Acme Engineering WAA Installation Manual

Form 613120
Read and Save These Instructions
ASSEMBLY INSTRUCTIONS FOR MOTORIZING
WAG, WAA, WAGC & WAAC Single & Double Panel Backdraft Dampers
This CAM motor operation package consists of four major components; motor with base, CAM assembly (with pull spring, CAM pulley and spring retainer) and hardware. Follow steps in sequence for best results.
Make all electric connections using good wiring practices and in accordance with National Electric Code and any local codes.
(B) DO NOT ATTACH THE CAM OPERATOR TO THE MOTOR
Single Panel Instructions
1. Refer to Chart 2 on page 5 for proper retainer hole lo­cation. Attach the pull spring retainer to the backdraft damper ladder bar using two (2) bolts and lock nuts. Opening the unit will give easy access to the ladder bar.
2. Mount the motor and base using three (3) No. 8 screws (and three (3) speed nuts on aluminum frames) by aligning the slots in the motor with the three (3) holes in the frame. (Note: On some models the backdraft damper frame is not pre-drilled. In this case, use the motor base as a template to locate the proper locations. For single panel units, the motor base should fit in the lower left corner of the backdraft damper as viewed from the inlet side. The motor base
Step 1 TOP VIEW
more easily done prior to installing the damper.
UNTIL THE CAM ASSEMBLY IS ATTACHED TO THE BACKDRAFT DAMPER LADDER BAR AND THE MOTOR IS ATTACHED TO THE BACKDRAFT DAMPER FRAME.
should be square to the backdraft damper. Self drilling screws can be used to secure the motor base to the backdraft damper frame. As an alternate to the self drilling screws, .125" diameter holes can be pre-drilled to use the #8 screws provided in the motor kit.
3. Attach the CAM pulley to the motor shaft. Position the CAM assembly so that approximately 1/8" of the motor shaft is showing through the CAM pulley, then tighten the cam clamp bolt.
4. Check to see that all other bolts in the assembly are tight.
IMPORTANT ASSEMBLE IN THIS MANNER: Bolt through ladder bar first, then
retainer, then lock nut.
Step 2
Step 3
Backdraft Damper Double Panel Installation - WAGC & WAAC
Step 1 Refer to chart 1 for proper retainer hole location. Attach the pull
spring retainer to the backdraft damper ladder bar using two (2) bolts and lock nuts. Opening the unit will give easy access to the ladder bar.
CHART 1
MATCH RETAINER HOLE LOCATION TO BACKDRAFT
DAMPER MODEL SIZE BELOW
ABCC
4040 4141 4242
4343 4444 4545 4646
4747 4848 4949 5050
5151 5252 5353 5454
5555 5656 5757 5858
5959 6060 6161 6318
6363 6340 6565 6362
6767 6464 6969 6262
7171 6868 6666
7272 7070
IMPORTANT ASSEMBLE IN THIS MANNER: Bolt through the ladder bar first, then retainer, then lock
nuts.
Step 2 Mount the motor and base as shown using three (3) No. 8 screws (and three (3)
speed nuts onaluminum frames) by aligning the slots in the base with the three (3) holes in the frame and center bar.
WAAC
WAAC With Light Shields
Step 3 Attach the CAM pulley to the
motor shaft. Position the CAM assembly so that approximately 1/8" of the motor shaft is showing through the CAM pulley then tighten the Cam clamp bolt.
Page 2
BACKDRAFT DAMPER INSTALLATION - WAGC, WAAC, WAA & WAG
C = Wide D = High
MODEL
1212 12.00 12.00 9.75 10.32 1 1 1313 13.00 13.00 10.75 11.32 1 1 1414 14.00 14.00 11.75 12.32 1 1 1515 15.00 15.00 12.75 13.32 1 1 1616 16.00 16.00 13.75 14.32 1 1 1717 17.00 17.00 14.75 15.32 1 1 1818 18.00 18.00 15.75 16.32 1 1 1919 19.00 19.00 16.75 17.32 1 1 2020 20.00 20.00 17.75 18.32 1 1 2121 21.00 21.00 18.75 19.32 1 1 2222 22.00 22.00 19.75 20.32 1 1 2323 23.00 23.00 20.75 21.32 1 1 2424 24.00 24.00 21.75 22.32 1 1 2525 25.00 25.00 22.75 23.32 1 1 2626 26.00 26.00 23.75 24.32 1 1 2727 27.00 27.00 24.75 25.32 1 1 2828 28.00 28.00 25.75 26.32 1 1 2929 29.00 29.00 26.75 27.32 1 1 3030 30.00 30.00 27.75 28.32 1 1 3131 31.00 31.00 28.75 29.32 1 1 3232 32.00 32.00 29.75 30.32 1 1 3333 33.00 33.00 30.75 31.32 1 1 3434 34.00 34.00 31.75 32.32 1 1 3535 35.00 35.00 32.75 33.32 1 1 3636 36.00 36.00 33.75 34.32 1 1 3737 37.00 37.00 34.75 35.32 1 1 3838 38.00 38.00 35.75 36.32 1 1 3939 39.00 39.00 36.75 37.32 1 1 4040 40.00 40.00 37.75 38.32 2 1 4141 41.00 41.00 38.75 39.32 2 1 4242 42.00 42.00 39.75 40.32 2 1 4343 43.00 43.00 40.75 41.32 2 1 4444 44.00 44.00 41.75 42.32 2 1 4545 45.00 45.00 42.75 43.32 2 1 4646 46.00 46.00 43.75 44.32 2 1 4747 47.00 47.00 44.75 45.32 2 1 4848 48.00 48.00 45.75 46.32 2 1 4949 49.00 49.00 46.75 47.32 2 1 5050 50.00 50.00 47.75 48.32 2 1 5151 51.00 51.00 48.75 49.32 2 1 5252 52.00 52.00 49.75 50.32 2 1 5353 53.00 53.00 50.75 51.32 2 1 5454 54.00 54.00 51.75 52.32 2 1 5555 55.00 55.00 52.75 53.32 2 1 5656 56.00 56.00 53.75 54.32 2 1 5757 57.00 57.00 54.75 55.32 2 1 5858 58.00 58.00 55.75 56.32 2 1 5959 59.00 59.00 56.75 57.32 2 1 6060 60.00 60.00 57.75 58.32 2 1 6161 61.00 61.00 58.75 59.32 2 1 6262 62.00 62.00 59.75 60.32 2 1 6363 63.00 63.00 60.75 61.32 2 1
The framed opening can be calculated for backdraft damper sizes not shown. For units mounted outside the wall, subtract 3 inches from the width and height dimension of thebackdraft damper. For units mounted through the wall, subtract 2.25 inchesfrom the width and subtract 1.68 inches from the height. Be sure the bottom blade does not rub the framing.
A BCD
IN IN IN IN
Number of
Panels
Number of
Motors
Page 3
BACKDRAFT DAMPER DOUBLE PANEL INSTALLATION - WAG & WAA
Step 1 Refer to chart 2 for proper retainer hole location.
Attach the pull spring retainer to the backdraft damper ladder bar using two (2) bolts and lock nuts. Opening the backdraft damper will give easy access to the ladder bar.
IMPORTANT ASSEMBLE IN THIS MANNER: Bolt through the ladder bar first, then retainer,
then lock nuts.
Step 4 (For Existing Installation) Attach the panel connectinglink to
the two center ladder bars, at holes provided, using four (4) No. 8 x 5/8” bolts and lock nuts.
IMPORTANT Assemble in this manner.
bolt through ladder bar first, then panel link, then lock nuts.
Step 2 Mount the motor and base as shown using three (3) No. 8 screws (and three (3) speed nuts on aluminum frames) by aligning the slots in the base with the three (3) holes in the frame and center bar.
Step 3 Attach the CAM pulley to the motor shaft.
Position the CAM assembly so that approximately 1/8" of the motor shaft is showing through the CAM pulley then tighten the CAM clamp bolt.
NOTE: Return Spring is not required on this unit.
Page 4
BACKDRAFT DAMPER - WAG & WAA
Preparing Backdraft Damper For Existing Installations
Mounting holes need to be provided to the motor base in the backdraft damper frame and center bar (double panel) and for the spring retainer in the ladder bar.
1. USING THE MOTOR BASE AS A TEMPLATE. A. On single panel units, drill (3) holes in the lower left hand corner of the backdraft damper frame:
B. On double panel units, drill (2) holes inthe centerbar onthe righthand leg and(1) holein thebackdraft damper frame. Be sure to locate the motor base inside the channel of the center bar. (See step 2, Page 2)
2. Locate the backdraft damper size (outside dimensions) on the chart below and select the proper retainer hole lo cations. Mark the ladder bar and drill (2) 11/16” holes.
3. Follow assembly instructions on page 1 (single panel) or page 2 (double panel) to complete the installation.
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SINGLE PANEL
CHART 2
MATCH RETAINER HOLE LOCATION TO
BACKDRAFT DAMPER MODEL SIZE BELOW
AB C C
2 9/32” 1 1/4” 2 15/16 2 15/16
1212 1313 1414
1515 1616 1717 1818
1919 2020 2121 2222
2323 2424 2525 2626
2727 2828 2929 3030
3131 3232 3333 3434
3535 3636 3737 3838
3939 4040 4141 4242
4343 4444 4545 4646
4747 4848 4949 5050
5151 5252 5353 5454
5555 5656 5757 5858
5959 6060 6161 6318
6363 6340 6565 6362
6767 6464 6969 6262
7171 6868 6666
7272 7070
Sizes 12-39 are single panel units and the
remaining sizes are double panel units.
DOUBLE PANEL
Page 5
ELECTRICAL CONNECTIONS
Make all electrical connections using good wiring practices and in accordance with National Electric Code and any local code. When using this motor in a moist environment, incorporate a drip loop in the wiring and/or conduit to prevent water from tracking into the junction box. When wiring is complete, caulk the wire passage from the junction box into the motor. This will extend the life of the motor.
WARNING
To prevent excessive gaps or binding between the backdraft damper frame and the blades, the following must be observed.
1. Backdraft Damper mounting frame surface must be flat and parallel to the mounting surface of the unit.
2. Backdraft Damper sides, top and bottom must be straight and parallel when mounted to the framed mounting surface.
NOTE: If this motorizing kit is to be used in an application requiring 460 volt single phase, a 115 volt backdraft damper motor and a 460 volt to 15 volt transformer will be supplied and must be wired as shown.
These instructions cover the usual installation, operation and maintenance methods for which the product(s) was designed. They do not purport to cover all details or variations in the product(s) norto provide for everypossible contingency that might bemet in connection withthe installation, operation and maintenance.For any depar tures from these instructions, or should particular problems arise which are not covered sufficiently for the purchaser’s purpose, the matter should be referred to the Company.
The Company has made a diligent effort to illustrate and describe the products in this literature accurately; however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particular purpose, or that the products will necessarily conform to the illustrations or descriptions or dimensions.
The Companyproducts are designed and manufactured to provide reliable performance, but they are not guaranteed to be 100% freeof defects.Even reliableproducts will experience occasional failures and this possibilityshould be recognized by the User.If theseproducts are used in a lifesupport ventilation support system where fail ure could result in loss or injury, the user should provide adequate back-up ventilation, supplementarynatural ventilationor failurealarm system or acknowledge willing ness to accept the risk of such loss or injury.
WARRANTY AND DISCLAIMER. The Company extends this limited warranty to the original buyer and warrants that products manufactured by the Company shall be free from original defects in workmanship and materials for two years fromdate of shipment, provided same have been properly stored, installed, serviced, maintained and oper ated. This warranty shall not apply to products which have been altered or repaired without the Company’s express authorization, or altered or re paired in any way so as in the Company’sjudgment to affect its performance or reliability, nor which have been improperly installed or subjected to mis use, negligence or accident, or incorrectly used in combination with other substances. The Buyer as sumes all risks and liability for the results of use of the products. Warranties on purchased parts such as electric motors, pumps and controls are limited to the terms of warranty extended by our supplier.
LIMITATION OF REMEDY AND DAMAGES. All claims underthis warranty must be made in writing and delivered to Box 978, Muskogee, Oklahoma 74402 within 15 days after discovery of the defect and prior to the expiration of two years from the date of shipment by the Company of the product claimed defective, and Buyer shall be barred from any remedy if Buyer fails to make such claim within such period.
Within 30 days after receipt of a timely claim, the Company shall have the option either to inspect the product while in Buyer’s possession or to request Buyer to return the product to the Company at
Buyer’s expense for inspection by the Company. The Company shall replace, or at its option repair, free of charge, any product it determines to be de fective, and it shall ship the repaired or replacement product to Buyer F.O.B., point of shipment pro vided, however, if circumstances are such as in the
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Company’s judgement to prohibit repair or replace ment to remedy the warranted defects, the Buyer’s sole and exclusive remedy shall be a refund to the
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Buyer of any part of the invoice price, paid to the Company for the defective product or part.
The Company is not responsible for the cost of re
­moval ofthe defectiveproduct orpart damages due
to removal, or any expenses incurred in shipping
­the product or part to or from the Company’s plant,
or the installation of the repaired or replaced prod uct or part.
Implied warranties, when applicable, shall com mence upon the same dateas the express warranty provided above, and shall except for warranties of title, extend only the duration of the express war ranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limita tion may not apply to you. The only remedy pro vided to you under an applicable implied warranty and the express warranty shall be the remedy pro vided under the express warranty. Subject to the terms and conditions contained therein, the Com pany shall not be liable for incidental and conse quential losses and damages under the express warranty, any applicable implied warranty, or claims for negligence, except to the extent that this
NOTICE
DISCLAIMER
WARNING
LIMITED WARRANTY
limitation is found to be unenforceable under ap plicable state law. Some states do not allow the
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exclusion or limitation of incidental or conse quential damages, so the above limitation or ex
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clusion maynot applyto you.This warranty gives you specific legal rights, and you may also have
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other rights which vary from state to state.
No employee, agent, dealer, or other person is authorized to give any warranties on behalf of the Company or to assume for the Company any other liability in connection with any of its prod
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ucts except in writing and signed by an officer of the Company.
TECHNICAL ADVICE AND RECOMMENDA TIONS, DISCLAIMER. Notwithstanding any
­past practice or dealings or any custom of the
trade, sales shall not include the furnishing of
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technical advice or assistance or system design. Any such assistance shall be at the Company’s sole option and may be subject to additional
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charge.
The Company assumes no obligation or liability
­on account of any recommendations, opinions or
­advice as to the choice, installation or use of
products. Any such recommendations, opinions
­or advice are given and shall be accepted atyour
own risk and shall not constitute any warranty or
­guarantee of such products ortheir performance.
­GENERAL. In no event shallany claim for conse quential damages be made by either party. The Company will comply with all applicable Federal, State and local laws.
Page 6 December 2000 Form 613120
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