Acer X1260K, X1160Z User Manual

SERVICE MANUAL

X1160 Series/X1260 Series

X1160Z Series/X1260K Refresh

Date Revise Version Description

2007.08.27 V1.0 Initial Issue

2008.07.09 V2.0 Add X1160 Refresh/X1260 Refresh

2008.08.25 V3.0 Add X1160Z/X1160Z Refresh

2008.10.10 V4.0 Add X1260K Refresh

Copyright October.2008. All Rights Reserved P/N: 36.88T03G001

SI : TSE: Check: Approved:

PARTS X1160 X1160refresh X1160Zrefresh X1160Z X1260 X1260refresh X1260Krefresh

LOGO
MYLAR

IO MYLAR 35.88T01G001 35.89B01G001

THERMAL
SWITCH

DMD 48.87K01G001 48.87M01G001 48.89B01G001

SPEAKER N/A 49.89B01G001

BLOW­ER1

BLOW­ER2

ZOOM
RING

FRONT IR
CAP

FRONT
COVER

IR SEN­SOR BD

COLOR
WHEEL

ENGINE 70.88T12GR01 70.88T37GR01 70.88T20GR01 70.89B10GR01 70.89B28GR01

MAIN BD 70.88T13GR01 70.88T36GR01 70.88T38GR01 70.88T21GR01 70.89B07GR01 70.89B27GR01 70.89B43GR01

LAMP
DRIVER

LVPS 75.88T01G101 75.88T08G001 75.88T01G101 75.88T08G001 75.8BE01G001

51.88T03G001 51.88T27G001 75.89B02G001 75.89B01G001 75.89B02G001

70.88T11GR01 70.88T35GR01 70.88T11GR01 70.88T11GR01 70.88T35GR01

70.88T22GR01 70.88T34GR01 70.88T22GR01 70.88T22GR01 70.88T34GR01

35.88T02G001 35.88T03G001 35.89B02G001

N/A 43.89T17G001

49.88T01G001

N/A 49.86E02G001

N/A 51.89B04G001 51.89B04G001

N/A 51.88T24G001 N/A 51.88T24G001

N/A 80.87Y05G001 N/A 80.87Y05G001

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

Preface

This manual is applied to X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh
projection system. The manual gives you a brief description of basic technical information
to help in service and maintain the product.

Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.

This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or is not mentioned in the troubleshooting.

Notice:

The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Service Manual

Copyright October.2008

All Rights Reserved

Manual Version 4.0

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

Table of Content

Chapter 1 Introduction

Highlight 1-1

Compatible Mode 1-3

Product Overview 1-5

Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1

Disassemble Lamp Cover Module 2-2

Disassemble Lamp Module 2-2

Disassemble Top Cover Module 2-3

Disassemble Top Shielding 2-4

Disassemble Front Cover Module 2-4

Disassemble Main Board Module & Back Cover Module 2-6

Disassemble Color Wheel Module 2-8

Disassemble Engine Module 2-9

Disassemble DMD Board and DMD Chip 2-10

Disassemble Speaker Module(For X1260 Refresh/X1260 only)
2-11

Disassemble Fan Module 2-12

Disassemble Interrupt Switch Module 2-13

Disassemble Lamp Driver Module 2-14

Disassemble LVPS Module 2-15

Disassemble Bottom Cover Module 2-16

Rod Adjustment 2-17

Re-write Lamp Usage Hour 2-18

Assemble Bottom Cover Module 2-19

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

Assemble LVPS Module 2-20

Assemble Lamp Driver Module 2-21

Assemble Interrupt Switch Module 2-22

Assemble Fan Module 2-23

Assemble Speaker Module(For X1260 Refresh/X1260 only)

2-24

Assemble DMD Board and DMD Chip 2-25

Assemble Engine Module 2-26

Assemble Color Wheel Module 2-27

Assemble Main Board Module & Back Cover Module 2-28

Assemble Front Cover Module 2-30

Assemble Top Shielding 2-31

Assemble Top Cover Module 2-32

Assemble Lamp Module 2-33

Chapter 3 Troubleshooting

LED Lighting Message 3-1

Main Procedure 3-2

Beep Sound 3-3

Chapter 4 Function Test & Alignment Procedure

Test Equipment Needed 4-1

Service Mode 4-1

OSD Reset 4-1

Test Condition 4-2

Test Inspection Procedure 4-3

PC Mode 4-3

Calibration 4-7

Video Performance 4-9

Optical Performance Measure 4-11

Other 4-12

Chapter 5 Firmware Upgrade

Equipment Needed 5-1

DLP Composer Lite Setup Procedure 5-2

USB Driver Upgrade Procedure 5-4

Firmware Upgrade Procedure 5-5

Waveform Download 5-8

Chapter 6 EDID Upgrade

EDID Introduction 6-1

Equipment Needed 6-2

Setup Procedure 6-3

EDID Key-In Procedure 6-4

Appendix A

Exploaded Overview

I

Appendix B

  SerialNumberSystemDenition    XXIV

PCBACodeDenition     XXV

Appendix C

RS232 function command summary table I

Default Language Reset 6-5

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

Chapter 1

Introduction

1-1 Highlight

No Item Description

1 Dimensions (LxWxH) - 267 mm x 187 mm x 80 mm
2 Weight - <5 lbs

- 7 degree with elevator mechanism
(for X1160/X1260/ X1160Z)

3 Tilt Angle

4 Power Supply

5 Keystone correction - +/- 40 degree (80 degree)

6 Cooling system

7 Brightness

- 3 degree with elevator mechanism
(for X1160 refresh /X1260 refresh/X1160Z refresh/X1260K
refresh)

- Universal AC 100 – 240 V ~ 50-60 Hz with PFC input

- 160W for Osram E20.6 Lamp @ normal operation
(for x1160 series/x1260 series/x1160z series)

- 180W for Osram E20.6 Lamp @ normal operation
(only for x1260k refresh)

- Variant FAN speed control (Depends on temperature
variance)

- Advanced Air Flow

- One fan with system acoustic noise level 36 dB(A) (typical)

- Temperature control circuits with adaptive fan rotational
speeds

- Maximum touch temperature follow UL60950-1

Engineering Spec:

- 1700 ANSI Lumens (Typical) (for X1160/X1260/X1160Z)

- 1445 ANSI Lumens (Minimum) (for X1160/X1260/X1160Z)

- 1800 ANSI Lumens (Typical)
( for X1160 refresh/X1260 refresh/X1160Z refresh/X1260K
refresh)

- 1600 ANSI Lumens (Minimum)
(for X1160 refresh /X1260 refresh/X1160Z refresh/X1260K
refresh)
Marketing Spec:

- 2000 ANSI Lumens

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential 1-1

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-2

No Item Description

Engineering Spec:

- 1500 : 1 Full White and Black (Minimum; Full power mode)
(for X1160/X1260/X1160Z)

- 1800 : 1 Full White and Black (Typical; Full power mode)
(for X1160/X1260/X1160Z)

- 1400 : 1 Full White and Black (Minimum; Full power mode)

8 Contrast

9 Uniformity

10 Throw ratio

11 Lamp door protection

12 Projection lens

13 Lamp life - 3500 hours min, 50% survival rate
14 System controller - TI DDP2230

15 Terminal

(for X1160 refresh/X1260 refresh/X1160Z refresh)

- 1800 : 1 Full White and Black (Typical; Full power mode)
(for X1160 refresh/X1260 refresh/X1160Z refresh)

- 400 : 1 Full White and Black (Minimum; Full power mode)

- 600 : 1 Full White and Black (Typical; Full power mode)
(only for X1260K refresh)
Marketing Spec:

- 2000:1
Engineering Spec:

- 65% Japan standard (Minimum; Full power mode)

- 80% Japan standard (Typical; Full power mode)
Marketing Spec:

- 85%

- 1.95:1 distance/width @60”(For X1160 refresh /X1160)

- 1.95 – 2.15:1 distance/width @60” (For X1260 refresh /
X1260/X1160Z/X1160Z refresh/X1260K refresh)

- Lamp Power Supply shut off automatically when lamp
cover open

- F# 2.41 ,f = 21.79mm, Fix lens (For X1160 refresh /X1160)

- F# 2.41~2.55, f = 21.79~23.99 mm, 1.10X Mechanical
Zoom Lens (For X1260 refresh/X1260/X1160Z/X1160Z
refresh/X1260K refresh)

For X1160 refresh/X1160

- One D-sub VGA input

- One Composite input

- One S-Video input(4 pin Mini din)

- One USB port (Type B Female)

For X1260 refresh/X1260/X1260K refresh

- One D-sub VGA input

- One D-sub VGA output

- One Composite input

- One S-Video input(4 pin Mini din)

- One audio input (2.5m phone jack)

- One USB port (Type B Female)

- One RS-232 (3 pin Mini din)

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-3

No Item Description

- Number of active dots : 800(H) x 600(V) (for X1160/

16 Number of active dots

17 Input signal spec.

18 TI DMD

19 Video compatibility

20 Power consumption

21 Color wheel

22 Lamp

X1160 refresh/1160Z/X1160Z refresh)

- Number of active dots : 1024(H) x 768(V) (for
X1260/X1260 refresh/X1260K refresh)

- Hsync Frequency 31 ~ 69 kHz (for X1160 refresh/X1160/
X1160Z/X1160Z refresh)

- Hsync Frequency 31 ~ 80 kHz (for X1260 refresh/X1260K
refresh)

- Vsync Frequency 50 ~ 85 Hz

- Video Signal RGB (PC)

● Analog RGB 0.7Vp-p, 75 ohm, Separate TTL H,V Sync

● Analog RGB 1Vp-p, 75 ohm, Sync. On Green signal

● Analog RGB 0.7Vp-p, 75 ohm, Composite TTL Sync

- Video

● Composite video 1Vp-p,75 ohm

● S-video Luminance 0.714Vp-p, 75 ohm,Chrominance

0.286Vp-p, 75 ohm

● Component Video 1Vp-p, 75 ohm

- TI DMD 0.55” 12° 2xLVDS Type-X SVGA Digital Mirror
Device (for X1160/X1160 refresh/X1160Z/X1160Z refresh)

- TI DMD 0.55” 12° 2xLVDS Type-X XGA Digital Mirror De
vice (for X1260 refresh/X1260/X1260K refresh)

- Standards :

● NTSC (3.58/4.43)

● PAL (B/D/G/H/I/M/N)

● SECAM (B/D/G/K/K1/L)

● HDTV - 480i, 576i, 480p, 576p, 720p, 1080i

- 225W Max

- Standby < 8W at AC 110V (for X1160/X1260/X1160Z)

- Standby < 5W at AC 110V
(for X1160 refresh/X1260 refresh/X1160Z refresh)

- 250W Max.

- Standby < 5W at AC 110V
(only for X1260K refresh)

- 6 segments (R90/Y28/G90/C28/W42/B82)

- 7200 rpm

- 9000 rpm @ CW 3X, PAL 50Hz
(for X1160 refresh/X1260 refresh/X1160Z refresh/X1260K
refresh)

- 160 Watt OSRAM (for X1160 Series/X1260 Series/X1160Z
Series)

- 180 Watt OSRAM (only for X1260K refresh)

23 Temperature

- Operating: 5°C -- 35°C

- Storage: -20°C -- 60°C

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-4

1-2 Compatible Mode

VGA Analog - PC Signal

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]

640x480 60 31.50
640x480 72 37.90

VGA

SVGA

XGA

SXGA

QuadVGA

640x480 75 37.50
640x480 85 43.30
720x400 70 31.50
720x400 85 37.90
800x600 56 35.10
800x600 60 37.90

800x600 72 48.10
800x600 75 46.90
800x600 85 53.70
832x624 75 49.70

1024x768 60 48.40
1024x768 70 56.50
1024x768 75 60.00

1024x768 85 68.70
1152x864 70 63.80
1152x864 75 67.50

1280x1024 60 64.00

1152x864
(For X1260/X1260 re­fresh/X1260K refresh)

1280x1024
(For X1260/X1260 re­fresh/X1260K refresh)

1280x1024
(For X1260/X1260 re­fresh/X1260K refresh)

1280x960 60 60.00

1280x960
(For X1260/X1260 re­fresh/X1260K refresh)

85 77.10

72 77.00

75 80.00

75 75.20

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-5

VGA Analog - Extended Wide timing

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]

1280x768 60 48.36
1280x768 75 60.30
1280x720 60 44.80

WXGA

1280x768

(For X1260/X1260 re-

fresh/X1260K refresh)

1280x800 60 49.60
1440x900 60 59.90

85 68.60

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-6

Product Overview

Projector Outlook

Front /Upper side

Item Description Item Description

Zoom ring (X1260 series/

1

X1260K Refresh)

2 Focus ring 6 Remote controller
3 Zoom lens 7 Remote control receiver
4 Lens cap

Power button and Power Indicator

5

LED

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-7

Rear side

Item Description Item Description

PC analog signal/HDTV/component

1

video input connector

2 S-Video input connector 7

3 Composite video input connector 8

4 USB connector 9

5 Power socket

6 KensingtonTM lock port

RS232 connector (Only for X1260 refresh/
X1260/X1260K refresh)

Monitor loop-through output
connector (VGA-Out) (Only for X1260 refresh/
X1260/X1260K refresh)

Audio input connector (Only for X1260 re­fresh/X1260/X1260K refresh)

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-8

Remote Control and Control Panel Layout

Item Icon Function Description

1 Infrared transmitter Sends signals to the projector.
2 Power/Power LED Power button and Power Indicator LED.
3 POWER Refer to the “Turning the Projector On/Off” section.

• Press “MENU” to launch the Onscreen display (OSD)

4 MENU

5

6 ZOOM Zooms the projector display in or out.
7 ASPECT RATIO To choose the desired aspect ratio (Auto/4:3/16:9).
8 KeyPad 0~9 Press “0~9” to input a password in the “Security settings”.

9 KEYSTONE

Four directional select
keys

menu, back to the previous step for the OSD menu
operation or exit the OSD menu.

• Conrm your selection of items.
Use up, down, left, right buttons to select items or make

adjustments to your selection.

Adjusts the image to compensate for distortion caused by
tilting the projector (± 40 degrees).

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-9

Item Icon Function Description

10 RESYNC

11 SOURCE

12 HIDE

13

14 FREEZE To pause the screen image.

Empowering
key

Automatically synchronizes the projector to the input
source.

Press “SOURCE” to choose RGB, Component, S-Video,
Composite and HDTV sources.

Momentarily turns off the video. Press “HIDE” to hide the
image, press again to display the image.

Unique Acer functions: eView, eTimer Management.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-10

Connecting the Projector

Item Description Item Description

1 Power cord 5 S-Video cable
2 VGA cable 6 Audio cable jack/jack
3 Composite video cable 7 RS232 cable
4 USB cable

Note: To ensure the projector works well with your computer,please make sure the timing of
the display mode is compatible with the projector.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-11

X1160 Refresh/X1160/X1160Z Refresh/X1160Z

ADC

AD9883A

Svideo

Input

DDP2230

ASIC

DAD2000

0.55" 2xLVDS
SVGA DMD

Chip

Display

Image

Color Wheel

RGB Light

Source

LAMP

Light

Source

LVPS

DC 12V

LAMP

DRIVER

DC

380V

Power

AC

100~240V

Photo

Sensor

CVBS

Input

VGA IN Port

USB

Input

VGA Graphics

Component

Video decoder

TVP5147

Flash

512Mbits

XDR

DRAM

CDCD5704

CDCDLP223

XTAL

PMD1000

MP1583

CAT7106

TMP75 EEPROM

16 pair LVDS

DC output

1.2V/2.5V

3.3V/5V

20MHz

20MHz 320MHz100MHz

400MHz8 bits

FAN x 1 to 2

PWM

Motor Driver

DC

output

1.8V

P o r t 1

P o r t 3

Svideo Port

Composite Port

USB Port

Main Board

24bits

10bits

XTAL

DMD Board

D C 3.3V

14.318MHz

8051-MCU

W79E804ASG

Front IR

I2C

For Option

For Option

For Option

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-12

X1260 Refresh/X1260/X1260K Refresh

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

1-13

Bottom Cover Dimension

Chapter 2

Disassembly& Assembly Process

2-1 Equipment Needed & Product Overview

1. Screw Bit (+) :107

2. Hex Sleeves 5mm

3. Screw Bit (+) :102

4. Screw Bit (-) :102

5. Long Nose Nipper

6. Tweezers

X1160/X1160 refresh/X1260/X1260 refresh/X1160Z/X1160Z refresh/X1260K refresh

7.

* Before you start: This process is protective level II. Operators should wear electrostatic chains.

unit

* Note: 1.If you need to replace the main board, you have to get into service mode and record the

lamp usage hour. please refer to section 2-18.

2.The disassembly and assembly process for X1160 Series/X1260 Series/X1160Z Series/

X1260K Refresh is the same. Here, we take X1160/X1260 as example.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

2-1

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-2

2-2 Disassemble Lamp

Cover Module

1. Unscrew 2 screws on the lamp cover

module

Lamp Cover Module

2-3 Disassemble Lamp

Module

1. Unscrew 2 screws on the lamp module

Lamp Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-3

2-4 Disassemble Top Cover

Module

1. Unscrew 2 screws on the unit base

2. Use the tweezers to scratch sharply on

the both side

Note:You’d better drop out two tenons in
the back side before disassemble the top cover
module.(As the red square) And then the rest
of the two tenons will be spontaneously fall.(As
the green square)

Top Cover Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-4

2-5 Disassemble Top

Shielding

1. Unscrew 7 screws on the top shielding

2-6 Disassemble Front Cover

Module

1. Unscrew 1 screw on front cover module

(Only for X1260/X1260 Refresh/X1260

Refresh)

2. Press four tenons to disassemble the

front cover module

- First,disassemble right side of front cover:

Push the top side of bottom cover to right

and push the top side of the front cover to

front,then one tenon will be out.Push the

front cover to above,then another tenon

will be out.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-5

- Then,the left side of the front cover is

the same as the right side

Front Cover Module

Note: Avoid touch the lens when disassem­ ble the front cover.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-6

2-7 Disassemble Main Board

Module & Back Cover
Module

1. Unscrew 3 screws and 5 connectors

on main board module & back cover

module(X1160/X1160 Refresh/X1160Z/

X1160Z refresh)

Unscrew 3 screws and 6 connectors

on main board module & back cover

module(X1260/X1260 Refresh/X1260K

Refresh)

Note:Speaker Cable(only for X1260/X1260
Refresh/X1260K Refresh)& Fan Cable must

be xed on Main Board by lm tape to avoid to

For (X1160/X1160 Refresh/X1160Z/X1160Z refresh)

For X1260/X1260 Refresh/X1260K Refresh

stretch into the Fan.

Main Board Module&Back Cover Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-7

2. Unscrew 1 screw on main board module

& back cover module

Note:Use the Long Nose Nipper to lock the hex
screw nut.

3. Unscrew 2(4 for X1260/X1260 Refresh/

X1260K Refresh) hex screws on main

board module & back cover module

Main Board Module

Back Cover Module

For (X1160/X1160

Refresh/X1160Z/

X1160Z refresh)

For (X1260/X1260

Refresh/X1260K

Refresh)

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-8

2-8 Disassemble Color

Wheel Module

1. Unscrew 1 screw on mylar

2. Unscrew 2 screws on color wheel

module

3. Unscrew 1 screw on photo sensor

Mylar

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-9

2-9 Disassemble Engine

Module

1. Unscrew 4 screws on engine module

2. Unscrew 2 screws on engine module to

disassemble the zoom ring and zoom

ring holder(X1260/X1260 Refresh/

X1260K Refresh only)

3. Unscrew 3 screws on focus ring

Engine Module

For (X1260/

X1260 Refresh/

X1260K Refresh)

Zoom Ring Holder and Zoom Ring For (X1260/X1260

Refresh/X1260K Refresh)

Focus Ring

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-10

2-10 Disassemble DMD

Board and DMD Chip

1. Unscrew 2 screws on engine module,

disassemble Heat Sink and DMD

Board&DMD chip module

2. Unlock the lockhole by Screw Bit(-) to

disassemble the DMD chip from the

DMD board

Note:It will be unlocked if the Screw Bit(-) turn
reverse. Contrary,It will be locked.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-11

2-11 Disassemble Speaker

Module(For X1260/
X1260 Refresh/X1260K
Refresh)

1. Unscrew 1 screw and press 2 tenons to

disassemble Speaker Module

- Press the plastic of the speaker Holder

and then use the tweezers to press the
tenon.

2. Press two tenons to disassemble the

speaker from the speaker holder

Note:Avoid to press the speaker with great
strenth.

Speaker holder&Speaker

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-12

2-12 Disassemble Fan

Module

1. Unscrew 4 screws on the fan module

Note:The fan cable pass through from the
aperture.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-13

2-13 Disassemble Interrupt

Switch Module

1. Unplug 1 connector and unscrew 1

screw and disassemble 1 lm tape to

disassemble interrupt switch module

Note: Interrupt switch cable must be pass

through a dent and a aperture.And use a lm

tape to x the cable in the dent.

2. Disassemble interrupt switch from

interrupt switch holder

Film tape

Dent

Aperture

Interrupt Switch Module

Interrupt Switch&holder

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-14

2-14 Disassemble Lamp

Driver Module

1. Unplug 1 connector and unscrew 1 screw

on lamp driver module

2. Unplug 1 connector and unscrew 2

screws on lamp driver to lamp cable

Note: The lamp driver to lamp cable must be pass
through two Dents.(As the yellow square)

3. Unplug 2 connectors to disassemble

3PIN and 5PIN cable

Note:The 3 PIN and 5 PIN cable must be pass
through a Dent.(As the yellow square)

1

2

Lamp Driver to Lamp Cable

4. Unscrew 4 screws on lamp driver module

3

3 PIN&5 PIN Cable

4

Lamp Driver Holder

Lamp Driver Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-15

2-15 Disassemble LVPS

Module

1. Unscrew 1 ground screw(As red circle)

2. Unscrew 1 screw on LVPS module(As

yellow circle)

3. Disassemble LVPS BRKT

4. Unscrew 3 screws on LVPS module(As

green circle)

LVPS BRKT

LVPS Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-16

2-16 Disassemble Bottom

Cover Module

1. Unscrew 1 screw on bottom cover

module

2. Disassemble 1 EMI tape

3. Disassemble the bottom cover shielding

from bottom cover module

4. Press two tenons to disassemble the

ROD DUCT

- Pull aside the iron sheet with Tweezers

to disassemble the ROD DUCT

Note: Due to the iron sheet was out of shape,so
we must turn it back before assemble the ROD

DUCT.

ROD DUCT

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-17

2-17 Rod Adjustment

1. environment adjustment

- The distance between the engine and the

Bottom Cover Module

Screw 2

screen is 1.7 M

- This process should be done at a dark

environment. (under 5 Lux)

2. Procedure adjustment

- Change the screen to “white screen.”

- Adjust the screws by using the rod on

the engine module to readjust the image.

(adjust until the yellowish or bluish parts

disappeared.)

Screw 1

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-18

3. Abnormal image inspection

- It should not have any abnormal color at the

rim of the image by estimating through the

eyes.

Note: To avoid over adjust the rod. After the

opration,please use the glue to xed the screws.

2-18 Re-write Lamp Usage

Hour

- Take X1260 for example,X1160/X1160
Refresh/X1260 Refresh/X1160Z/X1160Z
Refresh/X1260K Refresh is the same as
X1260

1. Get into service mode.

- press (power > left > left > menu) to get

into service mode.

2. Use left or right key to re-write the lamp

hour back to previous lamp usage hour.

3. Choose exit

Check the lamp
usage hour

Re-write lamp
usage hour

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-19

2-19 Assemble Bottom

Cover Module

1. Fasten two tenons to assemble ROD

DUCT

2. Assemble the bottom cover shielding on

bottom cover module

3. Stick 1 EMI tape

4. Screw 1 screw on bottom cover module

Bottom Cover shielding

ROD DUCT

Bottom Cover Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-20

2-20 Assemble LVPS Module

1. Screw 3 screws on LVPS module(As

green circle)

2. Screw 1 screw to assemble LVPS BRKT

(As yellow circle)

3. Screw 1 ground screw(As red circle)

LVPS BRKT

LVPS Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-21

2-21 Assemble Lamp Driver
Module

Lamp Driver Holder

1. Screw 4 screws to assemble lamp driver

module on lamp driver holder

2. Plug 2 connectors to assemble 3PIN and

5PIN cable

Note:The 3 PIN and 5 PIN cable must be pass
through a Dent.(As the yellow square)

Lamp Driver Module

3 PIN&5 PIN Cable

2

3. Plug 1 connector and screw 2 screws to

assemble lamp driver to lamp cable

Note:The lamp driver to lamp cable must be pass
through two Dents.(As the yellow square)

4. Plug 1 connector and screw 1 screw on

lamp driver module

Lamp Driver to Lamp Cable

3

4

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-22

2-22 Assemble Interrupt

Switch Module

1. Plug 1 connector and screw 1 screw

and stick 1 lm tape on interrupt switch

module

Note: Interrupt switch cable must be pass

through a dent and a aperture.And use a

lm tape to x the cable in the dent.

Interrupt Switch Module

Interrupt Switch&holder

Film tape

Dent

Aperture

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-23

2-23 Assemble Fan Module

1. Screw 4 screws to assemble the fan

module

Note:The fan cable pass through from the
aperture.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-24

2-24 Assemble Speaker

Module(For X1260 only)

1. Fasten two tenons to assemble the

speaker on the speaker holder

Note:Avoid to press the speaker with great
strenth.

2. Fasten 2 tenons(as the red square) and

screw 1 (as red circle) screw to assemble

Speaker holder&Speaker

Speaker Module

.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-25

2-25 Assemble DMD Board
and DMD Chip

1. Lock the lockhole by Screw Bit(-) to

assemble the DMD board on the DMD

chip

Note:It will be locked if the Screw Bit(-) turn
obverse.

2. Assemble all components of DMD parts.

3. Screw 2 screws on engine module,

assemble Heat Sink and DMD

Board&DMD chip module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-26

2-26 Assemble Engine

Module

1. Screw 3 screws on focus ring

2. Screw 2 screws on engine module to

assemble the zoom ring and zoom ring

holder(For (X1260/X1260 Refresh/

Focus Ring

X1260K Refresh)

2. Screw 4 screws to assemble the engine

module

Zoom Ring Holder and Zoom Ring For (X1260/X1260

Refresh/X1260K Refresh)

For (X1260/X1260 Refresh/

X1260K Refresh)

Engine Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-27

2-27 Assemble Color Wheel

Module

1. Screw 1 screw to assemble the photo

sensor on color wheel module

2. Screw 2 screws to assemble color wheel

module

3. Screw 1 screw to assemble the mylar

Mylar

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-28

2-28 Assemble Main Board

Module & Back Cover
Module

1. Screw 2(4 for (X1260/X1260 Refresh/

X1260K Refresh) hex screws to

assemble main board module & back

cover module

Main Board Module

2. Screw 1 screw on main board module &

back cover module

Back Cover Module

For X1160/X1160

Refresh/X1160Z/

X1160Z Refresh

For (X1260/X1260

Refresh/X1260K

Refresh)

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-29

3. Screw 3 screws and 5 connectors to

assemble main board module & back

cover module (X1160/X1160 Refresh/

X1160Z/X1160Z Refresh)

Screw 3 screws and 6 connectors to

assemblen main board module & back

cover module(X1260/X1260 Refresh)

Note: Speaker Cable(only for X1260)& Fan

Cable must be xed on Main Board by lm tape

to avoid to stretch into the Fan.

Main Board Module&Back Cover Module

For (X1160/X1160 Refresh/X1160Z/X1160Z Refresh)

For (X1260/X1260 Refresh/X1260K Refresh)

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-30

2-29 Assemble Front Cover

Module

1. Fasten four tenons to assemble the

front cover module

- First,assemble the left side of the

front cover: Fasten one tenon on

bottom side,then fasten the tenon

on top side of the bottom cover.

- Then,assemble the right side of the

front cover as the left side

Front Cover Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-31

Note:Avoid touch the lens when disassem- ble
the front cover.

2. Screw 1 screw on front cover module

(for X1260/X1260 Refresh/X1260K

Refresh)

2-30 Assemble Top Shielding

1. Screw 7 screws on the top shielding

Top Shielding

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-32

2-31 Assemble Top Cover

Module

1. Assemble the top cover module on the

model

2. Screw 2 screws on the unit base

Top Cover Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential 2-33

2-32 Assemble Lamp Module

1. Assemble the lamp module on the

model

2. Screw 2 screws on the lamp module

2-33 Assemble Lamp Cover

Lamp Module

Module

1. Assemble the lamp cover module

2. Screw 2 screws on the lamp cover

module

Lamp Cover Module

Chapter 3

Troubleshooting

3-1 LED Lighting Message

Message

Red Blue

Input Power Plug Flash ON to OFF 100ms

Power LED

Standby

Power button ON

Lamp retry Quick Flashing

Power off (Cooling

state)

Power button OFF:

Cooling completed;

Standby Mode

Error (Thermal Failure) Quick Flashing RED and Steady BLUE by returns

Error (Fan lock) Quick Flashing RED and Steady BLUE by returns

Error (Lamp breakdown) Quick Flashing BLUE and Steady RED by returns

Error (Color Wheel fail) Quick Flashing BLUE and Steady RED by returns

V Light on Light off

Quick Flashing

V

V

V

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

3-1

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

3-2

3-2 Main Procedure

No Symptom

1 No Power

2 Auto Shut Down

Procedure

- Ensure the Power Cord and AC Power Outlet are securely
connected

- Check Lamp Cover and Interrupt Switch

- Ensure all connectors are securely connected and aren’t

broken

- Check Lamp Driver

- Check LVPS

- Check Main Board

- Check Power LED status

a. Quick Flashing RED and Steady BLUE by returns

- Check Fan

b. Quick Flashing BLUE and Steady RED by returns

- Check Lamp

- Check Lamp driver

c. Color Wheel

- Check Color Wheel

- Check Photo Sensor

- Ensure the Signal Cable and Source work

(If you connect multiple sources at the same time, use the
“Source” button swtich)

- Ensure all connectors are securely connected and aren’t bro­ken

3 No Image

- Check Main Board

- Check DMD Board

- Check Color Wheel

- Check DMD Chip

- Check Engine Module

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

3-3

No Symptom

4 No Light On

5

Machanical Noise

Procedure

- Ensure all connectors are securely connected and aren’t bro­ken

- Check Lamp Module

- Check Lamp Driver

- Check LVPS

- Check Main Board

- Check Color Wheel

- Check Fan Module

- Check if the Main Board and the DMD Board are

assembled properly

6 Line Bar/Line Defect

7 Image Flicker

8 Color Abnormal

- Check Main Board

- Check DMD Board

- Check DMD Chip

- Do “Reset(All data)” of the OSD Menu

- Ensure that the signal cables and source are work as well

- Check Lamp Module

- Check Color Wheel

- Check DMD Board

- Check Main Board

- Do “Reset(All data)” of the OSD Menu

- Adjust Color Wheel Index

- Check Main Board

- Check DMD Board

- Check Color Wheel

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

3-4

No Symptom

9

Poor Uniformity/

Shadow

Procedure

- Ensure the projection screen without dirt

- Ensure the projection lens is clean

- Ensure the Brightness is within spec

- Check rod alignment

- Check Engine Module

- Ensure the projection screen without dirt

10

11 Garbage Image

12

13 Function Abnormal

Dead Pixel/Dust

(Out of spec.)

Remote Control/

Control Panel Failed

- Ensure the projection lens is clean

- Clean DMD Chip and Engine Module

- Check DMD Chip- Check Engine Module

- Ensure that the signal cables and source work as well

- Check Main Board

- Check DMD Board

- Remote Control

a.Check Battery

b.Check Remote Controller
c.IR receiver
d.Check Main Board
e.Check IR Board (for refresh models)

- Control Panel

a.Check Power Key

b.Check Main Board

- Do “Reset(All data)” of the OSD Menu

- Check Main Board

- Check DMD Board

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

3-5

No Symptom

Forgetting Password

14

(adminstrator Pass­word)

Procedure

- An unique Universal Password which is printed on the
Security Card. This unique password is a back door of
Administrator Password which will be accepted by projec­ tor anytime no matter what the Administrator Password is.

- How to get the Universal Password?
(1) Click the “AcerSNID”

(2) Input SNID number.(SNID number is on the Security
Card)

(3) Click“Calculate”.Then the Universal Password will ap

-pear.

3-3 Beep Sound

Power on (as soon as power button
pressed)

Power on (lamp lighting failed) 2 x {So(0.1s) – Off(0.1s)} per lighting failure

Power on (lens cap was not opened, for
the model with sliding lens cover only)

Close lens cap while projector is operat­ing (for the model with sliding lens cover
only)

Power off (power button pressed twice) So(0.3s)
Fan lock So(0.1s) periodically per second
Overheat 2 x {So(0.1s) – Off(0.1s)} periodically per sec-

Lamp error 3 x {So(0.1s) – Off(0.1s)} periodically per sec-

Lamp Life reminding 3 x {Do(0.2s) – Off(0.8s) – So(0.2s) –

Presentation Timer (time is up) 3 x {Do(0.1s) – Off(0.9s)} - So(0.5s)

So(0.3s)

12s interval for each trial lighting. Max 4 times
of trial

2 x {So(0.1s) – Off(0.1s)} periodically per 3
seconds, Totally 5 cycles. Turn off projector
after 5 cycles.

2 x {So(0.1s) – Off(0.1s)} periodically per 3
seconds, Totally 5 cycles. Turn off projector
after 5 cycles.

ond

ond

Off(0.8s)} with reminding message

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh

Condential

3-6

Chapter 4

Function Test & Alignment Procedure

4-1 Test Equipment Needed

- IBM PC with SVGA/XGA resolution

- DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video”

, “Composite” and "HDMI".

- HDTV Source (480P, 720P, 1080i)

- Minolta CL-100

- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)

- After changing parts, check the information below.

4-2 Service Mode

1. Turn on the projector and input the signal

2. Do the following actions sequentially to enter service mode menu

(1) Press "Power> Left>Left>Menu".

(2) Service mode will be shown.

(3) After conrming the conguration, press "Exit" to exit.

4-3 OSD Reset

1. After nal QC step, we have to erase all saved change again and resotre the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:

(1) Please enter OSD menu.

(2) To execute "Reset" function.

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-1

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-2

4-4 Test Condition

- Circumstance brightness: Dark room less than 5.0 lux.

- Inspection distance: 1.8m~2.5m functional inspection.

- Screen size: 60 inches diagonal

- After repairing each X1160/X1260/X1160 Refresh/X1260 Refresh/X1160Z/X1160Z

Refresh/X1260K Refresh, the unit should be run-in (refer to the table below)

Symptom Run-in Time
Normal repair 2 hours
NFF 4 hours
Auto shutdown 6 hours

- Enter Burn-In Mode

* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have

to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.

Press power > left > left > Menu

Choose Burn-In Test > enter

Lamp On (Min) Press right key to adjust the time (50)

Lamp Off (Min) Press right key to adjust the time (10)

Set burn in cycle Press right key to adjust the cycle

After setting up the time, choose Burn-In mode and hit enter

Screen Defects (While replacing DMD Chip, DMD Board and Main Board)

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-3

4-5 Test Inspection Procedure

Change parts/

Update

Version Update v v v

Color Wheel Index v v

PC

Calibration

Video

Calibration

Reset lamp hour v

OSD Reset v v

EDID v

Re-write Lamp

Hour Usage

Reset Default

Language (for

refresh models)

Rod Adjust v

Waveform

Download (for

refresh models)

M/B FW

v v

v v

v

v v v

v v v

Color

Wheel

Lamp

Module

Engine EDID

Lamp

Driver

4-6 PC MODE

NOTE:Test Signal:analog 800 x600@60Hz(X1160 Refresh/X1160/X1160Z
Refresh/X1160Z),analog1024x768@60Hz(X1260 Refresh/X1260/X1260K
Refresh).Take X1260 for example.

1. Frequency and tracking boundry

Procedure - Test equipment: video generator.

- Test signal: analog 1024 x 768@60Hz

- Test Pattern: general-1 or master

- Check if the image sharpness is well-performed.

General-1

Master

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-4

- If not re-adjust by the following steps:

(1) Select "Frequency" function to adjust the

total pixel number of pixel clock in one line
period.

(2) Select "Tracking" function and use right or

left arrow key to adjust the value to minimize
video icker.

- Adjust Resync or Frequency/Tracking/H.

Position/V. Position to the inner screen.

Inspection item - Eliminate visul wavy noise by Rsync, Frequency

or Tracking selction.

- Check if there is noise on the screen.

- Horizontal and vertical position of the vedio

should be adjustable to the screen frame.

Criteria - If there is noise on the screen, the product is

considered as faliure product.

- If there is noise on the screen, use auto or

manul “frequency” function or “tracking” function
to adjust the screen.

- The PC mode functionally sure be workable

include support format with frequency and auto
detected functional will be workable.

2. Light Leak

Procedure - Test equipment: video generator.

- Test signal: analog 1024x768@60Hz

- Test Pattern: gray 10 patterns

- Check if the light leaks.

* Light leak on reective edge, eyecatcher, bond-

wires and exposed metal.

Inspection item - Light leak check.

- Bright blemish (dirty).

Criteria - The bright blemish is unacceptable when it is

more than four under gray 10 pattern

- Ref. below table

Note: The defect criteria follows TI specication.

3. Blemish (Dark)

Gray 10

Blue 60

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-5

Procedure - Test equipment: video generator.

- Test signal: analog 1024x768@60Hz.

- Test Pattern: blue 60

Inspection item - Dark blemish check.(dirty)
Criteria -The dark blemish is unacceptable when it is
more than four under blue 60 pattern

- Ref. below table

Note: The defect criteria follows TI specication.

4. Dead Pixel (Bright pixel)

Procedure - Test equipment: video generator.

- Test signal: analog 1024x768@60Hz.

- Test Pattern: full black

Inspection item - Bright pixel check.
Note: Frame dimension under operative zone1

inch

Criteria - Bright pixel is unacceptable.

- Ref. below table

Note: The defect criteria follows TI specication.

Full black

5. Dead Pixel (Dark pixel)

Procedure - Test equipment: video generator.

- Test signal: analog 1024x768@60Hz.

- Test Pattern: full white

Inspection item - Dead pixels check.

- White pattern (IRE=100)

- Adjacent dark pixel.

Criteria - The number of the dead pixels should be less or

equal to 6 pixels.

- Adjacent pixel with each other is unacceptable.

Full white

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-6

- Ref. below table

Note: The defect criteria follows TI specication.

6. Focus test

Procedure - Test equipment: video generator.

- Test signal: analog 1024 x 768@60Hz

- Test Pattern: full screen or MEME Sony

Inspection item - Focus check

Criteria - From screen 1.5 M via visual to check the focus,

look at the entire screen, focus shall be clear,
crisp, and sharp over the entire surface of the
display pattern. (Blur word on one of the corner
after adjustment is acceptable. However, the
word should at least be recognizable.)

7. Color performance

Procedure - Test equipment: video generator.

- Test signal: DVI (HDMI) 720p,1080i

- Test Pattern: Master, In focus II or SMPTE RP-

133

* Please refer to 4-2 to enter service mode.

Use 720P & 1080i signal, master pattern to do
HDTV test. Color cannot discolor to purple and
blue. If the test result is discoloration or icker­ing, please return the unit back to repair cent­ers.

Inspection item - Check if each color level is well-functioned.

- color saturations

Full screen

MEME Sony

Master

InFocus II

/ 64 gray RGBW

Criteria - Screen appears normal. It should not have any

abnormal condition, such as lines appear on the
screen and so on.

- Color appears normal.

- It is acceptable to have few lines ashing at the

center and on the edge of 1080i image. How­ever, rest of the image should appears stable.

- RGBW should all appear normal on the screen

and sort from R -G-B-W.

- Color levels should be sufcient and normal.

SMPTE RP-133

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-7

(the unidentied color levels on both left and
right sides should not over 8 color levels.)

- Grey level should not have abnormal color or

heavy lines.

- The PC mode functionally sure be workable

include support format with frequency and auto
detected functional will be workable

4-7 Calibration

1. YPbPr calibration

Procedure - Test equipment: video generator.

- Once main board is changed, YPbPr calibration

should be done as well.
(1) Test signal: 480P
(2) Test Pattern: SMPTE BAR

- Note
(1) Calibration pattern should be in ll screen

mode.

(2) Please refer to 4-2 Guide to Entering Service

Mode and OSD Reset.

(3) Choose and access YPbPr Calibration for

correction in service mode. Choose “menu”
to leave the service mode after all.

SMPTE BAR

In focus II / 64 Gray

RGBW

Check pattern - Test signal: 480P

- Test pattern: In focus II or 64 grey RGBW
* After nishing ADC adjustment, check 64 gray

RGBW pattern.

Inspection item - Color sturations

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-8

Criteria - There should not have any lack of RGBW. The

color should appear normal and sort in right

order.

- Color levels should be sufcient and normal.

(the unidentied color levels on both left and

right sides should not over 8 color levels.)

- Grey level should not have abnormal color or

heavy lines.

2. PC calibration

Procedure - Test equipment: video generator

- Once main board is changed, PC calibration

should be done as well.
(1) Test signal analog: 1024x768@60Hz

(2) Test Pattern: White(up) Black(down)

- Note
(1) Caibration pattern should be in ll screen

mode.
(2) Please refer to 4-2 Guide to Entering Service

Mode and OSD Reset.

(3) Choose and access PC Calibration for cor-

rection in service mode. Choose “menu” to
leave the service mode after all.

White / Black

Check pattern - Test signal: analog 1024 x 768@60Hz

- Test pattern: In focus II or 64 grey RGBW
* After nishing ADC adjustment, check 64 gray

RGBW pattern.

Inspection item - Color sturations

Criteria - There should not have any lack of RGBW. The

color should appear normal and sort in right

order.

- Color levels should be sufcient and normal.

(the unidentied color levels on both left and

In focus 2 / 64 gray

RGBW

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-9

right sides should not over 8 color levels.)

- Grey level should not have abnormal color ot

heavy lines.

Defect specication table

Order Symptom Pattern Criteria

Black pattern

1 Bright pixel ( dots)

( IRE=O)

2 Dark pixel(dots) White pattern

3 Unstable pixel (dots) Any pattern

A+B=0

A+B=6

A+B=1

4

5 Dark blemish (Dirty) Blue 60 pattern

6 Bright blemish (Dirty) Gary 10 pattern

7 Bright dot on frame Black pattern 2

Adjacent dark pixel
(dots)

Any pattern

A+B=0

A+B=4

(diameter <1/2 inch)

A+B=4

(diameter <1/2 inch)

4-8 Video Performance

1. CVBS

Procedure - Test equipment: DVD player

- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 1.8M ~2.5M
Criteria - Check any abnoraml color, line distortion or any

noise on the screen.

Motion video

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-10

- Check the sound from speakers.(Only for
X1260 Refresh/X1260/X1260K Refresh)

2. S-Video

Procedure - Test equipment: DVD player

- Test signal: S-Video

Inspection item - Video performance test
Inspection Distance - 1.8M ~2.5M
Criteria - Check any abnoraml color, line distortion or any

noise on the screen.

- Check the sound from speakers. (Only for
X1260 Refresh/X1260/X1260K Refresh)

3. HDTV/ Component

Procedure - Test equipment: DVD player

- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
Inspection Distance - 1.8M ~2.5M
Criteria - Check any abnoraml color, line distortion or any

noise on the screen.

- Check the sound from speakers. (Only for
X1260 Refresh/X1260/X1260K Refresh)

4. Audio Test (Only for X1260 Refresh/X1260/X1260K Refresh)

Procedure - Test equipment: DVD player

- Test signal: CVBS
Inspection item - Audio performance test
Inspection Distance - 1.8M ~2.5M
Criteria - Check the sound from speakers.

- Check “Volume” is normal

- Check “Mute” is normal

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-11

4-9 Optical Performance Measure

Inspection Condition

- Environment luminance: 5 Lux

- Product must be warmed up for 3 minutes

- Distances from the screen: <Max. zoom & 60 inches diagonal> 1.8 M

- Screen Size: 60 inches diagonal

- Reset to default before measurement

1. Test equipment

Procedure - Test equipment: video generator.

- Test signal: analog 1024x768@60Hz.

2. Brightness

Procedure - Full white pattern

- Use CL100 to measure brightness values of
P1~P13.

- Follow the brightness formula to calculate
brightness values.

☼ Brightness Formula
Avg.(P1~ P9)x1.1m2
Criteria -800 lumens (for X1160/X1260/X1160Z)

-900 lumens (for X1160 refresh/X1260 refresh/
X1160Z refresh/X1260K refresh)

Full white pattern

Full black pattern

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-12

3. Ful On/Full Off Contrast

Procedure - Full white pattern & full black pattern

- Use CL100 to measure brightness values of full

white pattern P5 & full black pattern B5 ( see im-

age: full white)

- Follow Contrast formula to calculate contrast

values.
☼ Contrast Formula
P5/B5
note: P5=center of white image
B5 = the center of black image.
Criteria - 1500:1 (X1160/X1260/X1160Z)

- 1400:1 (X1160 Refresh/X1260 Refresh/

X1160Z Refresh)

- 400:1 (only for X1260K Refresh)

4. Uniformity

Procedure - Full white pattern

- Use CL100 to measure brightness values of

P1~P13 (see image: full white).

- Follow the Uniformity formula to calculate
average values.

ANSI Uniformity = Avg. (P1, P3, P7, P9)/P5X100%
Criteria - 65 %

4-10 Others

1. Functional Inspection

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

4-13

Keypad button - All keypad buttons must operate smoothly.

General - All OSD functions must be checked for functionality.

When OSD menu is displayed, there shall be no vis-

ible peaking, ringing, streaking, or smearing artifacts

on the screen.

Factory Default - The factory settings (with appropriate centering, size,

geometry distortion, etc.) shall be displayed

upon “Recall” is selected from OSD

Display Size - All preset modes shall expand to fullscreen size using OSD
Horizontal and Vertical Size controls-

Display Data Channel - The purpose of the DDC test is to ver

(DDC) the DDC1/DDC2B operation of the projec
and to verify Plug & Play function.

Acoustic - High pitch sound from cooling fan and color wheel unacceptable.

tor

Check item Check point

Text & Pattern

Exterior

missing letters & pattern or blurry prints are
unacceptable.

dirt, scrape, water ripples and uneven color

are unacceptable.
Buttons stuck buttons are unacceptable.
Focus ring Focus ring is functioning smoothly.

Logo

Screw

missing logo, missing prints and blurry prints

are unacceptable

All screw sure be xed and in right type.

Chapter 5

Firmware Upgrade

5-1 Equipment Needed

Software : (DDP 2230- USB)

- DLP Composer

- Firmware

- Library le (library le has to put in PC and set right path in step of 5-4-4 Firmware

Upgrade Procedure)

Hardware :

- Projector

- Power cord (42.53506G002)

- USB Cable (42.87304G001)

- PC or Laptop

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh

Condential 5-1

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

5-2

5-2 DLP Composer Lite Setup

Procedure

1. Choose “DLP Composer Lite V7.1 Setup”

Program.

2. Click “Next” buttom.

3. Read “License Agreement”.

- Choose “I accept and agree to be bound

by all the terms and conditions of this

License Agreement”.

4. Click “Next”.

5. Click “Next”.

3

4

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

5-3

6. Click “Next”.

7. Click “Next”.

8. Writing system registry values.

9. Click “Finish”.

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

5-4

5-3 USB Driver Upgrade

Procedure

1. set up

- Plug in Power cord to projector.

- Link PC USB port and projector USB port

by USB Cable.

2. Execute Program

(1) “Found new hardware wiszard” will be

(2)

appearred on the screen.

(2) Select “Install the software automatically

(Recommended)”.

(3) Then click “Next”.

3. Finish

- Click “Finish” to end the installation.

(3)

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

5-5

5-4 Firm Upgrade Procedure

- Take X1160 for example,X1260/X1160 Refresh/
X1260 Refresh/X1160Z/X1160Z Refresh/
X1260K Refresh is the same as X1160

1.

Set-up

- Hold on “Power” and plug in power cord

while holding on “Power”.

- Once the power LED lights on Blue&Red

at the same time, plug in USB cable into

the projector and link to the USB port of a

PC.

Note: The system fan and the light will not

operated.

2. Execute the “DLP Compose

TM”

le.

.

3. Click “edit” and “perferences”.

4. Click “Library”.

- The library path located in the default

installation directory.

- E:\ Program Files\DLP Composer Lite 7.1\

library v7.1 0330.

Note: If not, press “Browse” to select the right

path.

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

5-6

5. Select “Edit\preferences\Communications”

- choose “USB.” Click “OK”.

6.

Choose “Flash Loader”.

- Click “Browse” to search the rmware le.

(X1160/X1160 Refresh).

7. Selete the item “skip Boot Loader Area”

(select 16KB).

- Click “Reset Bus” to erase the ash

memory.

8. If the rmware is ready, click “start

download” to process the rmware

upgrade.

- Click “Yes” to erase the ash memory.

X1160-A03-07091754.img

X1160

X1160

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

5-7

9. When rmware upgrade process is

nished, the unit return to stand-by status

The LED power lights on and appears Red.

-Unplug USB cable and power cord and

replug in power cable.

10.Restart the unit and enter the service

mode to check the rmware version.

(To enter service mode, please refer to

Chapter 4 Funcation Test and Alignment

Procedure.)

5-5 Waveform Download (for refresh models)

(1) Hold on “Power“ button then plug in the Power Cord

Note: At this moment ,Power LED ash in blue and red about 2 seconds until Power

LED ash in blue only for 2 seconds, please release the power botton

(2) After ashing, LED is in steady condition and you can judge the actions as the

following table:

Power LED status Result
Red OK
Blue + Red (It will light on red

only after 10 seconds) Fail

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

5-8

Chapter 6

EDID Upgrade

6-1 EDID Introduction

Extended Display Identication Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.

The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the
PC graphics adapter. The system uses this information for conguration purposes, so the
monitor and system can work together.

Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its
main board, the display device will show no image while the input source is digital signal.
After EDID upfraded, do" default language reset"

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

6-1

6-2 Equipment Needed

Software

- EDID Program (Generic V0.51)

- EDID File *.ini

Hardware

- Projector

- Generic Fixture (80.58704.001) for EDID Key-in (Fixture: JP3 must be closed)

- Power cord(42.53506G002)

- RS-232 Cable (pin to pin, F-M)

- Monitor

- PC

- VGA cable(42.00201G001)

- Power adapter for xture (47.57702G001)

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

6-2

6-3 Setup Procedure

To Analog Port

RS232 Cable

1. Connect all ports

- Power adapter to xture JP1

- Fixture P1 to PC COM1 Port

- Fixture P2 to Projector analog port

6-4 EDID Key-In Procedure

- Take X1160 for example,X1260 /X1160 Refresh /
X1260 Refresh/X1160Z/X1160Z Refresh/X1260K
Refresh is the same as X1160

1. Click on "EDID" to execute EDID program

2. Choose model

P2

P1

JP1

Adapter

(1) In the port selection bar, please choose

the port that you use. ie: if you use

"COM1", choose COM1 in the port

selection.

(2) Click on "Model".

(3) Choose the EDID that responses to the

model that you choose.

(2)

(1)

(3)

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

6-3

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

6-4

3. Programming

(1)

(3)

(1) Key in the serial number into the

barcode blank space.

(2) In "Write Source Select" make a check

in "Analog".

(3) Click "Program".

4. Change the cable to Analog

- Message box appears on the screen,

then click "OK".

5. When the EDID program for VGA is

completed, a message "OK" will appear on

the screen.

(2)

6. (1)In the Read item,select “Analog” and

“Trans”.

(2)Please press “Read” button.

7. EDID Informations will show the result.

(2)

(1)

X1160 Series/x1260 Series/X1160Z Series/X1260K Refresh Condential

6-5

6-5 Default Language Reset (for refresh models)

(1) Hold on “Power“ button then plug in the Power Cord

Note: At this moment ,Power LED ash in blue and red about 2 seconds until Power

LED ash in blue only for 2 seconds, please release the power botton

(2) After ashing, LED is in steady condition and you can judge the actions as the

following table:

Power LED status Result
Red OK
Blue + Red (It will light

on red only after 10 sec­onds)

Note: if fail, please do the actions as above steps item (1)-(2)

S/N General rule :

Fail

Use the last 1 digit code (as red word) for language information

Language Code (F) Default Language

1 English
2 Thailand

3 Japan
4 TC
5 SC
6 Russian
7 Germany
8 Hungarian

Appendix A

Assy Lamp Module X1160

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential

I

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential II

item P/N Rev Description Parts Supply

1 52.83F12G001 A LAMP RUBBER HD72

2 61.80L06G001 A UVIR SPRING PLATE SUS301 80L

3 52.85902G012 A LAMP CONTACT COVER RUBBER 300C

4 85.1A326G050 A SCREW PAN HEAD MECH M2.6*5 BLACK

5 61.00061G001 A LOCK SCREW PAN MECH M3*8.5-3.5 Ni

6 51.88T12G001 A LAMP BOTTOM X1160

7 23.88T15G001 A OSRAM P-VIP 150-180/1.0 E20.6

8 61.88T01G001 A LAMP HOLDE OSRAM E206 X1160

9 61.88T10G001 A LAMP LIGHT CUT AL X1160

10 61.88T11G001 A LAMP LEFT MESH X1160

11 23.87M10G001 A UV-IR 24*25*2mm(5*5mm cut)UNAXIS

12 61.86808G001 A LAMP CHANGER HANDLE SUS DP725

13 61.83F12G001 A LAMP CLAMP SUS301 t=0.3 HD72

14 61.83M17G001 B LAMP LIGHT CUT 2400MP

15 76.83M02G002 A OUTSIDE W.A. 85/95mm FOR 2400MP

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential III

ASSY MAIN-BD MODULE X1160

item P/N Rev Description Parts Supply

1 51.88T04G001 A IO COVER X1160

2 61.88T16G001 A SHIELDING MAIN-BD X1160

3 80.88T01G001 A03 PCBA MAIN BOARD FOR X1160

4 85.005AGG075 A SCREW HEX I/O #4-40*H5*L7.5 Ni NYLOK

5 85.1A123G060 A SCREW PAN MECH M3*6 NI

6 41.88T02G001 A EMI GASKET L180*W4*H1

7 41.82G03G001 A EMI GASKET USB CONNECTOR EP719

8 86.0A123G024 A HEX NUT M3*0.5P L2.4 Ni

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential IV

ASSY ENGINE MODULE X1160

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential V

item P/N Rev Description Parts

Supply

1 51.88T09G001 A FOCUS RING X1160

2 85.WA321G050 A SCREW PAN HEAD M1.7*5 BLACK ‘’

3 85.1A126G060 A SCREW PAN MECH M2.6*6 Ni

4 23.88T01G001 A YO PROJECTION LENS YM09XS FOR X14

5 52.89F01G001 A PROJECTION LENS RUBBER HD65

70.88T11GR11 ASSY NEW COLOR WHEEL MODULE X1 V

6 70.88T08G001 A ASSY COLOR WHEEL MODULE X1160 V

7 61.88N13G001 A ROD COVER SUS301,X15

8 61.88N14G001 A ROD HOLDER SUS301,X15

9 23.88N17G001 A YO INTEGRATING ROD FOR x15

10 61.88N12G001 A ROD SPRING SUS301,X15

11 70.88T07G001 A ASSY ENGINE BOTTOM MODULE X1160

12 23.88N20G001 A YO CONDENSER1 FOR X15

13 23.88N20G011 A YO CONDENSER2 FOR X15

14 23.88N06G002 A PRODISC X15 PLASTIC RELAY LENS

15 41.85W05G001 A EMI GASKET W8*H8*L45

16 85.4A826G118 A STEP SCREW FOR TYPEX DMD M2.6*11.8mm,X15 V

17 61.88N03G001 A DMD HEAT SINK AL1070,X15

18 52.88N03G001 A HEAT SINK RUBBER,X15

19 80.88T02G001 A03 PCBA DMD BOARD FOR XD1130

20 52.87J01G001 A

21 48.87K01G001 A DMD Type-X 800x600 PIXEL 0.55” SVGA LVDS “TI” V

22 61.88N15G001 A DMD MASK SUS301,X15

23 52.88N04G001 A DMD RUBBER,X15

24 61.88N01G001 A ENGINE BASE MG,X15

25 52.88N01G001 A OFF RAY RUBBER,X15

26 61.88N05G001 A OFF RAY PLATE AL5052,X15

27 87.FL030G008 A WASHER FLAT 7*3.1*0.8t PC PINGOOD WS-1M

DMD THERMAL PAD 25*17*0.5t FUJIPOLY

SARGON GR-Hn

V

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential VI

ASSY ENGINE BOTTOM MODULE X1160

item P/N Rev Description Parts Supply

1 51.88N01G001 A ENGINE BOTTOM COVER PC945,X15

2 23.88N02G001 A YO MIRROR1 FOR X15

3 61.88N11G001 A MIRROR SPRING SUS301,X15

4 52.88N05G001 A RELAY RUBBER,X15

5 52.85808G001 A PORON-LENS BLACK XB31

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential VII

ASSY HOUSING MODULE X1160

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential VIII

item P/N Rev Description Parts Supply

1 51.88T10G001 A MYLAR FOR LVPS X1160

2 51.88T14G001 A ROD DUCT X1160

3 86.00122G015 D1 NUT HEX M2.0*0.4P L15 Ni

4 61.88T03G001 A SHIELDING BOTTOM COVER X1160

5 51.88T02G001 A BOTTOM COVER X1160

6 70.83U20G001 A ASSY ADJUST FOOT MODULE TDP-T9

7 52.86801G001 A RUBBER FOOT REAR DP725

8 41.83C09G001 A EMI TAPE W20*L50

9 41.82B01G001 A EMI GASKET W13*H10.5*L30mm

10 85.1A123G050 A SCREW PAN MECH M3*5 Ni

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential IX

D.C. X1160

item P/N Rev Description Parts Supply

1 75.88T03G001 A ASSY TOP COVER X1160

2 70.88T01G001 A ASSY BOTTOM HOUSING MODULE X1160

3 85.1A323G080 A SCREW PAN MECH M3*8 BLACK “GREEN”

4 70.88T02G001 A ASSY LAMP MODULE X1160

5 51.88T05G001 A LAMP COVER X1160

6 61.00061G001 A LOCK SCREW PAN MECH M3*8.5-3.5 Ni

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential X

ASSY BOTTOM HOUSING MODULE X1160

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential XI

item P/N Rev Description Parts Supply

1 70.88T09G001 A ASSY HOUSING MODULE X1160

2 75.88T01G001 A ASSY LVPS MATRITEK 160W XD1130

3 61.88T09G001 A BRKT INLET X1160

4 85.1A123G060 A SCREW PAN MECH M3*6 NI

5 51.88T03G001 A FRONT COVER X1160 V

70.88T12GR01 ASSY ENGINE MODULE X1160(SERVI) V

6 70.88T05G001 A ASSY ENGINE MODULE X1160

7 70.88T03G001 A ASSYMAIN-BD MODULE X1160

8 70.88T06G001 A ASSY FAN SHIELDING X1160

9 85.1A326G060 A SCREW PAN HEAD MECH M2.6*6 BLACK

10 70.88T04G001 A ASSY LAMP DRIVER MODULE X1160

11 61.88T02G001 A SHELDING TOP COVET X1160

12 41.85A01G001 A EMI GASKET / 10*27*20

13 41.88T01G001 A EMI q L85*W20

14 42.00454G001 A W.A 8P 120mm MB TO LVPS X1160

15 85.1C224G050 A

SCREW PAN MECH M4*5 COLOR W/TOOTH
WASHER

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential XII

ASSY LAMP DRIVER MODULE X1160

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential XIII

item P/N Rev Description Parts Supply

1 51.88T11G001 A HOLDER LAMP DRIVER X1160

2 75.88T02G001 A ASSY OSRAM LAMP DRIVER 160W(O6 MIC)

3 85.1A123G060 A SCREW PAN MECH M3*6 NI

4 85.3A122G040 A SCREW CAP MECH M2*4 Ni

5 42.00422G001 A W.A 5P 150mm LAMP DRIVER TO MB X1160 V

6 42.81G01G001 A

7 42.85F01G001 A

8 75.88T05G001 A

9 51.88N25G001 A

CABLE W. A . 2P #2 0 160mm L A P S TO

BALLAST PD120

CABLE W.A. 2P #22 160mm LAMP DRIVER

TO LAMP EP1690

A S S Y INTER R U P T SWI T C H MOD U L E
XD1130

I N T E R L O C K S W I T C H H O L D E R P C
MN3600H,EP721

V

V

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential XIV

ASSY FAN SHIELDING X1160

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential XV

item P/N Rev Description Parts Supply

1 85.1F123G260 A SCREW PAN MECH E/SF M3*26 Ni

2 49.88T01G001 A

3 43.88T01G001 A THERMAL SWITCH WITH BRACKET

4 85.1A123G060 A SCREW PAN MECH M3*6 NI

5 61.88T05G001 A SHIELDING ONE FAN X1160

6 41.83C09G001 A EMI TAPE W20*L50

7 51.88T13G001 A CAP ONE FAN DUCT X1160

8 61.88T12G001 A BODY ONE FAN DUCT X1160

SUNO N, KD E1207P KV1-A 70 *70*2 0 mm

AXIAL FAN

X1160 Series/X1260 Series/X1160Z Series/X1260K Refresh Condential XVI

ASSY COLOR WHEEL MODULE X1160