fig. 40
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Fig. 42
Fig. 41
Shake pressure hose several times and connect airtightly to hose
coupling at cover.
Remove test pipe and insert test screw.
Open the emergency seal.
Fig. 43
The Quatrix-K is again ready for operation.
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1.
After initial connection and depending on loading condition of bat­tery, entire operational capability is reached only after 24 hours of mains operation.
2. Behaviour in the case of battery fault
Establish mains connection and wait. Battery faults always occur with insufficient charging condition of the battery or with a damaged battery fuse.
Caution!
3. Behaviour in the case of motor fault
Check motor fuse and supply or connecting cable for damages. If required, start initialisation by double-pressing button (5). Check motor spindle by de-assembling the housing cover (spindle break). In this case, contact fitter / specialist contractor.
7 Operation
8 Servicing
Caution! No warranty claims accepted in the case of insufficient servicing!
The anti-flood protection system must be visually checked once a month by the operator or an authorised person. For this, the valve flap is opened and closed by pressing the test button. In addition, the emer­gency seal lever is closed and re-opened several times manually.
At the end, both flaps must be open.
The anti-flood protection system must be serviced at least twice a year by a specialist contractor. During servicing, no wastewater must be fed to the anti-flood protection system.
Close valve and emergency seal before cover is removed. Valve flap: press test button once. Emergency seal flap: position 3 (para 2.8 on page 7).
Caution!
Following actions have to be carried out:
Fig. 44
Loosen six cap nuts and remove cover care- fully. Remove valve flap and emergency seal flap.
Fig. 45
Page 20
20
Subject to technical alterations
Re-insert valve flap and emergency seal flap in body; observe seating of seals. Aligh lever for emergency seal vertivally so that lever can slide in guide (detail “X”).
Check and clean cover seal and backflow flap seal and exchange, if required. Rinse body.
Refit cover onto body. Tighten cap nuts screw joints in mentioned order (tightening torque 5 - 8 Nm).
6
2
3
4
5
1
Fig. 46
Fig. 47
Fig. 48
After servicing is finished, press the test button and the valve flap re­opens. Then, the control has to be initialised anew. For this, isolate from mains electrical supply and follow the instructions under para 2.9 (reset­ting of control).
Then, carry out operational check as per para 6.2.
X
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ACO Haustechnik
0173.02.59 G
Product Illustration Art. no.
9 Spare parts / Accessories
ACO control device for automatic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
Extension kit (10 m) consisting of pressure hose, supply cable and plug
ACO drive motor with 5 metres supply line for automatic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
ACO valve flap with insertion element for auto­matic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
ACO emergency seal flap with insertion element for automatic anti-flood protection system Quatrix-K type 3F. DN 100/DN 150.
ACO extension element with lip seal, suitable for automatic anti-flood protection system Quatrix-K type 3F with shaft system. Height: 100 mm
ACO sealing flange, suitable for automatic anti­flood protection system Quatrix-K type 3F with shaft system.
ACO top section, suitable for automatic anti­flood protection system Quatrix-K type 3F with shaft system.
ACO cover reversing plate, surface-watertight, suitable for automatic anti-flood protection system Quatrix-K type 3F with shaft system.
ACO test pipe, suitable for automatic anti-flood protection system Quatrix-K type 3F with shaft system.
ACO Alarm Module NA-1.2 self-loading for assembly outside the Ex-area, with audible and visual fault signal, with potential-free contact
Sealing for housing cover Triplex-K/Quatrix-K
620376
620438
620377
620374
620375
620381
620382
620383
620384
6010.00.15
0150.26.73
620454
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Subject to technical alterations
Extension elements for recessed installation
If an anti-flood protection system must be installed recessed to a large extent because of structural conditions, the shaft systems of the ACO anti-flood protection systems can be retrofitted without problems with optionally available extension pieces for recessed installation. In case of need, max. 2 extension elements can be put together with just a few turns.
Sealing flange for pressurised water
If the base plate must be protected against pressurised water, the shaft system can be equipped optionally with a sealing flange. This flange reli­ably protects the cellar against moisture from the ground. Chief attrac­tion: The flange is stepwise height-adjustable and thus makes perfect adaptation to local base plate level possible.
Adaptation to tile pattern and floor level
The top section for load class K3 is continuously height-adjustable and inclinable. The position of the cover can thus be adapted to floor height and tile pattern. A specially adjusted locking system in addition prevents small children from removing the cover.
Multi option cover for customer-specific requirements
Both sides of the cover can be used ad libitum. The massive side is a plastic cover. If, however, the cover is to form an optical unity with the locally fitted tiles, the cover can be turned over and the tiles can be fitted.
Fig. 45
Fig. 46
Fig. 47
Fig. 48
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ACO Haustechnik
0173.02.59 G
Quatrix-K for installation in above ground pipe
Quatrix-K with shaft system for installation in the base plate
10 Technical data / Suggested installations
10.1 Technical data
620368 100 110 460 79 620486 125 125 469 86 620369 150 160 504 104
620370 100 110 460 79 217 620487 125 125 469 86 210 620371 150 160 504 104 192
L
H1
400
405
DN
DN
205
12
6
250
Art. no. DN (mm) L (mm) H1 (mm)
Art. no. DN (mm) L (mm) H1 (mm) H2 (mm)
H1
360 x 300
30
DN
DN
20
12
6
Hmin. 460
20
H2
Hmax. 512
Page 24
24
Subject to technical alterations
Quatrix-K for installation in above ground pipe
Quatrix-K with shaft system for installation in the base plate
10.2 Suggested installations
Tiles
Base plate
Screed
Thermal insulation
Empty conduit DN 40, to be laid at a gradient to anti-flood protection system (angles have to be carried out with 2 elbows 45°)
Ground
Granular sub-grade course
(e. g. sand)
Control
Mains connection
Control line
Tile adhesive
Floor above ground
(concrete impervious to
water = WU)
(thickness as per
specification)
ACO sealing flange
ACO automatic anti-flood protection system Quatrix-K, DN 150 with tele­scopically adjustable top section and cover plate K3
Control line
ACO automatic anti-flood protection system QUATRIX-K, DN 150 for above ground pipes
Tiles
Ground
Excess or shortage min. 40 mm
460 - 510
Control
Page 25
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ACO Haustechnik
0173.02.59 G
Date Works carried out Carried out by:
11 Inspection log book
Page 26
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ACO Haustechnik
0173.02.59 G
Date Works carried out Carried out by:
Page 27
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Subject to technical alterations
ACO Haustechnik
0173.02.59 G
Date Works carried out Carried out by:
Page 28
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Subject to technical alterations
12 Maintenance contract
A maintenance contract covering regular maintenance is closed between the following undersigned parties.
Ordering party: Consignee:
Product description:
Scope of supply:
Dates:
Contract duration:
According to DIN EN 13564, anti-flood protection systems should be serviced twice a year by specialist per­sonnel. During such servicing, all fittings have to be cleaned, moveability of backflow insert has to be checked and defective parts, if any, must be exchanged (at extra charge and working time).
Appointment is suggested by consignee. If in a special case, the consignee cannot keep this maintenance date agreed upon, this does not result in any right to claim by the ordering party. However, the ordering party must be informed about this deadline shift by the consignee.
This maintenance contract is closed for an indefinite time. It is prolonged by each one year if it not terminated in writing three months prior to year’s end.
Ordering party: Consignee:
(Date / Stamp / Signature / Town) (Date / Signature / Town)
Costs: For each half-yearly maintenance, the consignee charges an amount of ______ (plus VAT).
Invoice is issued after maintenance works were carried out. Spare parts possible required are charged extra.
Beginning of contract:
Duties of the ordering party: For proper maintenance, the ordering party ensures accessibility of product and will not accept any delay in
carrying out the works.
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ACO Haustechnik
0173.02.59 G
13 Excerpt from the Sales Terms and Delivery Conditions ACO Passavant GmbH
1
In order to guarantee proper operation of the anti-flood protection system, all anti-flood protection systems should be serviced every 6 months. If no servicing is carried out as per DIN EN 13564-1 regulations, the warranty claim expires. For detailed information on DIN EN 13564-1 regulations, please refer to the
chapter „Inspection and Maintenance“. As maintenance works have to be carried out by properly qualified technician twice a year, the closing of a maintenance contract covering the complete drainage plant is strongly recommended.
14 Service partners
For more details on our service partners, please refer to:
www.aco-haustechnik.de/servicepartner
Supplier shall be liable for property damage and deficiency in title with any further claims excluded, with the reservation of paragraph 7 and irrespective of sections 478, 479 German Civil Code as specified hereinafter:
1. Any and all of those parts included in the delivery, that after delivery turn out to be unusable or not irrelevantly impaired in their serviceability, the cause of which lies prior to passage of risk, shall be repaired or supplied again at no cost for Purchaser. Supplier may choose between repair and substitute delivery. Purchaser shall be entitled to reduction of the purchase price or withdrawal from contract after the second unsuc­cessful attempt of repair or replacement or should repair or replace­ment be unacceptable. For the rest, Supplier shall be liable for damages only in the scope of the following section 7. Supplier shall be informed immediately of detected defects. Irrespective of the statutory mer­chants' requirement of examination and requirement to give notice of defects, written notice of evident defects shall be given to Supplier not later than 14 days upon delivery, otherwise the warranty shall cease. Replaced parts shall become Supplier's property.
2. Upon consultation with Supplier, Purchaser shall grant Supplier suffi­cient time and opportunity for performing repairs and replacements con­sidered necessary by Supplier, otherwise Supplier shall be released from liability for consequential damages. Purchaser shall be entitled to repair the defect himself or to having the defect repaired by any third party and to demand reimbursement of incurred costs from Supplier only in urgent cases of risk of improper operational safety and/or for preventing unreasonably large damage or should Supplier be in default with the elimination of defect. In such cases, Supplier shall be informed
immediately.
3. Repair and/or replacement costs to be borne by Supplier – as far as the objection is justified – shall include costs for the replaced part inclu­ding inland shipping costs as well as reasonable costs for removal and installation, and furthermore, if reasonably demandable in the individual case, costs for possible provision of its fitters and assistants.
4. In particular, no warranty shall be granted in the following cases: Unsuitable or improper use, faulty assembly and/or putting into opera­tion by Purchaser or any third party, natural wear and tear, faulty or negligent usage, improper maintenance
1
, unsuitable operating means, defective construction works, unsuitable construction ground, chemical, electrochemical or electrical impacts – as far as such impacts are not due to Supplier's intention or negligence.
5. Supplier shall not be responsible for consequences resulting from Purchaser's or any third Party's improper repairs. This provision shall apply also to alterations made to the object of delivery without Supp­lier's prior consent.
6. The claims as fixed under section 6 – except of those resulting from section 478, 479, 438 subsection 1 no. 2, 634a subsection 1 no. 2 German Civil Code – shall expire by limitation one year after delivery.
1. General
2. Price and payment
3. Time of delivery, delivery delays
4. Dispatch, transfer of risk, acceptance
5. Retention of title
6. Warranty
7. Liability of supplier for compensation
8. Excluding a redemption
9. Use of software
10. Applicable law, jurisdiction
For complete Sales Terms and Delivery Conditions of ACO Passavant GmbH, please refer to:
www.aco-haustechnik.de/unternehmen
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Subject to technical alterations
15 ACO subsidiaries
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Germany Bulgaria France
ACO Passavant GmbH
Ulsterstraße 3 36269 Phili Telephone 0049 6620 / 77 - 0 Tel. / Fax 00359/28 31 00 57 Telephone 0033/2 3251 3055 Telefax 0049 6620 / 77 - 52 Tel. / Fax 00359/28 32 40 53 Telefax 0033/2 3251 5082 E-mail info. Internet: www.aco-haustechnik.de Internet www.aco.b
sthal
h@aco-online.de E-mail office@aco.b
ACO Buildin
119 BG- 1220 Sofia
Elements LTD
"Iliyanci" BLVD.
ACO Produits Pol
"Le
uai à bois", B.P. 85
F - 27940 Notre Dame de l'Isle
E-mail contact@aco.tm.fr Internet www.acofrance.com
mères S.A.
Greece
Albania Czech Republic
ACO Elemente Ndërtimi shpk
Rr. Durrësit, Kulla e Pazarit Nr. 2 AL - Tiranë Telephone 00355 / 4 222 849 Telephone 00420/569 491 202 Telephone 0030/210 604 2557 Telefax 00355 / 4 224 247 Telefax 00420/569 482 529 Telefax 0030/210 604 2581 E-mail info@acoalbania.com Internet: www.acoalbania.com
Austria
ACO Passavant GmbH
Gewerbestraße 14-20 A-2500 Baden Tele
hone +43 2252 22420 0 E-mail acohu@aco.hu
Telefax +43 2252 22420 30 Internet www.aco.hu E-mail info@aco-passavant.at
Internet www.aco-passavant.at
Belgium
ACO Passavant NV / SA
Preenakker 6 1785 Merchtem
Tele
hone + 32/52 38 17 70 E-mail aco@aco.it Telefax + 32/52 38 17 71 Internet www.aco.it E-mail aco@aco.be DK - 4100 Ringsted Internet www.aco.be
Bosnia Herzegowina
ACO d.o.o.
Ismeta Alajbegovica Serbe br. 12 BiH - 71000 Sarajevo Telephone +387 (0) 33 768 910 Internet www.plastmo.lv Telefax +387 (0) 33 768 911
E-mail aco@aco.ba Internet www.aco.ba
ACO Industries k.s.
Havlickova 260 CZ - 582 22 Pribyslav
ACO Stavební prvky spol. s.r.o.
Havlickova 260
Telephone 00420 / 569 491 234
Telefax 00420 / 569 482 533 E-mail aco@aco.cz
Internet www.aco.cz
ACO Passavant Concrete Se
Hybesova 549 CZ - 391 81 Veseli nad Luznici
Telephone 00420/381 582 924 Telefax 00420/381 582 925
E-mail passavant@aco.cz
erators s.r.o.
Denmark
ACO Plastmo A
P.O. Box 259 / Thorsve
Telephone 0045/576 666 66 Telefax 0045/576 666 67 E-mail aco-plastmo@aco-plastmo.dk Internet www.plastmo.dk
S
9
Estonia
ACO Plastmo A/S Branch office
Laki tn 14A-603 EST - 10621 Tallinn Telephone + 372 / 6 88 94 39 Telefax + 372 / 6 88 94 39 E-mail r Internet www.aco.ee
@aco.ee
ACO Domikes Lyseis Poiotitas A.E.
13 Lavriou Avenue 153 51 Kantza Pallini GR - Athens
Hungar
ACO Ma
Jászberényi út 38-72CZ - 582 22 Pribyslav
A épület II. emelet
H - 1106 Budapest Telephone 0036/1 260 98 82
Telefax 0036/1 260 70 52
arország Bt.
Ital
ACO Passavant S.
Via Lazio, 2 I - 40060 Osteria Grande (Bologna)
Italy Telephone 0039/051 946007
Telefax 0039/051 946054
.A.
Latvia
ACO Plastmo Baltic SIA
Liliju 20, Marupes pag. LV-2167 Telephone 00371/737 7927 Telefax 00371/782 8430 E-mail info@aco-plastmo.lv
Croatia Finland Lithuania
ACO Gradevinski elementi d.o.o.
Radnicka cesta 177 HR-10000 Za Telephone 00385/1 2700 140 Telephone 00358/225 345 34 Telephone 00370/521 248 98 Telefax 00385/1 2700 141 Telefax 00358/225 344 04 Telefax 00370/521 509 64 E-mail aco@aco.hr Internet www.aco.hr Internet www.aco-drain.com Internet www.aco.lt
reb FIN - 20520 Turku
ACO Plastmo O
Lemminkäisenkatu 46
E-mail
lastmo@plastmo.fi E-mail aco@aco-plastmo.lt
ACO PLASTMO A
Lukiskiu 5 LT-01108 Vilnius
S
Netherlands Slovakia Ukraine
ACO B.V.
Edisonstraat 36 NL-7006 RD Doetinchem Telephone +31(0)314-36 82 80 Telephone 00421 / 244 453 651 Telefax +31(0314-36 82 90 Telefax 00421 / 249 224 145 E-mail info@aco.nl Internet www.aco.nl
ACO Stavebné
Stará Va SK - 83104 Bratislava
E-mail aco@aco.sk Telephone 00380/442 306 037 Internet www.aco.sk Telefax 00380/442 306 037
norská 37
rvky s. r.o.
ACO Buildin
18/14 Business-Center Ost West Ex office 227 UA-Kiev
E-mail info@aco.com.ua Internet www.aco.com.ua
Elements Ltd.
Vikentiya Khvoyki str.
04080
ress
Page 31
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ACO Haustechnik
0173.02.59 G
y
y
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prug
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Internet www.aco.com.ua
p
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Norway Slovenia
Plastmo A
Eternittveien 30 N - 3470 Slemmestad
Telephone 00 47/66 98 74 50 Telefax 00 47/66 98 74 51 E-mail Internet www.
S
lastmo@plastmo.no Telephone 00386/381 718 80 Telephone 0044/1462 816666
lastmo.no Telefax 00386/381 718 82 Telefax 0044/1462 815895
Poland
ACO Elementy Budowlane Sp. z o.o.
ul. Fabryczna 5, Lajski
PL - 05 119 Legionowo Telephone 0048/22 767 05 00
Telefax 0048/22 767 05 13 E-mail info@aco. Internet www.aco.pl Telephone 0034/972 859 300 Telephone 0061/2 47 47 40 00
l
ACO
radbeni elementi
zastopanje, d.o.o.
Obrtnika ul. 9 SI-3240 Smar
E-mail aco.doo@siol.net Internet www.aco.si Internet www.aco.co.uk
ri Jelsah
United Kingdom
ACO Technolo
Hitchin Road UK - Shefford
E-mail technologies@aco.co.uk
ies plc
Beds. SG17 5TE
Spain / South America Australia / New Zealand
ACO Productos Polímeros, S.A.
Polí
ono Industrial Puigtió
A
artado de Correos 84
E - 17412 Ma
Telefax 0034/972 859 436 Telefax 0061/2 47 47 40 60 E-mail aco@aco.es
Internet www.aco.es Internet www.acoaus.com.au
anet de la Selva
ACO Polycrete Pty Ltd
134 - 140 Old Bathurst Road EMU Plains NSW 2750
E-mail sales@acoaus.com.au
China
ACO Trading (Shanghai) Co., Ltd.
Portugal Sweden
Lusitana ACO
Elementos de Construção, Lda.
Av. Afonso Henriques, 1196, sala 1104 - 1106
Telephone 00351/22 938 2615 Telephone 0046/31 340 02 40 Telephone 0086 / 216 415 352 1
Telefax 00351/22 938 0189 Telefax 0046/31 340 02 49 Telefax 0086 / 216 415 802 2 E-mail rrebelo@aco.pt Internet www.aco.pt
ACO Plastmo AB
Division ACO Drain Civil Works
Laxfiskevägen 8
SE - 433 38 PartilleP - 4450-012 Matosinhos
E-mail info@acodrain.se E-mail info@aco-online.cn
Division ACO TTM Building Drainage
Box 709 Slöjdargatan SE - 391 27 Kalmar Telephone 0046/480 417 750 Telefax 0046/480 417 759
Shanghai office (headquarter)
Room 407 Jin Zhong Building
No. 680 Zhao Jia Bang Road
200031 Shanghai
The People´s Republic of China
Beijing office (branch)
Room 918, China International Science and Technology Convention Center No. 12 Yumin Road, Chaoyang District 100029 Beijing The People's Republic of China
Tele
hone 0086 / 108 225 032 1
Telefax 0086 / 108 225 032 0
Romania
ACO SRL
Sos. Bucuresti-Urziceni nr. 31, ROM-077010 Afumati, jud.Ilfov Telephone 0040/213 513 053 Telefax 0040/213 513 055 Telephone 001/905 564 873 3 E-mail aco@aco.ro Telefax 001/905 564 923 3 Internet www.aco.ro
Russia
ACO Ltd.
2-nd Kotlyakovsky per., vladenie 18 RUS - 115201 Moscow Telephone 007/495 323 430 4 Internet www.aco.ch Telefax 007/495 323 443 4
Serbia & Montenegro
ACO
radjevinski elementi d.o.o.
Mala
a 39a 11080 Beograd, Zemun Telephone 00381/11 3777 791 Telefax 00381/11 3777 794 Telephone 0090/212 347 52 54
E-mail office@aco.co.yu Internet www.aco.co.yu
Canada
ACO Systems Ltd .
6045 Kestrel Road (PO Box 77280) RPO Courtney Park, Mississauga, ON L5T 1Y8
Switzerland
E-mail dfilip@aco-online.com
Sales Office Eastern Canada ACO Pol
mer Products, Inc.
29 Parkhaven Crescent St. Marys, Ontario Canada N4X 1E7
Telephone 001/519 284 3075 Telefax 001/519 284 2141 E-mail kconquergood@aco-online.com
Sales Office Western Canada
mer Products, Inc.
ACO Pol
10 Citadel Estates Hei Calgary, AB T3G 5E4
Canada
Telephone 001/403 698 120 8 Internet www.acoturkiye.com Telefax 001/403 698 120 8
E-mail jlow@aco-online.com
hts, NW
ACO Passavant AG
Industrie Kleinzaun Postfach 197 CH-8754 Netstal Telephone 0041/ 55 645 53 00 Telefax 0041/ 55 645 53 12 E-mail aco@aco.ch
Turke
ACO Yapi Malzemeleri Sanayi ve Ticaret Ltd. Sti
Koresehitleri CAD. No 11/ 1 34394 Zincirliku TR - Istanbul
Fax 0090/212 347 52 57 E-mail info@acoturkiye.com
u
USA U.A.E.
ACO Polymer Products, Inc.
12080 Ravenna Road USA - Chardon Telephone 001/440 285 7000 Telefax 001/440 285 7005 Telephone 00971/4 88 737 13 E-mail info@acousa.com Internet http://www.acousa.com/
P.O. Box 245
Ohio 44024
India
ACO S
stems and Solutions Pvt. Ltd.
Unit No:19/2 No.19, Rhenius Street, Langford Town, Bangalore – 560025 Telephone 0091 / 8022485487 / 22485488 Telefax 00971/4 88 737 14 Telefax 0091 / 8022485491 Internet www.acosystems.ae E-mail acoindia@acosystems.in
Internet: www.acosystems.in
1st Floor, Fathima Towers
ACO Systems FZE
JAFZA / L.O.B. 17 # 101 P.O. Box: 18672 UAE - Dubai
Page 32
0173.02.59 G
As per: 07/2010
Origin: German manual
The ACO Group. A strong family you can build on.
ACO Passavant GmbH
Im Gewerbepark 11c 36457 Stadtlengsfeld Tel. ++49 (0) 36965 819–0 Fax ++49 (0) 36965 819–361
www.aco-haustechnik.de
HT 511L As per: 07/2010 LTC - Subject no. 0173.02.59 G
Origin: German manual Subject to technical alterations!
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