AC International SV01B, V0100 User Manual

SV01B

Operating Instructions

V0100

SMVector

- frequency inverter

0.5 … 10 HP (0.37 kW… 7.5 kW)

Contents

1 Safety information ................................................................3

2 Technical data ......................................................................5

2.1 Standardsandapplicationconditions......................................................5

2.2 Ratings......................................................................................................6

3 Installation ............................................................................8

3.1 Dimensionsandmounting........................................................................8

3.2 Electricalinstallation.................................................................................9

PowerConnections...................................................................................9

3.2.1

Fuses/cablecross-sections....................................................................11

3.2.2

Controlterminals.....................................................................................12

3.2.3

4 Commissioning ..................................................................13

4.1 LocalKeypad&Display.........................................................................13

4.2 DriveDisplaysandModesofOperation.................................................14

Parametersetting....................................................................................14

4.3

Electronicprogrammingmodule(EPM).................................................14

4.4

Parametermenu.....................................................................................15

4.5

BasicSetupParameters.........................................................................15

4.5.1

I/OSetupParameters.............................................................................18

4.5.2

AdvancedSetupParameters..................................................................22

4.5.3

PIDParameters.......................................................................................25

4.5.4

VectorParameters..................................................................................27

4.5.5

NetworkParameters...............................................................................29

4.5.6

DiagnosticParameters...........................................................................29

4.5.7

5 Troubleshooting and Diagnostics ....................................31

5.1 Status/WarningMessages......................................................................31

5.2 DriveCongurationMessages...............................................................32

FaultMessages.......................................................................................33

5.3

Copyright © 2006 AC Technology Corporation

All rights reserved. No part of this manual may be reproduced or transmitted in any form without written
permission from AC Technology Corporation. The information and technical data in this manual are
subject to change without notice. AC Technology Corporation makes no warranty of any kind with
respect to this material, including, but not limited to, the implied warranties of its merchantability and
fitness for a given purpose. AC Technology Corporation assumes no responsibility for any errors that
may appear in this manual.

All information given in this documentation has been carefully selected and tested for compliance with
the hardware and software described. Nevertheless, discrepancies cannot be ruled out. We do not
accept any responsibility nor liability for damages that may occur. Any necessary corrections will be
implemented in subsequent editions.

This document printed in the United States

ENGLISH

1

CA B D E F

Type:
ESV751N04TXB

Id-No: 00000000

INPUT:

3 (3/PE)
400/480 V

2.9/2.5 A
50-60 HZ

OUTPUT:

3 (3/PE)
0 - 400/460 V

2.4/2.1 A

0.75 KW/1HP
0 - 500 HZ

For detailed information

refer to instruction

Manual: SV01

000000000000000000

ESV751N04TXB000XX####

About these instructions

This documentation applies to the SMV frequency inverter, and contains important technical data and
describes installation, operation, and commissioning.

These instructions are only valid for SMV frequency inverters with software rev 20
(see drive nameplate).

Please read the instructions before commissioning.

V0101

Certifications

A

Type

B

Scope of delivery Important

• 1 SMV inverter (ESV...)
with EPM installed
(see Section 4.4)

• 1 Operating Instructions

Input Ratings

C

Output Ratings

D

After receipt of the delivery, check immediately whether the items
Lenze/AC Tech

delivered match the accompanying papers.
not accept any liability for deficiencies claimed subsequently.

Claim

.

• visible transport damage immediately to the forwarder.

• visible deficiencies / incompleteness immediately to your
Lenze/AC Tech representative.

Hardware Version

E

Software Version

F

2

ENGLISH

Safety information

1 Safety information

General

Some parts of Lenze / AC Tech controllers can be electrically live and some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or

operation creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must

be carried out by qualified, skilled personnel who are familiar with the installation, assembly,
commissioning, and operation of variable frequency drives and the application for which it is being
used.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport, handling, installation or maintenance.

Do not touch any electronic components or contacts. This drive contains electrostatically sensitive
components, which can easily be damaged by inappropriate handling. Static control precautions
must be adhered to during installation, testing, servicing and repairing of this drive and associated
options. Component damage may result if proper procedures are not followed.

This drive has been tested by Underwriters Laboratory (UL) and is an approved component in
compliance with UL508 Safety Standard.

This drive must be installed and configured in accordance with both national and international
standards. Local codes and regulations take precedence over recommendations provided in this and
other Lenze / AC Tech documentation.

The SMVector drive is considered a component for integration into a machine or process. It is
neither a machine nor a device ready for use in accordance with European directives (reference
machinery directive and electromagnetic compatibility directive). It is the responsibility of the end
user to ensure that the machine meets the applicable standards.

Electrical connection

When working on live drive controllers, applicable national safety regulations must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g.

cable cross-sections, fuses, protective earth [PE] connection). While this document does make
recommendations in regards to these items, national and local codes must be adhered to.

The documentation contains information about installation in compliance with EMC (shielding,
grounding, filters and cables). These notes must also be observed for CE-marked controllers.

The manufacturer of the system or machine is responsible for compliance with the required limit
values demanded by EMC legislation.

Application

The drive must not be used as a safety device for machines where there is a risk of personal injury
or material damage. Emergency Stops, over-speed protection, acceleration and deceleration limits,
etc must be made by other devices to ensure operation under all conditions.

The drive does feature many protection devices which are aimed at protecting the drive and the
driven equipment by generating a fault and shutting the drive and motor down by removing power.
Mains power variances can also result in shutdown of the drive. When the fault condition disappears
or is cleared, the drive can be configured to automatically restart, it is the responsibility of the user
and/or OEM and/or integrator to ensure that the drive is configured for safe operation.

ENGLISH

3

Safety information

All safety information given in these Operating Instructions have the same layout:

Signal Word! (characterizes the severity of the danger)

Note (describes the danger and informs on how to proceed)

Icon

Warning of
hazardous electrical
voltage

Warning of a
general danger

Warning of damage
to equipment

Information

Signal Words

DANGER!

WARNING!

STOP!

Note

Warns of impending danger.

Consequences if disregarded:
Death or severe injuries.

Warns of potential, very hazardous situations.

Consequences if disregarded:
Death or severe injuries.

Warns of potential damage to material and
equipment.

Consequences if disregarded:
Damage to the controller/drive or its
environment.

Designates a general, useful note.

If you observe it, handling the controller/drive
system is made easier.

Note for UL approved system with integrated controllers: UL warnings are notes which

apply to UL systems. The documentation contains special information about UL.

• Suitable for use on a circuit capable of delivering not more than 200,000 rms
symmetrical amperes, at the maximum voltage rating marked on the drive.

• Use minimum 75 °C copper wire only.

Warnings!

• Shall be installed in a pollution degree 2 macro-environment.

Operation

Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g. technical equipment, regulations for prevention of
accidents, etc.). The controller may be adapted to your application as described in this documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.

• Please close all protective covers and doors prior to and during operation.

• Do not cycle input power to the controller more than once every two minutes.

4

ENGLISH

Technical data

2 Technical data

2.1 Standards and application conditions

Conformity

Approvals

Input voltage phase imbalance

Humidity

Temperature range

Installation height

Vibration resistance

Earth leakage current

Enclosure

Protection measures against

CE Low Voltage Directive (73/23/EEC)

Underwriters Laboratories - Power Conversion Equipment

UL 508C

< 2%

< 95% non-condensing

Transport -25 … +70°C

Storage -20 … +70°C

Operation -

0 … 4000m a.m.s.l.

(with 5%/1000 m current derating above 1000m a.m.s.l.)

acceleration resistant up to 1.0g

> 3.5 mA to PE

IP 2

1 / IP 31 / NEMA 1

short circuit, earth fault, phase loss, over voltage, under voltage, motor
stalling, over temperature, motor overload

10 … +55°C (with 2.5%/°C current derating above +40°C)

ENGLISH

5

Technical data

2.2 Ratings

120VAC Doubler / 240VAC Models

Type Power

ESV251N01SXB

ESV371N01SXB

ESV751N01SXB

[Hp/kW]

0.33 / 0.25

0.5 / 0.

37 9.2 4.

1 / 0.75 16.6 8.3 4.2 200 52

Voltage

120 V Single-phase (1/N/PE)

(90 …

240 V Single-phase (2/PE)

(170 … 264 V)

240VAC Models

Type Power

ESV251N02SXB

ESV371N02YXB

ESV751N02YXB

ESV112N02YXB

ESV152N02YXB

ESV222N02YXB

ESV

112N02TXB

ESV152N02TXB

ESV222N02TXB

ESV402N02TXB

ESV552N02TXB

ESV752N02TXB

(1) Frequency Range: 48 Hz … 62 Hz
(2) Current Limit (CLim) is a percentage of the output current, In. CLim

[Hp/kW]

0.33 / 0.25

Voltage

240 V Single Phase (2/PE)

0.5 / 0.37

240 V Single-phase (2/PE)

/ 0.75 8.8 5.0 4.2 200 4

1

1.5 / 1.1 12.0 6.9 6.0 200 6

2 / 1.5 13.3 8.1 7.0 200 75

3

240 V Three-phase (3/PE)

(170 … 264 V)

/ 2.2 17.1 10.8 9.6 200 1

1.5 / 1.1

2 / 1.5 - 8.

3 / 2.2 - 1

5 / 4.0 - 1

240 V Three-phase (3/PE)

170 V … 264 V)

(

7.5 / 5.5 - 2

10 / 7.5 - 33 29 200 274

Mains Output Current

(1)

132 V)

OR

Mains Output Current

(1)

OR

I

(120V) Iin (240V) I

in

CLim

n

6.8 3.4 1.7 200 24

6 2.4 200 32

I

1~ (2/PE) Iin 3~ (3/PE) I

in

.4

3

- 1

CLim

n

.7 200 20

5.1 2.9 2.4 200 27

- 6

.9 6.0 200 64

1 7.0 200 75

0.8 9.6 200 103

8.6 16.5 200 154

6 23 200 225

is the maximum setting for P171.

max

Watts

(2)

Loss

max

Watts

(2)

Loss

max

1

4

03

6

ENGLISH

Technical data

480VAC Models

Type Power

ESV371N04TXB

ESV751N04TXB

ESV112N04TXB

ESV152N04TXB

ESV222N04TXB

ESV402N04TXB

ESV552N04TXB

ESV752N04TXB

[Hp/kW]

0.5 / 0.37

1 / 0.75 2.9 2.5 2.4 2.

1.5 / 1.1 4.2 3

2 / 1.5 4.7 4.

3 / 2.2 6.1 5.4 5.5 4.8 1

5 / 4.0 1

400 V Three-phase (3/PE)

(

480 V Three-phase (3/PE)

(340 … 528 V)

7.5 / 5.5 1

10 / 7.5 18.1 15.8 16.1 14.0 175 200 208

600VAC Models

Type Power

ESV75

1N06TXB

ESV152N06TXB

ESV222N06TXB

ESV402N06TXB

ESV552N06TXB

ESV752N06TXB

(1) Frequency Range: 48 Hz … 62 Hz
(2) Current Limit (CLim) is a percentage of the output current, In. CLim

For 480VAC models, the CLim
The CLim

[Hp/kW]

1 / 0.75

2 / 1.5 3.2 2.7 200 51

3 / 2.2 4.4 3

5 / 4.0 6

600 V Three-phase (3/PE)

(425 …

7.5 / 5.5 1

10 / 7.5 12.4 11 200 1

value in the 480V column of the table is used when P107 is set to 1.

value in the 400V column is used when P107 is set to 0.

max

max

Mains Output Current

(1)

Voltage

340 … 440 V)

OR

Mains Output Current

(1)

Voltage

660 V)

I

in

400V 480V 400V 480V 400V 480V

I

n

CLim

(2)

max

1.7 1.5 1.3 1.1 175 200 2

1 175 200 37

.6 3.5 3.0 175 200 48

1 4.0 3.5 175 200 57

75 200 87

0.6 9.3 9.4 8.2 175 200 128

4.2 12.4 12.6 11.0 175 200 178

I

in

2.0 1

I

n

.7 200

CLim

(2)

max

.9 200 68

.8 6.1 200 101

0.2 9 200 148

is the maximum setting for P171.

max

Watts

Loss

Watts

Loss

37

72

3

STOP!

Drive Derating

The SMVector drive is designed to operate at the Nominal Output Current (In) shown
in the Ratings tables for most standard applications and industrial environments. The
drive output current or operating temperature may need to be limited as described

below:

•

For installations above 1000m a.m.s.l., derate I

4000m a.m.s.l.

•

Operation above 40°C, derate In by 2.5% per °C, do not exceed 55°C.

by 5% per 1000m, do not exceed

n

• Carrier Frequency (P166):

- If P166=2 (8 kHz), derate In to 92% of drive rating or do not exceed 33°C ambient

- If P166=3 (10 kHz), derate In to 84% of drive rating or do not exceed 27°C ambient

For combinations of the above, please consult Lenze / AC Tech applications support
for proper derating.

ENGLISH

7

Installation

b1

a1

a

b

c

b2

4 X #10
18 lb-in

4 X M5

20 Nm

( )

s1 s1

s2

s2

3 Installation

3.1 Dimensions and mounting

a

Type

ESV251…XB
ESV371…XB
ESV751…XB

ESV112…XB
ESV152…XB
ESV222…XB

in (mm)

3.90
(99)

3.90
(99)

a1

in (mm)b in (mm)

10

7.50

3.
(79)

(190)

10

7.50

3.
(79)

(190)

b1

in (mm)

7.00

(178)

7.00

(178)

b2

in (mm)c in (mm)

0.25

4.35

(6)

(110)

0.25

5.45

(6)

(138)

s1

in (mm)

0.6

(15)

0.6

(15)

V0102

s2

in (mm)m lb (kg)

2.0

2.0

(50)

(0.9)

2.0

2.8

(50)

(1.3)

8

ESV402…XB

ESV552…XB
ESV752…XB

Warning!

3.90
(99)

5.12

(130)

3.
(79)

4.25

(1

08)

(190)

9.83

(250)

(178)

9.30

(236)

(6)

0.25
(6)

5.80
(147)

6.25
(159)

0.6

(15)

0.6

(15)

10

7.50

7.00

0.25

Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact Lenze / AC Tech for more information.

ENGLISH

2.0

(50)

2.0

(50)

3.2

(1.5)

6.0

(2.0)

Installation

PE L1 L2 N

PE L1 N

PE L1 L2 N

PE L1 L2

PE L1 L2 N

PE L1 N

PE L1 L2 L3

PE L1 L2

PE L1 L2 L3

PE L1 N

PE L1 L2

PE L1 L2

PE L1 L2

PE L1 N

3.2 Electrical installation

3.2.1 Power Connections

DANGER!

Hazard of electrical shock! Circuit potentials are up to 600 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait at least
three minutes before servicing the drive.

STOP!

• Verify mains voltage before connecting to drive.

• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.

• Do not cycle mains power more than once every two minutes. Damage to the drive
will result.

3.2.1.1 Mains connection to 120VAC Single-Phase Supply

ESV…N01S…

3.2.1.2 Mains connection to 240VAC Single-Phase Supply

ESV…N01S… ESV…N01S…

ESV…N02Y…
(2/PE AC)

ESV…N02S…
(2/PE AC)

ENGLISH

ESV…N02Y…

1/N/PE AC)

(

ESV…N02S…

1/N/PE AC)

(

9

Installation

PE L1 L2 L3

PE L1 L2 L3

U/

T1

V/T2 W/T3 PE

PES

PES

M

3~

PE

PES

PES

PES

PE

3.2.1.3 Mains connection to Three-Phase Supply

ESV…N02Y…
ESV…N02T…
ESV…N04T…
ESV…N06T…
(3/PE AC)

3.2.1.4 Motor Connection

PES = Protective Earth Shielding

Mains and Motor Terminations

12 lb-in (1.3 Nm)

0.25 in (6mm)

10

WARNING!

Leakage current may exceed 3.5 mA AC. Minimum size of the protective earth
conductor shall comply with local safety regulations for high leakage current equipment.

ENGLISH

Installation

3.2.2 Fuses/cable cross-sections

Note

Observe local regulations.
Local codes may supersede these recommendations

Recommendations

Type

ESV251N01SXB

120V

ESV371N01SXB

1~

(1/N/PE)

ESV751N01SXB

ESV251N01SXB, ESV251N02SXB,
ESV371N01SXB, ESV371N02YXB

240V

ESV751N01SXB, ESV751N02YXB

~

1

ESV112N02YXB

(2/PE)

ESV152N02YXB
ESV222N02YXB

371N02YXB, ESV751N02YXB

ESV

ESV112N02YXB, ESV152N02YXB,
ESV112N02TXB, ESV152N02TXB

240V

ESV222N02YXB, ESV222N02TXB

3

~

(3/PE)

ESV402N02TXB

ESV552N02TXB

ESV752N02TXB

371N04TXB...ESV222N04TXB

ESV

400V

ESV552N04TXB

or 480V

ESV752N04TXB

3~(3/PE)

ESV402N04TXB

1N06TXB...ESV222N06TXB

ESV75
ESV402N06TXB

600V

3~(3/PE)

ESV552N06TXB

(1) Installations with high fault current due to large supply mains may require a type D circuit breaker.
(2) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent.

(3) Thermomagnetic type breakers preferred.

ESV752N06TXB

M10 A C10 A 10 A 1.5 14

M16 A C16 A 15 A 2.5 1

M25 A C25 A 25 A 4 1

M10 A C10 A 10 A 1.5 14

M16 A C16 A 15 A 2.5 1

M20 A C20 A 20 A 2.5 1

M25 A C25 A 25 A 2.5 1

M32 A C32A 32 A 4 1

M10 A C10 A 10 A 1.5 14

M12 A C12 A 12 A 1.5 14

M20 A C20 A 20 A 2.5 1

M32 A C32 A 32 A 4.0 1

M35 A C35 A 35 A 6.0 8

M45 A C45 A 45 A 1

M10 A C10 A 10 A 1.5 14

M16 A C16 A 20 A 2.5 1

M20 A C20 A 20 A 2.5 1

M25 A C25 A 25 A 4.0 1

M10 A C10 A 10 A 1.5 14

M12 A C12 A 12 A 1.5 14

M16 A C16 A 15 A 2.5 1

M20 A C20 A 20 A 2.5 1

Fuse

Miniature

circuit

breaker

Fuse
Breaker

(1)

(N. America)

(2)

or

Input Power Wiring

(3)

[mm²] [AWG]

(L1, L2, L3, PE)

0 8

4

0

4

2

2

0

2

0

4

4

0

4

2

Observe the following when using Ground Fault Circuit Interrupters (GFCIs):

• Installation of GFCI only between supplying mains and controller.

• The GFCI can be activated by:

- capacitive leakage currents between the cable screens during operation (especially with long,
screened motor cables)

- connecting several controllers to the mains at the same time

- RFI filters

ENGLISH

11