Acer S5201B, S5301WB, S5201 User Manual

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Projector Service Manual

Model: S5201/S5201B/S5301WB series

Version: Rev1

First Edition (Dec. 2010)

RESTRICTIONS ON USE OF MATERIALS:

1

 

Index

 

REVISION LIST ....................................................................................................................

3

CHAPTER 1

SYSTEM SPECIFICATION .........................................................................

4

Product Specification ..................................................................................................................

4

Electrical Specification...........................................................................................

12

Power Supply Specification ...................................................................................

20

System Block Diagram .............................................................................................................

21

Product Overview ......................................................................................................................

22

CHAPTER 2

SYSTEM UTILITIES ..................................................................................

26

Firmware Upgrade SOP ...........................................................................................................

26

Method to enter factory menu .................................................................................................

35

EDID Upgrade SOP ..................................................................................................................

36

Serial Number Upgrade SOP ..................................................................................................

39

CHAPTER 3 SYSTEM DISASSEMBLING AND REPLACEMENT ................................

41

Main Unit Disassembling..........................................................................................................

41

Module Assembly Key Point - Optical Engine ......................................................................

46

Module Assembly Key Point – Mechanical ...........................................................................

57

CHAPTER 4

TROUBLESHOOTING ..............................................................................

75

System Analysis ........................................................................................................................

75

Optical & Optical Engine Trouble Shooting Guide ...............................................................

76

Power Supply Trouble Shooting Guide ..................................................................................

81

LED Messages Definition.........................................................................................................

84

Error Count Messages Definition............................................................................................

85

RS232 Connection ....................................................................................................................

86

Adjustment / Alignment Procedure .........................................................................................

87

CHAPTER 5

FRU LIST ..................................................................................................

90

Exploded Diagram.....................................................................................................................

90

Module 1 – Total Exploded View.............................................................................................

90

Module 2 – ASSY UPPER CASE ...........................................................................................

92

Module 3 – ASSY LOWER CASE ..........................................................................................

93

Module 4 – ASSY FRONT CASE ...........................................................................................

94

Module 5 – ASSY REAR CASE ..............................................................................................

95

FRU List

......................................................................................................................................

96

FRU List ......................................................................................................................................

 

96

APPENDIX A ......................................................- CODE LIST: IR / RS232 / DDC DATA

101

1. Remonte ........................................................................................................control code

101

2. RS-232 ...................................................................................................Command Code

102

3. DDC Data .............................................................................................................................

104

2

Revision List

 

Release

 

 

Vendor

Version

 

Revision History

Model

Date

 

 

 

 

Name

 

 

 

 

Rev0

2010.12.21

First Release

 

 

 

 

 

 

 

Add S5201B/S5301WB

 

 

 

(1)

Ch1-Add SPEC

 

 

 

(2)

Ch2-Update Firmware Upgrade SOP

 

Rev1

2011.01.11

(3)

Ch3-Disassembly process, Module Assembly Key Point

 

(4)

Ch4-Add “DMD Image Quality “ section,

 

 

 

 

 

 

 

Change RS232 baud rate default to 9600.

 

 

 

(5)

Ch5-FRU List

 

 

 

(6)

App.-DDC data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Chapter 1 System Specification

Product Specification

1.0Optical Performance

2.0Image Quality

3.0Mechanical Specification

4.0Packaging

5.0Thermal Specification

6.0Environmental

7.0Regulatory

8.0Reliability

9.0Power Requirements

10.0Panel Specification

11.0Compatibility

12.0Image Interface

13.0Control Interface

14.0User Interface

4

1.0 Optical Performance

Tested under 60” (diagonal) image size with Wide

projection lens position unless other specified.

 

1.1 ANSI Brightness

Minimum 2400 Lumens

 

1.2 Brightness Uniformity

 

 

 

1.2.1 ANSI Uniformity

Minimum 45%

 

1.2.2 JBMA Uniformity

Minimum 65%

 

1.2.3 Upper-Down

0.5~2

 

 

unbalance

 

 

 

 

 

1.2.4 Left-Right unbalance

0.6~1.67

 

 

1.3 Contrast Ratio

 

 

 

1.3.1 ANSI Contrast

Minimum 150:1

 

1.3.2 FOFO Contrast

Minimum 1800:1

 

without APM

 

 

 

 

1.3.3 FOFO Contrast with

Minimum 3200:1

 

APM

 

 

 

 

1.4 Light Leakage

 

 

 

 

S5201/S5201B : <0.5 lux compared to center point

 

within 60” (Diagonal at 0.74m) image size.

 

S5301WB : <0.5 lux compared to center point within 70”

1.4.1 Light Leakage in

(Diagonal at 0.74m) image size.

 

Active Area

Note: This light leakage in Active area is only described

 

as the spot light with obvious shape. It is not included

 

the uniformity difference of the projector for black

 

pattern.

 

1.4.2 Light Leakage out of

 

 

 

Active Area

<0.5 lux with 60”~80“(Diagonal at 0.74m) image size

(Except DMD Defect)

 

 

 

 

Reference meter: Vendor Lab CS1000 Spectroradio

1.5 Color

Meter (S/N: 00370975) (Spec will be confirmed at PVT

 

stage)

 

 

x

 

y

1.5.1 White

0.311±0.04

 

0.356±0.04

1.5.2 Red

0.631±0.04

 

0.357±0.04

1.5.3 Green

0.339±0.04

 

0.570±0.04

1.5.4 Blue

0.147±0.03

 

0.075±0.03

1.6 Color Uniformity

x

 

y

1.6.1 White

0.040

 

0.040

1.6.2 Red

0.040

 

0.040

1.6.3 Green

0.040

 

0.040

1.6.4 Blue

0.040

 

0.040

1.7 Color Gamut

Typ 60% compare NTSC

 

2.0 Image Quality

 

 

 

2.1 Throw Ratio

S5201/S5201B : 81”±3% Diagonal at 1m

S5301WB : 95”±3% Diagonal at 1m

 

 

 

2.2 Zoom Ratio (tolerance

1(Fixed)

 

applied)

 

 

 

 

2.3 Distortion

 

 

 

2.3.1 Keystone Distortion

<1.0%

 

 

2.3.2 Vertical TV

<1.0%

 

 

Distortion

 

 

 

 

 

 

5

 

 

 

 

S5201/S5201B : |A| <= 4.5 mm, |B| <= 4.0 mm, |C| <=

2.3.3 Screen distortion

3.5 mm with 81” image size

 

 

S5301WB : |A| <= 6.0 mm, |B| <= 5.5 mm, |C| <= 4.0

 

 

 

 

mm with 95” image size

 

 

2.4

Projection Offset

S5201/S5201B : 130% ±5%

 

 

S5301WB : 110% ±5%

 

 

 

 

 

 

2.5

Focus Range

 

 

 

 

 

 

 

2.5.1 Visible Range

0.5~2m

 

 

 

 

 

 

2.5.2 Clearly Focus

0.75~1.6 m(Spec. defined as item 2.6)

 

 

 

Range

 

 

 

 

 

 

 

 

 

 

2.6

Focus

 

 

 

 

 

 

 

 

 

(1) If pattern can be uniformly focused (not worse than

2.6.1 Pattern

Limit Sample), then pass!

 

 

 

 

(2) If it’s difficult to judge, then check 2.6.2

 

 

 

Defocus: R<=3.0; G<=3.0; B<=3.0 pixel

 

 

2.6.2 Defocus and Flare

Flare: R<=3.5; G<=3.5; B<=3.5 pixel

 

 

 

 

Slight flare is not counted as flare.

 

 

2.6.3 Focus unbalance

Adjust focus from near to far until one corner clear,

difference less than 50 cm

 

 

 

 

 

 

 

 

 

 

Center of

 

All other area

 

 

 

 

49”diagonal area

 

 

 

 

 

 

 

 

2.7

Lateral Color

R-G

 

<2/3

 

 

<1

 

 

G-B

 

<2/3

 

 

<1

 

 

R-B

 

<1

 

 

<1

2.8

Image Quality

 

 

 

 

 

 

 

 

2.8.1 DMD Image Quality

 

 

 

 

 

 

 

 

2.8.2 Image Imperfection

 

 

 

 

 

 

 

2.9

Lamp Type

Philips 230W – 170W 0.9 E20.9 LL FusionStar

 

3.0 Mechanical Specification

 

 

 

 

 

 

 

3.1

Dimensions

290 x98.5x 254 mm (W x H x D)

 

 

3.2 Weight

<3500g

 

 

 

 

 

 

3.3

Security Slot

Kensington compatible slot 36kgf break away force

3.5

Lens Cover

Detached lens cover

 

 

3.6

Feet

Fast adjustable foot in front, Adjustable foot in rear.

Front/ Rear foot Tilt:0-6 ,Right/Left: ±2.2

 

 

 

 

4.0 Packaging

Detail refer to Packing Description

 

 

4.1

Outside Dimensions

375 x 216 x 370 mm (W x H x D)

 

 

4.2

Weight

<5.5 kg (Including Accessories, Projector)

 

 

 

 

30 EA by Air;

 

 

4.3

Transportation

1500 EA @ 40’ container, or750 EA @ 20’ container by

 

 

Sea

 

 

 

 

 

 

5.0 Thermal Specification

Mechanical component temperature at ambience

0~35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.1

Surface held or touched

Metal < 65°C; Plastic<85°C

 

 

for short periods

 

 

 

 

 

 

 

 

 

5.2

Surface which may be

Metal

 

 

Plastic

 

 

touched

<65°C

 

 

<85°C

 

 

5.3 Exhaust Air

<95°C

 

 

 

 

 

 

6.0 Environmental

 

 

 

 

 

 

 

6.1

Temperature

Operating

0~35°C, without condensation

 

Storage

-30~65°C, without condensation

 

 

 

 

6

6.2 Humidity

Operating

10~90%RH, without condensation

Storage

10~90%RH, without condensation

 

 

 

Normal mode: 36dBA @ 23±2°C, CW x2

 

 

speed

 

Typical

Eco mode: 31dBA @ 23±2°C, CW x2 speed

 

Normal mode: 38dBA @ 23±2°C, CW x3

 

 

 

 

speed

6.3 Audible Noise Level

 

Eco mode: 33dBA @ 23±2°C, CW x3 speed

 

Normal mode: 38dBA @ 23±2°C, CW x2

 

 

 

 

speed

 

Maximum

Eco mode: 33dBA @ 23±2°C, CW x2 speed

 

Normal mode: 40dBA @ 23±2°C, CW x3

 

 

 

 

speed

 

 

Eco mode: 35dBA @ 23±2°C, CW x3 speed

 

Operating:

 

 

1. 12,000 feet @ 25°C (3.5 hours)

6.4 Altitude

2. Altitude Ramp rate: <= 3500 feet per minute (1 hour)

 

Non-operating:

 

40,000 feet @ -30 °C (1 hour)

 

Safety

CB, cTUVus, GS, CCC

7.0 Regulatory

EMC

CE, FCC, VCCI

 

ESD

See Appendix B2.3

8.0 Reliability

 

 

8.1 MTBF

25000 hours except Lamp

 

Normal :

 

 

S5201 : 3500 hours, S5201B/S5301WB : 3000 hours

8.2 Lamp Lifetime

Eco: 5000 hours

 

(50% of Projector will have 50% initial minimum

 

brightness)

 

9.0 Power Requirements

See Appendix F

9.1 Power Supply (Normal)

VAC 90 – 264 (47 ~ 63Hz),

 

Typical

352W Max.

9.2 Power consumption

Standby

1W Max. at 100 ~ 240VAC, monitor out

 

function off, LAN function off, 12V outlet off

 

 

9.3 Power Connector

IEC-60320C14

10.0 Panel Specification

 

 

10.1 Type

S5201/S5201B : 0.55” XGA 2xLVDS Series 450 DMD

S5301WB : 0.65” WXGA 2xLVDS Series 450 DMD

 

10.2 Pixels

S5201/S5201B : H: 1024 X V: 768

S5301WB : H: 1280 X V: 800

 

10.3 Color Depth

30 Bits (1.07 Billion Colors)

11.0 Compatibility

Adhere to Electrical Specification

 

S5201/S5201B : PC Compatible 640X480

 

1024X768, compressed 1600X1200;

11.1 PC

S5301WB : PC Compatible 640X480 1024X768,

 

compressed 1600X1200; Composite-Sync(MAC timing

 

only);

 

11.2 Video

NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/

SECAM/ PAL60/

 

11.3 YpbPr

NTSC (480i)/ 480p/ PAL (576i)/ 576p, HDTV (720p/

1080P)

 

 

 

7

11.4 DDC

EDID1.3 Adhere to Appendix A

12.0 Image Interface

Adhere to Electrical Specification

 

15 pin D-Sub (Female) x 2

12.1 Analog RGB Input

G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω

RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω

 

 

HD/VD/CS: TTL Level

12.2 Video Input

RCA jack (Yellow)

Video amplitude 1.0 Vp-p : Impedance 75Ω

 

 

4 pin Mini-Din (Female)

12.3 S-Video Input

Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω

 

C: Chroma amplitude 0.268 Vp-p : Impedance 75Ω

12.4 YPbPr Input

15 pin D-Sub (Female) x 2

 

Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω

 

PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω

 

1. 19 pin HDMI connector x 2

 

2. HDMI V1.3/HDCP/EDID V1.3

12.5 HDMI Input

3. HDMI-Video/audio and HDMI-Graphic Signal

4. HDMI-Graphic Signal resolution is up to

 

 

1600x1200@60Hz

 

5. Down-mix 5.1channel to stereo channels

12.6 Analog RGB Output

15 pin D-Sub (Female) x 1 ( D-sub 1 only )

 

G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω

 

RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω

 

HD/VD/CS: TTL Level

12.7 USB Input

S5201 : N/A

(Only for S5201B /

S5201B / S5301WB :

S5301WB)

1. Type A x2 (Photo Viewer & Multimedia)

 

Two port USB2.0 Host usage (PtG Function), 500mA

 

continuous load current each port.

 

2. Mini Type B x 1 (Display)

 

For USB2.0 Device usage (DoUSB Function)

 

3. Display Resolution 1024 x 768 resolution / 60Hz.

 

32-bit color depth

12.8 Lan Input

S5201 : N/A

(Only for S5201B /

S5201B / S5301WB :

S5301WB)

1. RJ45 LAN x 1 (Display & HD Video)

 

10/100Mbps Fast Ethernet connection with G/Y LED

 

Green LED light with cable plug-in 100M speed

 

Green LED dark with cable plug-in 10M speed

 

Yellow LED Active flashing when cable plug-in

 

2. Display Resolution 1024 x 768 resolution / 60Hz.

 

32-bit color depth

13.0 Control Interface

 

13.1 IR Receiver

IR Receiver x2 (Front, Rear)

Angle: ±0° Distance 0~10m ; ±40° Distance 0~8m

 

13.2 Serial Connector

RS232 x 1(3pin mini din) , command table adhere to

Appendix A

 

 

S5201 / S5201B / S5301WB :

13.3 Lan Control

RJ45 x1

Compliant to following standards,

 

 

IEEE 802.3 compliance

8

 

IEEE 802.3u compliance

 

ANSI X3T12 TP-PMD 1995

 

S5301WB :

 

USB Type A for Wireless Dongle

 

Compliant to following standards,

 

IEEE 802.11b:up to 11 Mbps,2.4GHz.

 

IEEE 802.11g:up to 54 Mbps,2.4GHz.

 

IEEE 802.11n draft 6.0:up to 150Mbps,2.4GHz.

 

S5201 / S5201B : Mini Type B x 1 Terminal for page

13.4 USB Connector

up/down

S5301WB : Mini Type B x 1 Terminal for page up/down

 

 

& USB mouse

14.0 User Interface

Adhere to Electrical Specification

 

9 Keys:

14.1 Operator Keypad

Power ; Source ; Resync ; e ; Menu ; Left ; Right ;

 

Up(Keystone-) ; Down(Keystone+)

14.2 Indicators

3 LEDs:

Power On/Off Status; Lamp Status; Temperature Status

 

14.3 Electric Keystone

Manual vertical keystone and adjustable range ±40

 

(3D display mode XGA timing adjustable range ±17)

14.4 Digital Zoom

S5201 :

(Only for S5201)

Digital zoom 2X

 

Note 3D on, Digital Zoom 1.6X

 

S5201B : N/A

15.0 Audio

 

15.1 PC Audio Input

Φ3.5mm stereo mini jack x 2

500mVrms 10 KΩ or more

 

15.2 Mic Audio Input

Φ3.5mm stereo mini jack x 1

Support dynamic & audio mix function

 

15.3 Audio output

Φ3.5mm mono mini jack x 1

15.4 Speaker

Speaker 4Ω 5W X 2, Amplifier 4W X 2

 

VGA1 : Audio input 1

15.5 Audio input

VGA2, Composite, S-Video, Audio input 2

(for S5201B/S5301WB : LAN, USB-A source don’t

 

 

support audio function)

16.0 Lamp hour

Lamp hour = [Hour used in Normal Mode] + 3.5/5 *[Hour

used in Eco. Mode]

 

17.0 Closed Caption (CC)

 

17.1 CC version

CC1/CC2/CC3/CC4

 

After turn off projector, there is 120 seconds called

18.0 Instant On

“Instant On stage”. At this stage, user can turn on the

projector. Aftet this stage, projector will cooling for 20

 

 

seconds, and all keypads are not allowed to operate.

 

Support DLP 3D PC source 100/120Hz and Video

19.0 3D Projection

source 50/60Hz

(for S5201B/S5301WB : 3D on, Digital Zoom only can

 

 

support to 1.6X)

20.0 DC output

DC power jack (Standby mode is off)

Output 12V, 1A max

 

21.0 Smart Source Detection

1. HW source Detection VGA1, VGA2, HDMI1, HDMI2

9

(Only for S5201)

2. SW source Detection Please see Appendix E Item 9

 

 

22.0 Alarm sound

 

(Only for S5201B/ S5301WB)

 

22.1 Power on Beep sound

Frequency follows Acer SW spec 1.19. Only one volume

22.2 Timer

Frequency follows Acer SW spec 1.19. Three kinds of

volume setting

 

3D Projection :

This function is only for 3D contents and must wear 3D glasses.

TI DDP DDP2430

TI DDP DDP2431

• Does not support FRC (Frame Rate

• Support FRC (Frame Rate

Conversion)

Conversion)

• Can not support HQFS 60Hz 3D source

• Can support HQFS 60Hz 3D source

from DVD which need to go thru FRC

from DVD which need to go thru FRC

• Can only support 120Hz 3D source from

• Can support 120Hz 3D source from

PC (VGA/DVI/HDMI)

PC

OSD :

Add “3D”, “3D Sync L/R” in Image Page

3D : NVIDIA 3D, DLP 3D, off. Default is Off. All of acer 3D models are support both NVIDIA and DLP. (V1.17 08/21 update)

“3D Sync L/R” is adjustable when above "3D" is on. Otherwise gray out. When you discover the inversion of the image depth (for your Left/Right eyes), do the invert action to solve this condition. (V1.17 08/21 update)

When choose NVIDIA 3D , 3D Sync L/R is still gray out. (V1.18 09/30 update).

3D Sync L/R only enable for DLP 3D, otherwise it will be gray out (V1.18 09/30 update).

When 3D is enabled, Display Mode and Color temperature (in Color Page) is not adjustable.

Function disable :

When 3D is enabled, eView Management and all empowering function (eTimer, eOpening, ePower) are gray out. eKey is disable (V1.18 09/30 update)

When meeting 60/120Hz (no matter 3D on or off, HSG only one set value), if enduser adjust adjustable items (ex. brightness), the value will not been stored and only for that use only.

For DDP2430 models : 3D / 3D Sync L/R (V1.17 08/21 update) , only appear for VGA/DVI/HDMI source. Disappear if other sources.

For DDP2230/2431 models : no this limitation.

10

If non-3D mode (120Hz), keep normal/same brightness.

Not support timing in 3D mode requirement

3D function can be opened when 50/60/100/120Hz.

Refresh rate change to not supported 3D timings under 3D mode, please show warning message of "Input Not Supported under 3D mode", to enforce user to change back.

Reminder screen

11

Electrical Specification

1. Timing Table

The PC timing is as following: (For S5201):

Resolution

Mode

Refresh rate

H-frequency

Clock

(Hz)

(kHz)

(MHz)

 

 

 

VGA_60

59.940

31.469

25.175

 

VGA_72

72.809

37.861

31.500

640 x 480

VGA_75

75.000

37.500

31.500

 

VGA_85

85.008

43.269

36.000

 

VGA_120

119.518

61.910

52.500

 

SVGA_56

56.250

35.156

36.000

 

SVGA_60

60.317

37.879

40.000

800 x 600

SVGA_72

72.188

48.077

50.000

SVGA_75

75.000

46.875

49.500

 

 

SVGA_85

85.061

53.674

56.250

 

SVGA_120

119.854

77.425

83.000

 

XGA_60

60.004

48.363

65.000

 

XGA_70

70.069

56.476

75.000

1024 x 768

XGA_75

75.029

60.023

78.750

 

XGA_85

84.997

68.677

94.500

 

XGA_120

119.804

98.958

137.750

1152 x 864

SXGA_70

70.012

63.851

94.500

SXGA_75

75.000

67.500

108.000

 

1152 x 864

SXGA_85

84.990

77.094

121.500

 

SXGA_60

60.020

63.981

108.000

1280 x 1024

SXGA_72

72.000

76.970

134.600

SXGA_75

75.025

79.976

135.000

 

 

SXGA_85

85.024

91.146

157.500

1280 x 960

QuadVGA_60

60.000

60.000

108.000

QuadVGA_75

75.000

75.000

126.000

 

1400 x 1050

SXGA+_60

59.978

65.317

121.750

1600 x 1200

UXGA_60

60.000

75.000

162.000

640x480@60Hz

PowerBook G4

59.940

31.469

25.170

640x480@67Hz

PowerBook G4

66.667

35.000

30.240

800x600@60Hz

PowerBook G4

60.317

37.879

40.000

1024x768@60Hz

PowerBook G4

60.004

48.363

65.000

1152x870@75Hz

PowerBook G4

75.061

68.681

100.00

1280x960@75Hz

PowerBook G4

75

75.20

126.00

1024x768@75Hz

i MAC DV (G3)

75.020

60.241

80.000

 

WXGA_60

59.870

47.776

79.500

1280 X 768

WXGA_75

74.893

60.289

102.250

 

WXGA_85

84.837

68.633

117.500

1280 x 720

WXGA_60

60.000

45.000

74.250

1280 x 800

WXGA_60

59.810

49.702

83.500

1440 x 900

WXGA+_60

59.887

55.935

106.500

1680 x 1050

1680x1050_60

59.954

65.290

146.250

1366 x 768

acer_16:9

59.790

47.712

85.500

1920 x1080

1920x1080_RB

60.000

66.587

138.500

1920 x1080

1920x1080_EIA

60.000

67.500

148.500

1024 x 600

acer_timing

60.000

37.500

50.400

12

(For S5201B/S5301WB):

Resolution

Mode

Refresh rate

H-frequency

Clock

(Hz)

(kHz)

(MHz)

 

 

 

VGA_60

59.940

31.469

25.175

640 x 480

VGA_72

72.809

37.861

31.500

VGA_75

75.000

37.500

31.500

 

 

VGA_85

85.008

43.269

36.000

720 x 400

VGA_70

70.087

31.469

28.3221

VGA_85

85.039

37.927

35.500

 

 

SVGA_56

56.250

35.156

36.000

 

SVGA_60

60.317

37.879

40.000

800 x 600

SVGA_72

72.188

48.077

50.000

 

SVGA_75

75.000

46.875

49.500

 

SVGA_85

85.061

53.674

56.250

 

XGA_60

60.004

48.363

65.000

1024 x 768

XGA_70

70.069

56.476

75.000

XGA_75

75.029

60.023

78.750

 

 

XGA_85

84.997

68.677

94.500

1152 x 864

SXGA_70

70.012

63.851

94.500

SXGA_75

75.000

67.500

108.000

 

1152 x 864

SXGA_85

84.990

77.094

121.500

 

SXGA_60

60.020

63.981

108.000

1280 x 1024

SXGA_72

72.000

76.970

134.600

SXGA_75

75.025

79.976

135.000

 

 

SXGA_85

85.024

91.146

157.500

1280 x 960

QuadVGA_60

60.000

60.000

108.000

QuadVGA_75

75.000

75.000

126.000

 

1400 x 1050

SXGA+_60

59.978

65.317

121.750

1600 x 1200

UXGA_60

60.000

75.000

162.000

640x480@60Hz

Mac G4

59.940

31.469

25.170

640x480@67Hz

MAC13

66.667

35.000

30.240

800x600@60Hz

Mac G4

60.317

37.879

40.000

832x624@75Hz

MAC16

74.546

49.722

57.280

1024x768@60Hz

Mac G4

60.004

48.363

65.000

1024x768@75Hz

MAC19

75.020

60.241

80.000

1152x870@75Hz

MAC21

75.061

68.681

100.00

 

WXGA_60

59.870

47.776

79.500

1280 X 768

WXGA_75

74.893

60.289

102.250

 

WXGA_85

84.837

68.633

117.500

1280 x 720

WXGA_60

60.000

45.000

74.250

1280 x 800

WXGA_60

59.810

49.702

83.500

1440 x 900

WXGA+_60

59.887

55.935

106.500

1680 x 1050

1680x1050_60

59.954

65.290

146.250

1920 x1080

1920x1080_RB

60.000

66.587

138.500

1920 x1080

1920x1080_EIA

60.000

67.500

148.500

1366 x 768

acer_16:9

59.790

47.712

85.500

1024 x 600

acer_timing

60.000

37.500

50.400

640 x 480

VGA_120

119.518

61.910

52.500

800 x 600

SVGA_120

119.854

77.425

83.000

1024 x 768

XGA_120

119.804

98.958

137.750

13

The DVI_D & HDMI (HDCP) Established timing is as following: (For S5201):

Resolution

Mode

Refresh rate

H-frequency

Clock

(Hz)

(kHz)

(MHz)

 

 

 

VGA_60

59.940

31.469

25.175

 

VGA_72

72.809

37.861

31.500

640 x 480

VGA_75

75.000

37.500

31.500

 

VGA_85

85.008

43.269

36.000

 

VGA_120

119.518

61.910

52.500

 

SVGA_56

56.250

35.156

36.000

 

SVGA_60

60.317

37.879

40.000

800 x 600

SVGA_72

72.188

48.077

50.000

SVGA_75

75.000

46.875

49.500

 

 

SVGA_85

85.061

53.674

56.250

 

SVGA_120

119.854

77.425

83.000

 

XGA_60

60.004

48.363

65.000

1024 x 768

XGA_70

70.069

56.476

75.000

XGA_75

75.029

60.023

78.750

 

 

XGA_120

119.804

98.958

137.750

1152 x 864

SXGA_75

75.000

67.500

108.000

SXGA_85

84.990

77.094

121.500

 

 

SXGA_60

60.020

63.981

108.000

1280 x 1024

SXGA_72

72.000

76.970

134.600

SXGA_75

75.025

79.976

135.000

 

 

SXGA_85

85.024

91.146

157.500

1280 x 960

QuadVGA_75

75.000

75.000

126.000

1400 x 1050

SXGA+_60

59.978

65.317

121.750

1600 x 1200

UXGA_60

60.000

75.000

162.000

640x480@60Hz

PowerBook G4

59.940

31.469

25.170

640x480@67Hz

PowerBook G4

66.667

35.000

30.240

800x600@60Hz

PowerBook G4

60.317

37.879

40.000

1024x768@60Hz

PowerBook G4

60.004

48.363

65.000

1152x870@75Hz

PowerBook G4

75.061

68.681

100.00

1280 x 960@75Hz

PowerBook G4

75.000

75.200

126.000

1024x768@75Hz

i MAC DV (G3)

75.020

60.241

80.000

 

WXGA_60

59.870

47.776

79.500

1280 x 768

WXGA_75

74.893

60.289

102.250

 

WXGA_85

84.837

68.633

117.500

1280 x 720

WXGA_60

60.000

45.000

74.250

1280 x 800

WXGA_60

59.810

49.702

83.500

1440 x 900

WXGA+_60

59.887

55.935

106.500

1680 x 1050

1680x1050_60

59.954

65.290

146.250

1366 x 768

acer_16:9

59.790

47.712

85.500

1920 x1080

1920x1080_RB

60.000

66.587

138.500

1920 x1080

1920x1080_EIA

60.000

67.500

148.500

1024 x 600

acer_timing

60.000

37.500

50.400

14

 

480i

60

15.73

27.000

 

480p

60

31.47

27

 

576i

50

15.63

27.000

 

576p

50

31.25

27.000

 

720p_60

60

45.00

74.25

Video(HDMI)

720p_50

50

37.50

74.25

1080i_60

60

33.75

74.25

 

 

1080i_50

50

28.13

74.25

 

1080p

60

67.5

148.5

 

1080p

50

56.26

148.5

 

1080p

24

27.00

74.25

 

1080p

23.98

26.97

74.175

(For S5201B/S5301WB) :

Resolution

Mode

Refresh rate

H-frequency

Clock

(Hz)

(kHz)

(MHz)

 

 

 

VGA_60

59.940

31.469

25.175

 

VGA_72

72.809

37.861

31.500

640 x 480

VGA_75

75.000

37.500

31.500

 

VGA_85

85.008

43.269

36.000

 

VGA_120

119.518

61.910

52.500

720 x 400

VGA_70

70.087

31.469

28.3221

VGA_85

85.039

37.927

35.500

 

 

SVGA_56

56.250

35.156

36.000

 

SVGA_60

60.317

37.879

40.000

800 x 600

SVGA_72

72.188

48.077

50.000

SVGA_75

75.000

46.875

49.500

 

 

SVGA_85

85.061

53.674

56.250

 

SVGA_120

119.854

77.425

83.000

 

XGA_60

60.004

48.363

65.000

 

XGA_70

70.069

56.476

75.000

1024 x 768

XGA_75

75.029

60.023

78.750

 

XGA_85

84.997

68.677

94.500

 

XGA_120

119.804

98.958

137.750

1152 x 864

SXGA_70

70.012

63.851

94.500

SXGA_75

75.000

67.500

108.000

 

1152 x 864

SXGA_85

84.990

77.094

121.500

 

SXGA_60

60.020

63.981

108.000

1280 x 1024

SXGA_72

72.000

76.970

134.600

SXGA_75

75.025

79.976

135.000

 

 

SXGA_85

85.024

91.146

157.500

1280 x 960

QuadVGA_60

60.000

60.000

108.000

QuadVGA_75

75.000

75.000

126.000

 

1400 x 1050

SXGA+_60

59.978

65.317

121.750

1600 x 1200

UXGA_60

60.000

75.000

162.000

640x480@60Hz

Mac G4

59.940

31.469

25.170

640x480@67Hz

MAC13

66.667

35.000

30.240

800x600@60Hz

Mac G4

60.317

37.879

40.000

832x624@75Hz

MAC16

74.546

49.722

57.280

1024x768@60Hz

Mac G4

60.004

48.363

65.000

1024x768@75Hz

MAC19

75.020

60.241

80.000

1152x870@75Hz

MAC21

75.061

68.681

100.00

1280 x 768

WXGA_60

59.870

47.776

79.500

 

WXGA_75

74.893

60.289

102.250

15

 

WXGA_85

84.837

68.633

117.500

1280 x 720

WXGA_60

60.000

45.000

74.250

1280 x 800

WXGA_60

59.810

49.702

83.500

1440 x 900

WXGA+_60

59.887

55.935

106.500

1680 x 1050

1680x1050_60

59.954

65.290

146.250

1920 x1080

1920x1080_RB

60.000

66.587

138.500

1920 x1080

1920x1080_EIA

60.000

67.500

148.500

1366 x 768

acer_16:9

59.790

47.712

85.500

1024 x 600

acer_timing

60.000

37.500

50.400

 

480p

60

31.47

27

 

576p

50

31.25

27.000

 

720p_60

60

45.00

74.25

 

720p_50

50

37.50

74.25

Vedio(HDMI)

1080i_60

60

33.75

74.25

1080i_50

50

28.13

74.25

 

 

1080p

60

67.5

148.5

 

1080p

50

56.26

148.5

 

1080p

24

27.00

74.25

 

1080p

23.98

26.97

74.175

(For all series):

YPbPr support timing is as following:

Signal format

fh(kHz)

fv(Hz)

 

 

 

480i(525i)@60Hz

15.73

59.94

480p(525p)@60Hz

31.47

59.94

576i(625i)@50Hz

15.63

50.00

576p(625p)@50Hz

31.25

50.00

720p(750p)@60Hz

45.00

60.00

720p(750p)@50Hz

37.50

50.00

1080i(1125i)@60Hz

33.75

60.00

1080i(1125i)@50Hz

28.13

50.00

1080P@60HZ

67.5

60.00

1080P@50Hz

56.26

50.00

1080P@24Hz

27.00

24.00

1080P@24Hz

27.00

24.00

1080P@23.98Hz

26.97

23.98

Video, S-Video support timing is as following:

Video mode

fh(kHz)

fv(Hz)

fsc(MHz)

 

 

 

 

NTSC

15.73

60

3.58

PAL

15.63

50

4.43

SECAM

15.63

50

4.25 or 4.41

PAL-M

15.73

60

3.58

PAL-N

15.63

50

3.58

PAL-60

15.73

60

4.43

NTSC4.43

15.73

60

4.43

16

2. Characteristics of inputs/outputs

Signal

Parameter

Min

Type

Max

 

RDATA

Impedance

 

75

 

Ohm

GDATA

Amplitude

 

0.7

 

Volts peak-to-peak

BDATA

Black pedestal

 

0

 

Volts

 

Pixel Clock

 

170

 

M Hz

GDATA_SO

Impedance

 

75

 

Ohm

G

Amplitude

 

1

 

Volts peak-to-peak

 

Video amplitude

 

0.7

 

Volts peak-to-peak

 

Sync amplitude

 

0.3

 

Volts peak-to-peak

 

Black pedestal

 

0

 

Volts

 

Pixel Clock

 

170

 

M Hz

HDATA

Impedance

 

1

 

K ohm

 

Amplitude, low level

0

 

0.8

volt

 

Amplitude, high level

2.5

 

5

Volt

 

Frequency

31

 

99

K Hz

VDATA

Impedance

 

1

 

K ohm

 

Amplitude, low level

0

 

0.8

volt

 

Amplitude, high level

2.5

 

5

Volt

 

Frequency

48

 

120

Hz

SDADATA

Amplitude, low level

0

 

0.8

volt

 

Amplitude, high level

3

 

5

Volt

SCLDATA

Amplitude, low level

0

 

0.8

volt

 

Amplitude, high level

3

 

5

Volt

RXD

Amplitude

-25

 

25

Volt

TXD

Amplitude

-13.2

 

13.2

Volt

CVBS

Amplitude, total (video+

 

1

 

Volts peak to peak

Luminance

sync)

 

 

 

 

 

Amplitude, video

 

0.7

 

Volts peak to peak

 

Amplitude, sync

 

0.3

 

Volts peak to peak

 

Impedance

 

75

 

ohm

CVBS

Amplitude

 

700

 

m Volts peak to peak

Chroma

Impedance

 

75

 

ohm

Audio

Impedance (audio in)

 

10

 

Kohm

 

Amplitude (audio in)

 

500

 

mVolts rms

 

Bandwidth

300H

 

16kH

 

 

 

z

 

z

 

 

S/N Ratio

40

 

 

%

 

Total Harmonic

 

 

10

%

 

Distortion

 

 

 

 

Microphone

Transducer Principle

 

 

 

Dynamic

 

Impedance

300

 

1K

ohm

 

Frequency response

600

 

16k

Hz

3. Electrical Interface Character

Interface Definition

15 pin definition of the mini D-sub male for DDC2B protocol

17

 

 

 

6 1

 

 

 

5 10

 

 

 

 

 

 

 

 

 

 

Pin

Definition

Pin

Definition

Pin

 

Definition

Pin

Definition

1

Red video

2

Green Video

3

 

Blue Video

4

NC

(Pr)

(Y)

 

(Pb)

 

 

 

 

 

 

5

NC

6

Red Video

7

 

Green Video

8

Blue Video

Return

 

Return

Return

 

 

 

 

 

 

9

DDCP 5V

10

GND

11

 

GND

12

Bi-directional

 

data (SDA)

 

 

 

 

 

 

 

 

 

13

Horizontal

14

Vertical Sync11

15

15

Data clock

 

 

Sync

(SCL)

 

 

Video & Component Input

 

Composite1 input

Pin

Definition

 

1

Composite video

 

input

 

 

 

1

GND

S-Video nput

 

 

 

 

Pin

Description

4

 

3

2

GND

 

 

 

 

 

 

3

Luminance

 

 

 

4

Chroma

RS232 Control Port

 

 

 

2 1

 

Pin

Description

 

 

1

TX

 

 

2

RX

 

 

 

3

GND

LAN Control Port

Pin

Signal

Pin

Signal

1

TD+

5

Common Mode

Termination

 

 

 

2

TD-

6

RD-

3

RD+

7

Common Mode

Termination

 

 

 

4

Common Mode

8

Common Mode

Termination

Termination

 

 

18

HDMI Input

Mini USB TYPE B (for S5201B/S5301WB)

Pin

Description

1

Vbus

2

D-

3

D+

4

ID

5

GND

19

Power Supply Specification

1. Input Power Specification

 

Specification

 

 

 

Description

 

Input Voltage Range

 

The unit shall meet all the operating requirements with the range

 

90 ~ 264 VAC

 

 

 

 

 

 

 

 

 

 

Frequency Range

 

The unit shall meet all the operating requirements with an input

 

frequency range 47 Hz ~ 63 Hz

 

 

 

 

 

 

 

 

 

 

Normal operation: 352W (Max)

 

Power Consumption

 

standby mode: < 1W, at 100 ~ 240VAC, monitor out function off,

 

 

 

 

LAN function off, 12V outlet off

 

Regulation Efficiency

 

80 % (typical) measuring at 115Vac and full load

2. Output Power Requirement

 

 

 

The power supply can provide DC output as below

 

 

 

 

 

 

 

 

 

NO.

 

Voltage

Regulation

 

Load Current Range

 

Ripple & Noise

1

 

+12 V

 

10 %

 

0 A ~ 2 A

 

240 mV

2

 

+5V

 

5 %

 

0.03 ~ 0.1A

 

100mV

3

 

+380V

370~400

 

0.2A

 

25V

3. Lamp Power specifications

Specification

Description

Applicable Lamp

Nor: 230W, Eco: 170W, AC operation

Starting pulse from Ignitor

2.1KV Min.

4. Power Protection

 

Item

Criteria

Short protection

No damage

OVP

5V: 6 ~6.5V, 12V: 13 ~16V, 380V: 450 ~490V 30ms

OPP

DC-DC 120~160%

5. Surge test: Meet EN61000-4-5

L N 1KV, L, N PE 2KV, Criteria B

6.Electrical Fast Transients (EFT):Meet EN61000-4-4 2 KV, Criteria B

7.Voltage Dips: Meet EN61000-4-11

0% 250 cycle; 40%, 70% reduction 5 cycle, no damage

8.Harmonic current test: Meet EN61000-3-2

20

System Block Diagram

21

Product Overview

22

23

24

25

Chapter 2 System Utilities

Firmware Upgrade SOP

Basic Operating

Low-Power Standby Mode

This mode is applied for normal situation. If you want to enter this mode, you could just plug in power cord. Power LED will show Red for 1 sec then show Orange.

When the power LED shows Red, it means system is not ready for low-power standby. In another word, if the power LED shows Orange, it means system is in low-power standby mode and the whole system is not supported by power except MCU and its related circuits. Meanwhile, the power consumption should under 1W.

Download Mode

This mode is applied for Download firmware or debug.

One method to enter this mode is that you should press and hold keypad Power and

Menu together, then plug in power cord. Release the two keypads until the Power LED show Power, Lamp and Temp LED show Red continuously

The other method is to type RS-232 Command <CR>*Stby=H#<CR>

In full-power standby mode, system will be supported by full power but not turn on projector. You can use DLP composer and communicate with DLP ASIC. Thus, you should download firmware in this mode.

Full-Power Standby Mode

This mode also can download FW, you should press and hold keypad Power and

Source together, then plug in power cord. Release the two keypads until the Power LED show Red continuously.

26

Download MCU Code, LAN and Firmware

1.Download WT61P803/WT6702 MCU Code (in Low - Power Standby, for S5201 all series)

Condition

Situation 1 MCU code is empty (The 1st time to plug in power cord) Situation 2 MCU version update

System Action

System needs a few sec to download MCU automatically.

Downloading POWER and Temp LED will show red.

Download Success System will go back Low-Power standby mode and Power

LED will show red.

Download Fail : POWER and Lamp LED will show red.

Notice

Do NOT interrupt power when downloading.

2. Download CS6209 LAN Firmware (for S5201)

Firmware Download Procedure

1.Enter Factory Mode page 7

2.Under CS6209, set Lan Download On

3.Turn off projector, and the projector will download LAN firmware automatically.

System Action

Downloading POWER and LAMP LED will show RED. Download success : system will go back low-power standby mode and Power

LED will show RED.

3. Download AWIND Firmware (for S5201B/S5301WB Extension board)

Awind firmware Upgrade procedure

1.Turn on projector

2.Connect PC and projector RJ45 connector with CAT 5 wire directly

3.Change projector source to LAN source(must enter OSD to turn on LAN first)

4.Wait about 10~20 sec

5.Open PC Browser and enter 192.168.100.10

6.Please connect to web and click "Advance" to log in as root. (hint: password->123456)

27

7. after login it, modify the web address, modify “projector” to “upgrade”, as below

8. If your connection success, you will see following web:

9.Select image file (*.img) and press Upgrade.

10.Wait count down to finish upgrading.

28

4. Download Main Firmware(For all series)

DLP Composer LIte Installation Process

(1) Installation

1.Double click the Setup file for DLP Composer Lite 9.0 or above version.

2.When the Installation Wizard appears, click “Next”.

3. Select to accept the License Agreement, than click “Next”

4. Click “Next” in the following steps to continue installation process.

29

Note:

The default installation directory is:

C:\Program Files\DLP Composer Lite9.2

If you want to install to a different directory (perhaps alongside a prior release of DLP Composer™ Lite), click the "Browse" button on the "Select Features" page.

5.When finishing installation, click “Finish”, and then restart your computer to complete the installation process.

30

(2) Setting for your first use

Select Library:

1.When start to use this program to download at first time, you need to check if the library folder is existed under the path of Library.

Click “Browse” to select path for library files

Click the library folder to assign the path.

Then Click “OK”.

2.Check if there are library files in the assigned path. If not, unzip the library file into the path. (You can unzip “DDP243x_Download_Tool_ Ver1.2.rar” to get the library.)

31

Set communication (for download by RS232):

1.Select “Edit”->”Preference”.

2.Select “Communications”-> “Serial Port” -> ”Config”.

3. Make sure the settings are the same as below figure-> Click ”OK”.

4. Click ”OK”.

32

(3) Download Procedure

How to download

Hardware required

1.Standard RS232 Download cable (Mini Din 3 pin male for Both terminals)

2.Personal computer or laptop computer

Software required

1.DLP Composer Lite program

2.New version FW

Download procedure

a.Connect RS-232 cable to PC and projector

b.Let projector be in Download Mode or Full-power standby mode :

-> Press and hold keypad Power and Menu together, then plug in power cord. -> Release the two keypads.

-> Power, Lamp and Temp LED show Red continuously.

c.Execute DLP Composer Lite 9.0 or above version program

d.To select the RS-232 communications interface, choose "Preferences" from the "Edit" menu, click the "Communications" page and choose "Serial Port".

33

e.Click on “Flash Loader” and browse the image file (new version firmware)

f.Select Complete Image Download, and make sure to check “Skip Boot loader area (32KB)”

g.Press “Reset Bus” and check the status which should show “Bus Reset”

h.Press “Start Download” to begin update new firmware.

i.Press “Yes” to continue. (when download new firmware and power LED will show purple.)

34

j.Wait till composer lite notice download complete.

When download complete, LED signal on projector will show standby status.

Method to enter factory menu

1.Press keypad Power and image will show Power Down OSD function

2.Press keypad Left twice then press Menu, then enter the Factory mode.

Step 1

Step 2

35

EDID Upgrade SOP

Equipment List

1.PC : with parallel (printer) port

2.EDID Board

3.Printer cable : 25pin male-female (connect PC to EDID board)

4.D-sub cable* : with full 15pin (connect EDID board to Projector)

5.HDMI cable*(connect EDID board to Projector)

6.DVI cable* (connect EDID board to Projector)

(*Note: Not every model’s EDID input (D-sub, DVI, HDMI) is the same. Need to check what kind of file you need before download.)

Setup Equipment

1.Let projector be in Full-power standby mode (Press “Power” and “Source” and plug in power cord into Projector immediately.)

2.Connect between PC, EDID board and the Projector:

Link to Projector : For DVI-D DDC download

(no need in X1130/ X1230/ X1230S/ X1235/ X1230K series)

 

 

 

 

Link to Projector :

 

 

 

 

 

For HDMI DDC

 

 

 

 

 

download (no need in

 

 

 

 

 

X1130/ X1230/ X1230S/

 

 

 

 

 

X1235/ X1230K series)

 

 

 

 

 

 

 

 

 

 

 

Please ignore this

 

“25pin male-female

 

 

 

connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Link to Main

 

cable” (normal

 

 

 

 

printer cable)

 

board :

 

EDID board

 

For D-sub DDC

 

 

 

 

 

download

 

PC with parallel (printer) port

3. Need to set Jumper before using EDID board :

<Jumper setting :>

J6 : 1,2 short

J8 : 1,2 short

J10 : short

36

3. How to use Download Tool :

Software Installation, Un-installation :

Unzip the “Q-EDID” program files in the same directory.

Install Q-EDID tool : Execute “Install Q-EDID.BAT” to install & register EDID Board into the computer.

Un-install Q-EDID tool : If you want to uninstall this tool, execute “Uninstall Q-EDID.BAT”, then it will remove EDID Board from the computer.

How to use Download Tool :

(1)Execute EDID Tools V0.16:

1.Run “Q-EDID-V016.exe”.

2.Program will appear as below picture.

(2) Write EDID:

When write D-SUB/DVI EDID:

1.EDID Type Selection : Choose ‘‘EDID 128 Bytes’’.

2.Open Files : Click “Open File” to select file “*.DDC”

(Note : If your DDC file name is not like “*.DDC” (e.g. “*.2dc”), please rename it to “*.DDC”)

3.Write EDID : Click “Write EDID”, and it will execute writing process.

4.While complete, it will show message as ’’Write EDID OK…’’.

(Note : Check cable connection before write. It will show Write EDID OK even the connection is not stable.)

37

Step3

Step2

Step1

Step4

(3)Read EDID:

Read D-SUB/DVI EDID:

1.EDID Type Selection : Choose ‘‘EDID 128 Bytes’’

2.Read EDID : Click “Read EDID”.

3.While complete, it will show message’’ Read EDID OK… ‘’, and the read-out DDC will show in the table in program.

Step2

Step1

Step3

Important Note :

Be reminded to connect Only One port every time, because the software will not be able to identify the command signal from which port.

After connecting all equipment, always read DDC before writing DDC to ensure the connection status is OK for writing DDC.

38

Serial Number Upgrade SOP

Hardware required

1.Standard RS232 Download cable

2.Personal computer or laptop computer

Software required

1. Acer_Service_Tool(Data)_3.1.exe

When need to use this Serial Number Upgrade program:

When it’s time to replace Main board for repair, it’s necessary to rewrite original S/N and some adjustment values into new Main board by the following process.

Upgrade procedure

1.Prepare the download equipment: RS232 cable connect to PC and projector

2.Plug power cord into projector, and the projector will be in stand by mode.

3.Execute “Acer_Service_Tool(Data)_3.1.exe”, and it will appear as below picture.

4.Change to connected COM port and Click “Port Open” icon.

4-1. Change to connected COM Port number

4-2. Click “Port

Open”

5.Read data from original Main board:

Click “Read system Data”, and it will read the Adjustment data (except Auto keystone data) & Serial Number from projector and show the “Read complete” message in information block.

5-1. Click this icon to

 

5-2. Show “Read

read all data

 

Complete!”

 

 

 

39

6. Click “Save” to save data into the assigned file name.

6-2. This window will pop out, and it shows the file saving folder.

6-3. Enter file name here. Suggest to use Serial Num as the file name.

6-4. Click “Save” to save data.

6-1. Click “Save” icon.

7.Change new Main board:

(1)Unplug power cable and RS232 cable from projector, and change new Main board into Projector.

(2)After changing Main board, reconnect power cable and RS232 cable into Projector.

8.Write S/N & data into new Main board:

Press “Retrieve System” and write Data & SN to projector.

9.“Load from data” & “Retrieve System” :

(1)Click “Load from data” and select load file.

(2)Click “Retrieve System” to write the values into main board.

9-1. Click “Load From Data” to load data.

9-2. Select the file source

9-3. Click “Load” to finish file load.

10. Click “Retrieve System” to write data.

40

Chapter 3 System Disassembling and Replacement

Main Unit Disassembling

Tool : Screw Driver --Hex (#4-40) and Cross(Mechanical : M3,M4, Opt.Engine :M2)

Process :

Step

Description

 

 

Tool

 

 

 

4

3

 

(1) Disassemble the

 

1

 

 

 

 

 

 

 

 

screw*5(M3*L8) in the lowercase

 

 

 

1

and screw*2 (M2.5*L10) in the

 

 

screw

inlet and outlet case.

 

 

driver

 

 

 

 

(2) Take off the lamp-door.

2

 

5

 

 

 

 

 

(1) Disassemble the screw*3

 

2

3

 

 

1

 

 

 

(M3*L6) connecting the U/C with

 

 

 

 

 

 

 

 

 

the machine(you may need to

 

 

 

 

 

disclose the film on the upper

 

 

 

screw

2 case).

 

 

 

 

 

 

driver

 

 

 

 

 

 

(2) Hit the inlet-case to loose the

 

 

 

 

 

hook and at the same time lift the

 

 

 

 

 

upper case.

 

 

 

 

 

 

 

Hook in U/C

 

 

 

 

 

 

at the same

 

 

 

Hit the inlet case to

time lift the

 

 

 

upper case

 

 

 

loose the hook

 

 

 

 

 

 

 

 

Figure1

 

Figure2

Figure3

 

 

 

 

 

IR 3pin Wire

 

(1) Untie the tie in the engine and

 

 

 

 

 

loose the wire in it.(Figure1)

 

 

 

 

 

(2) Disassemble the screw*1

 

 

 

 

 

(M3*L8) connecting the F/C with

Figure4

 

 

 

3

the L/C.(Figure2)

 

 

 

 

 

 

 

 

 

 

 

 

 

(3) Extract the I/R 3pin wire in the

 

 

 

 

 

main board and take off the front

 

 

 

 

 

case. (Figure 3,4)

 

 

 

 

 

Attention :DON'T TOUCH OR

 

 

 

 

 

BREAK THE LENS.

 

 

 

 

 

 

Notice: Please release

 

 

 

 

the IR wire before take

 

 

 

 

off the Front Case.

 

 

41

Figure1

 

 

 

Figure2

 

 

 

1

1

2

3

4

2

 

 

 

 

(1) Disassemble the screw*6(Hex

 

loose these wires

3

#4-40*L6), then take off the

 

 

 

 

R/C.(Figure1).

6

 

 

5

5

 

 

 

 

(2) Disassemble the screw*5

 

4

screw

4 (M3*L6) and loos the wires

 

 

 

driver

connecting the engine and the

 

 

 

 

 

MB.

 

 

 

(3) Take off the SHD of the main board.(Figure2)

 

 

Figure1

 

Figure2

 

 

 

CW wire

 

 

 

inlet fan

CW

twins fan wire

 

 

wire

 

 

3pin

 

 

 

 

 

 

 

 

 

blower wire

 

(1) Extract all the wires in the

 

speaker

outlet speaker wire

 

 

 

 

 

mainboard and loose the wire in

 

IR wire

 

 

clips.(Figure1/2)

 

 

 

 

 

 

 

 

 

ballast

 

5

(2) Take off the ourlet case and

 

5pin wire

screw

the Fans*2.

 

 

driver

 

 

 

 

(3) Take off the main board.

 

 

 

 

Attention: DON'T TWIST THE

 

 

 

 

PIN UNDER THE M/B.

 

 

 

 

 

Note: Circuit boards > 10cm2 has been highlighted with the yellow

 

 

rectangle as above image shows. Please detach the Circuit boards

 

 

and follow local regulations for disposal.

 

 

 

Figure1

Figure2

Figure3

 

(1) Dismantle the screws*2

 

 

 

 

(M3*L6) to loose the EXTENSION

 

 

 

6

BD.(Figure1)

 

 

screw

(2) Dismantle the STAND

EXTENSION BD

driver

 

 

OFF(M3 D6*9L) and screws*2

 

 

 

 

(M3*L6) on M/B.(Figure2,3)

 

Note: Circuit boards > 10cm2 has been highlighted with the yellow

 

 

 

 

 

 

rectangle as above image shows. Please detach the Circuit boards

 

 

 

and follow local regulations for disposal.

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Dismantle the screws *2

 

Figure1

 

 

 

 

 

 

 

 

Figure2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(M3*L6) to loose the two

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S5201/5201B

 

S5301WB

 

 

 

 

 

 

 

 

wires.(Figure1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2) Dismantle the Grounding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

screw (M4*L6) in the shield and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

loose the Grounding wire.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Figure2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Figure1

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Dismantle the screws*4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(M3*L8) connecting the PB shield

2

 

 

 

3

 

 

 

 

 

 

 

 

and the L/C, then take off the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

shield. (Figure1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

screw

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure2

 

 

 

 

 

 

 

 

 

 

 

driver

 

(2) Take off the inlet case

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

following the way indicated

 

 

At first, push here. (Take apart

 

 

 

Along arrow, pull inlet

 

 

 

 

 

inlet case)

 

 

 

 

 

below.(Figure2), then extract all

 

 

 

 

 

case and can take

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

apart inlet case.

 

 

 

the wires in the power board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure3

9 (3) Take off the power board.

 

 

Note: Circuit boards > 10cm2 has been highlighted with the yellow

 

 

 

rectangle as above image shows. Please detach the Circuit boards

 

 

 

and follow local regulations for disposal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Extract the white lamp wire in

 

 

 

 

Figure 2

 

 

Figure 1

 

 

 

 

the lamp box, and disassemble

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the screw*1(M3*L6) connecting

 

 

 

 

2

 

the lamp module in the machine,

screw

lamp wire

 

 

 

 

then take off the lamp module.

 

 

 

 

 

 

 

 

 

 

screw

10 (Figure1)

 

 

 

 

1

 

 

 

 

driver

 

 

 

 

 

 

 

(2) Dismantle the screw*2(M3*L6) of the BKT in the neck of the engine and take off the BKT.(Figure2)

43

 

Figure1

Figure2

 

(1) Disassemble the screw*3

 

 

 

(M2.5*L10), then take off the

 

1

 

engine. (Figure1)

 

 

3

1

screw

11

 

2

driver

(2) Disassemble the screw*2

 

 

 

 

 

(M3*L8) and take off BKT under

2

 

 

the engine. (Figure2)

 

 

 

 

 

 

Figure1

Figure3

2

(1)Take off the ballast mylar (Figure1)

(2)Extract all the wire in the

ballast and the Dismantle the

 

1

 

 

 

 

 

 

 

 

 

screw*2(M3*L6), then take off the

 

 

 

 

 

Figure4

 

 

ballast.(Figure2)

 

 

 

 

 

1

screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12 (3) Dismantle screw*2 (M3*L6)

Figure2

 

 

 

 

 

 

 

driver

 

 

 

 

 

 

 

 

connecting the blower with the

 

 

 

 

2

 

 

 

 

 

machine and take off the the

 

 

 

 

 

 

 

 

 

 

 

 

blower.(Figure3)

 

 

 

3

 

(4) Dismantle screw*3 (M3*L8)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connecting the lamp box with the

 

Note: Circuit boards > 10cm2 has been highlighted with the yellow

 

machine and take off the

 

rectangle as above image shows. Please detach the Circuit boards

 

lampbox.(Figure4)

 

and follow local regulations for disposal.

 

 

 

 

 

 

 

 

 

 

 

 

Optical Engine Dismantle SOP

 

 

Step Discription

 

 

Tool

 

(1) Disassemble the ring

 

 

 

 

focus.(pull it out with force.)

 

 

 

 

(2) Disassemble the screws*3

 

1

 

 

(M3*L6) connecting the len and

 

 

 

 

 

 

 

take off the len carefully.

 

 

 

1

ATTENTION: DON'T TOUCH

 

 

screw

THE LEN'S SURFACE OR

 

2

driver

 

3

 

BREAK THE LEN.

 

 

 

 

 

 

PULL

(3) Disassemble the screws*3 3 (M3*L4) connecting the frame

and take off the frame.

 

(1) Disassemble the spring

 

 

 

 

 

 

 

 

screws*4(M3*L7.5) connecting

 

2

 

 

 

 

 

 

the Hsink and take it off.

3

 

 

 

 

 

 

 

 

 

 

 

 

2

(2) Take off the chip under the

 

 

 

 

 

 

screw

Heatsink and the baffle under

 

4

 

 

 

 

driver

 

1

 

 

 

 

 

the chip.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(3) Rotate the switch to loose

 

 

 

 

 

 

 

 

 

Note: Circuit boards > 10cm

2

has been highlighted with the yellow

 

 

the chip and take it off.

 

 

 

 

 

rectangle as above image shows. Please detach the Circuit boards

 

 

 

 

 

 

 

 

and follow local regulations for disposal.

 

 

 

 

 

 

 

 

 

 

44

 

(1) Disassemble screws*2

1

 

 

 

(M3*L5) connecting the BKT

C/W module

 

 

M3*L4

 

 

 

 

 

and take it off.

 

screw

3

2

 

(2) Disassemble

 

driver

 

 

 

 

screw*1(M3*L4) and take off

 

 

 

 

the C/W module.

BKT

 

 

 

(1) Dismantle

 

 

 

 

screws*2(M2.5*L5) connecting

 

 

screw

4 the ILL module and take it off.

1

 

 

driver

 

(2) Take off the detail parts in

 

 

 

2

 

 

 

the ILL module if necessary.

 

 

 

 

 

 

 

 

M2*L3

 

 

 

 

3R0

 

 

 

(1)Take off the Sphere len in

 

 

 

 

the HSG

Sphere len

 

 

 

(2) Dismantle screws*2 (M2*L3)

L/P clip

screw

5

L/P clip

to loose the clip covering the

 

driver

 

 

 

 

L/P module.

 

 

 

 

(3) Take off the L/P module.

 

 

 

 

 

L/P

 

 

45

Module Assembly Key Point - Optical Engine

1. Light Pipe Module assembly and overfill alignment

1.1Assembly LP Module to HSG DMD

i.Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1).

**Adjustment criteria refer to below item (Fig. 1-2).

ii.Assembly “Clip LP” and lock with screw well (Fig. 1-3).

iii.Press CLIP of RE_BKT_LP first, and then push it into the hole (Fig. 1-4).

iv.Placed LP Module on LP datum of “DMD HSG” and adjustment screw well, shown

v.(Fig. 1-5).

vi.Assembly “Baffle LP” first (Fig. 1-6) & push “Baffle LP” to hook DMD HSG (Fig. 1-7).

vii.When Lock the screw of Baffle LP, the hand must push the left corner of Baffle LP before (Fig. 1-8).

viii.Lock the screw of Baffle LP well then release the hand (Fig. 1-9).

1.2Overfill Adjustment @ LP Module

Overfill Adjustment Criteria:

i.Pre-assembly 2 adjusting screws. Criteria shown as (Fig.1-2)

ii.Alignment Sequence:

a.To adjust “Horizontal Adjustment Screw” firstly, and then “Vertical Adjustment Screw”.

b.Refer to Fig. (1-2)

1.3For Overfill Re-adjustment:

a.Those 2 Adjustment Screws must be released closely to the “Pre-assembly” positions first (Fig. 1-24-9).

b.ollow adjustment steps shown in Item 1-24.5-ii.

Overfill Vertical

Adjustment Screw

Overfill Horizontal

Adjustment Screw

Fig. 1-1

46

Pre assemble this screw not over the side surface.

Pre assemble this screw not over the bottom surface.

Fig. 1-2

Clip LP

Screw

Fig. 1-3

1. Press down the Clip

2. Insert the

LP Module

Fig. 1-4

47

LP Datum

of DMD

HSG

1. Place Clips on BKT surface

Overfill adjustment screws

Fig. 1-5

1. Place Clips on BKT surface

2. Push Baffle LP to hook DMD HSG

Fig. 1-6

Fig. 1-7

Push on the left corner until lock the screw well

Lock the screw well

Fig. 1-8

Fig. 1-9

48

2.Assembly FM Module:

Place FM on “HLD FM” surface(Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2).

Clip FM hook the punch points

Fig. 2-1

Touch the

Fig. 2-2

side surface

 

 

3. Assembly HSG ILL Module:

3.1CM Assembly

I. Insert “Clip CM Side” first, and then place “Clip Front CM” to fixed-shaft of ILL SUB before locking screw (Fig. 3-1, Fig. 3-2).

II. Assemble Mylar SUB HSG to HSG ILL well (Fig. 3-3).

III. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL Well (Fig. 3-3).

IV. Assemble” MYLAR CM ” to the CMD firstly, “CLIP TOP CM”(with forceps) to the “HSG ILL” (Fig. 3-4,).

V. To check and make sure “CLIP of CM” hooks the HSG ILL very Well (Fig. 3-5). VI. Paste “Sponge tube AL” on cannelure of” HSG ILL” (Fig. 3-6).

3.2FM Module Assembly

i.FM Module must be placed to fixed shaft and on the datum surface of “ILL SUB” and then lock with screw well (Fig. 3-7).

Clip CM Side

Fixed shafts

of ILL SUB

 

Screw

Fig. 3-1

Fig. 3-2

49

Datum1

Datum3

MYLAR SUB HSG

Datum2

Fig. 3-3

Clip UP CM

MYLAR CM

Fig. 3-4

Fig. 3-5

Sponge

Screw

Fig. 3-6

Fig. 3-7

50

4.AL, HSG ILL and HSG DMD Assembly:

4.1Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD direction” (Fig. 4-1).

4.2To assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the

then lock with screws(Fig. 4-2).

Fixed shafts& holes

AL

Screw

DMD Direction

Fig. 4-1

Fig. 4-2

5.DMD and Chip B/D Module:

5.1.Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2).

5.2.Alight keying and Assemble DMD to Chip B/D (Fig. 5-3).

5.3.Push DMD slightly and use screwdriver rotate clockwise button to lock (close notation) DMD on Chip B/D (Fig. 5-4).

Alignment keying

Fig. 5-1

Fig. 5-2

51

Open notation

Button

Close notation

Fig. 5-3

Fig. 5-4

5.4 Place Damper on the surface of Chip-BD Fig. 5-5.

 

Chip-BD Damper

.

Fig. 5-5.

6. Assembly Optical Engine:

6.1 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.6-1). Screw

Fig.6-1

52

6.2 (Only for S5201B) : Paste the spong on Mylar CW, for touching lower case (Fig. 6-1-1)

Align 2 lines

Paste sponge

Sponge

Fig. 6-1-1

6.3 Assemble “BKT LINK Lamp” to “DMD HSG” and lock with screws well(Fig. 6-2).

Screw*2

Fig. 6-2

7. Assembly OP ENG

7.1Assemble “Baffle DMD” to “HSG DMD” (Fig.7-1).

7.2Assemble “Sponge DMD” to “HSG DMD” (Fig.7-1).

7.3Assemble Chip B/D Module to “HSG DMD” (Fig. 7-2, 7-3).

53

Alignmentkeying

Sponge DMD

BaffleDMD

Fig.7-1

Sponge DMD

Fig.7-2

Fixed shafts of

DMD HSG

Fig.7-3

54

7.4Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-4, 7-5).

i.Press center of Heatsink before assemble spring screws, and then keeps press until

spring screw assembly finish.

i.Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ].

ii.Fastening Sequence: [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ].

iii.Screw Torque must be confirmed to be 6 kg-cm.

Press center of Heatsink when assemble spring screw

1

3

2

 

4

Fig. 7-4

Fig.7-5

7.5 Assemble “Lens Frame” and lock with screws well (Fig. 7-6).

Screw*3

Fig. 7-6

55

7.6 Pre-assemble Lens and Pre-Lock with screws. Sequence [1]-[2]-[3]

2

1

3

7.7 Assemble “Ring Focus”

Ring Focus

56

Module Assembly Key Point – Mechanical

1. Appearance Case assembly concern

1.1 Lower Case module

Adjust Foot x1

(Free drop)

Label

Adjust Foot x2

(thread)

SATURN Adjust Foot(rear):

Add glue on thread

Sub_Assy M2.5 Heat melt nut*3

Sub_Assy M3 Heat melt nut*2

Mold in nut*3

Sub_Assy M4 Heat

melt nut*2

SATURN Adjust Foot(raer):

Stand off*2

 

 

Push button

 

foot

Spring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

57

Sponge Align the boss

Sponge adjust

M3 Screw

SCRW MACH PH W/FL M3*5L NI

1.2 Upper Case module

Align Pin

DOOR LAMP

 

LED LENS

LED LENS

KEYPAD

58

Rubber keypad

Please make sure:

1.Press all rubber close to upper case.

2.After assembled please check rubber surface even.

Align these ribs

Mylar for U/C light leakage

1.3 Lamp door module

M2.5 heat melt nut direction

59

1.4 Front Case and Rear Case module

Front Case

ASSY_SUB: Heat Melt IR LENS Please make sure IR lens fixed close to front case.

ASSY_SUB: IR_board &wire Please make sure IR board fixed close to front case.

hook

IR LENS Rear Please make sure IR lens fixed close to rear case.

use M3 screw to fix it on FC

60

1.5 Inlet Case and Outlet Case module

Inlet Case Module

Please notice wire dressing route

Align pin on inlet-case

Notice: The align pin must insert to fan 6013 completely

61

fan wire direction

Inlet Case Module & Fan

FAN60*60*

13

SCRW MACH PH W/FL M3*16L

NI

2. Lamp Box & Blower, Power Board assembly concern

Assy_Nozzle

Cu plate: Opening face outside.

Thermal breakerText face outside

62

CLIP MOUNT and

MOUNT SEAT

Blower

Nozzle

BKT

CLIP MOUNT and MOUNT

SEAT

Lamp Box module

Door Switch

Lamp connector

Screw M3*6L Match

Louver Lamp Box Please press to bottom and check hook position.

Door Switch

63

Align the BKT

Mylar on BKT lamp box

Align the BKT

The two pin with heat shrinkage tube away from the lamp box

attach tape on lampbox

align the edge first

 

then align the edge

 

 

secend

 

 

 

64

3. Ballast wire alignment concern

Ballast Mylar EMI

Wire ballast dressing

Ballast

Notice wire cross dressing

blower

Lamp box

Wire under the lamp box

65

Ballast to lamp wire addressing

4. Power Board and Main Board wire alignment

Wire Blower

Mylar ballast align pin

Power Board

Wire Ballast

BOSS*2

BKT ST Lens Bottom

66

OPTICAL ENG.

Rubber for light leakage on ST lens

The arrow align the line on ST lens

BKT ST Lens Top

Notice: The Engine screw Priority

Notice: The rubber arrow not to be

Clip on Eng screw-2

67

5. BKT MB & Mylar

Mylar2

Mylar3

 

 

 

 

 

 

 

Mylar1

 

 

 

 

 

 

Align the edge

 

 

cover this surface

cover this surface

 

 

 

 

 

 

 

 

 

Assy the inlet-case before PW-BKT

Notice wire slot

68

Wire clip

Wire clip

Here is slot

 

 

 

Notice: The Bkt. Not pressed the part on power board

Fan 8025

 

 

 

Fan 9225

 

Fan 8025 wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grounding

Clip

Fix --Wire Fan8025 & 9225 Fix—Wire speaker

Yellow Green wire goes through here.

69

6. MB and Awin BD

STAND OFF M3 D6*9L CU

 

M3 screw mach

Slot insert

Awin BD

CW wire

Fix this screw at first Wire dressing regular and avoid breaking wire.

Wire saddle

use clip to bind

speaker wire,IR wire, & CW wire

wire Fan6013

70

Ballast wire insert to main-board directly

This screw fixed with U/C

Wire ballast

SHD Main-Board At first assemble back side then front side.

Upper Case

Rear Case

Push rear cover vertically. Please check gap.

Put upper case vertically

71

attach mylar on UC

Second

 

 

align this edge

First

Screw

72

Before fixed screw, please check all hooks.

Notice wire dressing and don’t interfere with lamp holder

Film lamp exploded

73

7. Overall wire review

Notice: lamp wire dressing.

74

Chapter 4 Troubleshooting

System Analysis

Keypad LED OK

 

Step:

 

1.

Check Lamp Door

No

2.

Check Power Board and Interlock

 

3.

Check Connection between PWR

 

 

BD and Main BD

 

4.

Check Main Board

 

 

 

Yes

No

If Power On, Lamp

On?

Yes

1.Check Lampen wire , Lamp wire and Ballast wire

2.Check C/W and wire connection

3.Check Main board

4.Check Lamp

5.Check Ballast

Yes

No Signal?

No

Yes

Power Auto Turn Off

No

Yes

IR Remote Control

NG?

No

Yes

Pixel Fail?

1.Check Input Cable

2.Check OSD Source set up

3.Check Main board

1.Check OSD Lamp Hours

2.Check Lamp Door

3.Check Lamp still light or not?

4.Check Fan still spin or not?

5.Check Thermal status

1.Check Remote module battery

2.Check Remote module

3.Check IR Reciver on Main board

4.Check IR Reciver on IR board

1.Check the connection between Main BD and Chip BD

2.Check the connection between OP engine and DMD Chip

3.Check Chip board

4.Check Main board

75

Optical & Optical Engine Trouble Shooting Guide

No.

Item

Trouble Shooting Guide

1

Brightness

1.

Change lamp

2

Uniformity

1.

Change lamp

 

 

1.

Check ADC calibration

 

 

2.

Check user’s menu brightness & contrast are default

3

FOFO Contrast

3.

Clean DMD

 

 

4.

Clean PL

 

 

5.

Check ILL stop assy

 

 

1.

Clean PL

4

ANSI Contrast

2.

Clean DMD

 

 

3.

Change PL

5

Color

1.

Check color wheel delay

2.

Check CW 50% point. Replace CW if necessary

 

 

6

Color Uniformity

1.

Change lamp

 

 

1.

Refer to Item#2-1 (attached below)

7

Blue Edge

2.

Change CM

 

 

3.

Change SUB HSG

 

 

1.

Refer to Item#2-1(attached below)

8

Blue/Purple Border

2.

Change CM

 

 

3.

Change SUB HSG

9

Focus

1.

Change Projection Lens

2.

Check parallel between PL datum and DMD

 

 

10

Dust

Clean DMD

 

 

1.

Check connector between chipBD and MainBD

 

Horizontal/Vertical

2.

Re-install DMD with chipBD

11

3.

Check if any pin of C-Spring is missing, damaged or dirty

Strips

 

 

 

 

 

4.

Change new ChipBD/C-Spring

 

 

5.

Change new DMD

12

Pixel Fail

Change new DMD

2-1. “Blue Edge” Trouble Shooting:

I. Re-adjust “Overfill” first.

For Overfill Re-adjustment:

i.Those 2 Adjustment Screws must be released for around 2 mm first.

ii.Alignment Sequence:

a.To adjust “Horizontal Adjustment Screw” firstly, then “Vertical Adjustment Screw”.

b.Refer to Figure 2-1..

76

(2) Overfill Vertical

Adjustment Screw

(1) Overfill Horizontal

Adjustment Screw

Fig. 2-1

II.Re-assemble LP module—include LP, LP Baffle, LP clip.

DMD Image Quality

1.Scope

This document specifies the image quality requirements applicable to the DLP®.55XGA Type X, Series 450 Value, and DLPTM .65WXGA-800 Value Component Set. The Component Set provides the DLP®. 55XGA Type X and Series 450 Value Projector with digital imaging functionality based on Digital Micromirror Device (DMD) technology.

2. Definitions: (Defects and Test Screens) Blemish

A blemish is an obstruction, reflection, or refraction of light that is visible, but out of focus in the projected image under specified conditions of inspection (see Table 1). It is caused by a particle, scratch, or other artifact located in the image illumination path.

Dark pixel

A single pixel or mirror that is stuck in the OFF position and visibly darker than the surrounding pixels.

Bright pixel

A single pixel or mirror that is stuck in the ON position and visibly brighter than the surrounding pixels.

Unstable pixel

A single pixel or mirror that does not operate in sequence with parameters loaded into memory. The unstable pixel appears to be flickering asynchronously with the image. Adjacent pixel

Two or more stuck pixels sharing a common border or common point, also referred to as a cluster.

Row or Column Defect

The reset boundary artifact is a single row of pixels on the reset group boundaries that are visibly darker or lighter than the neighboring rows of pixels.

Pond of Mirrors (POM)

POM is a rectangular array of off-state mirrors surrounding the active area. Eyecatcher

Eyecatcher's are blemishes appearing in the area outside of the Active Area. These are due to particles and various DMD window or window aperture “defects”

including: digs, voids, and scratches.

77

Border Artifacts

Border artifacts are a general category of image artifacts that may show up on screen in the area outside of the active array. Border artifacts include: Exposed Bond Wires, Exposed Metal 2, and Reflective Edge.

Bond Wires

Bond Wires are the electrical connections between the die and the DMD ceramic package. If visible, they will appear as short light parallel lines outside of the Pond of Mirrors (POM).

Exposed Metal 2

Exposed Metal 2 is due to a shift in positioning of either the die or the window

aperture, which may allow light to be reflected off of the layer of metal 2 that is below the super structure (mirrors). This defect is located outside of the POM.

Reflective Edge

Reflective Edge is light that may reflect from the edge of the DMD window aperture onto the projection screen. It will appear as a thin diffuse line outside of the POM.

Blue 60 Screen

The Blue 60 screen is used to test for major dark blemishes. All areas of the screen are colored a Microsoft Paintbrush blue 60 (green and red set at 0, blue set at 60). NOTE: If linear degamma is not used then the Microsoft Paintbrush values must be adjusted to match the degamma table being used in order to generate an equivalent blue level on the test screen image.

Gray 10 Screen

The Gray 10 screen is used to test for major light blemishes. All areas of the screen are colored a Microsoft Paintbrush gray 10 (green, red, and blue set at 10).

NOTE: If linear degamma is not used then the Microsoft Paintbrush values must be adjusted to match the degamma table being used in order to generate an equivalent gray level on the test screen image.

Gray 30 Screen

The Gray 30 screen is used to test for the reset boundary artifact. All areas of the screen are colored a Microsoft Paintbrush gray 30 (green, red, and blue set at 30).

NOTE: If linear degamma is not used then the Microsoft Paintbrush values must be adjusted to match the degamma table being used in order to generate an equivalent gray level on the test screen image.

3. ACCEPTANCE REQUIREMENTS

3.1 Conditions of Acceptance

All DMD image quality returns will be evaluated using the following projected image test conditions:

Test Set degamma shall be linear.

Test Set brightness and contrast settings shall be set to nominal.

The diagonal size of the projected image shall be a minimum of 60 inches.

The projection screen shall be 1X gain.

The projected image shall be inspected from an 8 feet minimum viewing distance.

The image shall be in focus during all Table 1 tests.

3.2Test Sequence

Tests shall be run in the sequence listed in Table 1.

78

Table 1 Image Quality Specification (for S5201/S5201B)

SEQ#

Test

 

SCREEN

 

ACCEPTANCE CRITERIA

 

Major Dark

 

 

1.

4 visible dark blemishes are allowed in the

1

 

Blue 60

 

active area

 

Blemish

 

 

 

 

 

 

2.

No blemish will be 1.5” long/diameter

 

 

 

 

 

Major Light

 

 

1.

4 visible dark blemishes are allowed in the

2

 

Gray 10

 

active area

 

Blemish

 

 

 

 

 

 

2.

No blemish will be 1.5” long/diameter

 

 

 

 

 

 

 

 

 

 

 

 

Reset

 

 

 

 

 

3

Boundary

 

Gray 30

No reset boundary artifacts allowed

 

Artifact

 

 

 

 

 

4

Eyecatchers /

 

Any screen

Eyecatcher and border artifacts are allowed

Border Artifacts

 

 

 

 

 

 

 

 

 

1.

Any screen

1.

No adjacent pixels

 

 

 

2.

No bright pixels in Active Area

 

 

2.

Gray 10

 

 

3.

No unstable Pixels in Active Area

 

 

3.

Any screen

 

Projected

4.

1 right pixel in the POM

5

4.

Gray 10

Images

5.

4 dark pixels in the Active Area

 

5.

Whit

 

 

6.

No DMD window aperture shadowing on the

 

 

6.

Any screen

 

 

 

Active Area

 

 

 

7.

Any screen

 

 

 

 

7.

Minor blemishes are allowed

 

 

 

 

Table 2 Image Quality Specification (for S5301WB)

 

SEQ#

Test

 

SCREEN

 

ACCEPTANCE CRITERIA

 

Major Dark

 

 

1.

4 visible dark blemishes are allowed in the

1

 

Blue 60

 

active area

 

Blemish

 

 

 

 

 

 

2.

No blemish will be

> 1” long/diameter

 

 

 

 

 

Major Light

 

 

1.

4 visible dark blemishes are allowed in the

2

 

Gray 10

 

active area

 

Blemish

 

 

 

 

 

 

2.

No blemish will be

> 1” long/diameter

 

 

 

 

 

Reset

 

 

 

 

 

3

Boundary

 

Gray 30

No reset boundary artifacts allowed

 

Artifact

 

 

 

 

 

4

Eyecatchers /

 

Any screen

Eyecatcher and border artifacts are allowed

Border Artifacts

 

 

 

 

 

 

 

 

 

8.

Any screen

1.

No adjacent pixels

 

 

 

2.

No bright pixels in Active Area

 

 

9.

Gray 10

 

 

3.

No unstable Pixels in Active Area

 

 

10. Any screen

 

Projected

4.

1 right pixel in the POM

5

11. Gray 10

Images

5.

4 dark pixels in the Active Area

 

12. Whit

 

 

6.

No DMD window aperture shadowing on the

 

 

13. Any screen

 

 

 

Active Area

 

 

 

14. Any screen

 

 

 

 

7.

Minor blemishes are allowed

 

 

 

 

Notes:

1.Projected blemish numbers include the count for the shadow of the window artifact in addition to the artifact itself.

2.During all Table 1 tests, projected images shall be inspected in accordance with the

79

conditions of inspection specified in Section 3.

3.The rejection basis for all cosmetic DMD defects (scratches, nicks, particles) will be the projected image tests referenced in Table 1.

4.Devices that meet this image quality specification but are deemed undesirable by the customer may not be returned to TI without prior approval by TI.

5.Screens < Gray 10 shall not be used as a basis for rejecting a DMD for image quality.

80

Power Supply Trouble Shooting Guide

1. Introduction

This document is prepared to be a guide to repair trouble sets, some problems happen more frequently are taken as example in it.

2.Problems

(a)no power

No power

Check power

BD

Yes

Is CN701 pin11 =5v?

Change main BD

No

Is door SW press down?

Yes

Change power BD

 

No

Check lamp door

81

(b)lamp can not turned on

Lamp can not turned on

has lamp wire connect

No

correct? (Ballast bd

 

between lamp)

 

Yes

has power wire connect

No

correct? (power bd

 

between ballast bd)

 

Yes

No

has enable wire connect correct? (main bd to ballast bd)

Yes

A

Wire connect certainty

Wire connect certainty

Wire connect certainty

82

A

No

Has TH breaker wire connect correct? (main bd to ballast bd)

Yes

No

Has color wheel operation normally?

Yes

No

If change ballast bd, lamp can be Turned on or not?

Yes

Change ballast bd

Wire connect certainty

Change color wheel

Change lamp

83

LED Messages Definition

 

 

 

Power_LED

Power_LED

Lamp_LED

Temp_LED

 

 

 

Blue

Red

Red

Red

Power Plug

 

-

Flash ON to OFF

Flash ON to OFF

Flash ON to OFF

 

-

 

 

 

 

 

 

Standby

 

 

--

ON

--

--

Power button ON

ON

--

--

--

 

 

 

 

 

 

 

 

 

 

0.5 second H(On),

 

 

 

Lamp retry

 

0.5 second L(Off)

--

--

--

 

 

 

flashing

 

 

 

 

 

 

 

0.5 second H(ON),

 

 

Cooling state

 

--

0.5 second L(OFF)

--

--

 

 

 

 

flashing

 

 

Power button OFF:

 

 

 

 

Cooling completed;

--

ON

--

--

Standby Mode

 

 

 

 

 

Firmware Download

ON

ON

--

--

 

 

 

 

 

Thermal sensor

 

 

 

 

error (T2 5

)

 

 

 

 

(Lamp Over

 

ON

--

--

ON

Temperature) OSD

 

 

 

 

shows “Projector

 

 

 

 

Overheated”

 

 

 

 

 

Thermal sensor

 

 

 

 

error (T1

)

 

 

 

 

 

40

ON

--

--

ON

OSD shows

 

“Projector

 

 

 

 

 

8

 

 

 

 

Overheated”

 

 

 

 

Fan lock error OSD

 

 

 

 

shows red “Fan

 

 

 

0.5 second H(On),

Fail, Will

 

 

ON

--

--

0.5 second L(Off)

automatically turn

 

 

 

flashing

off soon”

 

 

 

 

 

 

Lamp error (Lamp,

ON

--

ON

--

ballast)

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5 second H(ON),

 

Color Wheel fail

ON

--

0.5 second L(OFF)

--

 

 

 

 

 

flashing

 

84

Error Count Messages Definition

Error Count

Definition

Specification

 

 

 

LAMP Fail error

LAMP OFF

DETECT LAMPLIT

 

 

 

FAN 1 Speed Error

LAMP FAN SPEED ERROR

SPEED OVER ± 20%

 

 

 

FAN 2 Speed Error

POWER FAN SPEED ERROR

SPEED OVER ± 20%

 

 

 

FAN 3 Speed Error

BLOWER FAN SPEED

SPEED OVER ± 20%

ERROR

 

 

FAN 4 Speed Error

DMD FAN SPEED ERROR

SPEED OVER ± 20%

 

 

 

Sensor 1 Open Error

Main Board SENSOR ERROR

DETECT Sensor 1

 

 

 

Sensor 1 Short Error

Main Board SENSOR ERROR

DETECT Sensor 1

 

 

 

Temperature 1 Error

over limited temperature

DETECT Sensor 1

 

 

 

FANIC 1 I2C ERROR

I2C communication error

DETECT Fan IC

 

 

 

85

RS232 Connection

1. Connection:

The illustration of connection between PC and Projector is shown below.

<CAUTION>

Make sure that your computer and projector are turned off before connection.

Power on the computer first, and then plug the power cord of the projector. (It may cause Com port incorrect function, if you do not follow this instruction)

Adapters may be necessary depending on the PC connected to this projector. Please contact with your dealer for further details.

2. Hardware connection

<Download cable>

<Pin assignment for this two end>

<Interface Settings>

RS-232 protocol

 

Baud Rate

9600 bps

Data Length

8 bit

Parity Check

None

Stop Bit

1 bit

Flow Control

None

Command Category

Refer to Appendix A

86

Adjustment / Alignment Procedure

Content :

1.Color Wheel Delay Alignment

2.Overfill adjustment

3.PC Alignment Procedure

87

1. Color Wheel Delay Alignment

Procedure:

1.Enter Factory Mode

2.Enter Block 1

3.Change CW Delay by adjusting the following gray pattern to smooth

32 Gray pattern

2.Overfill adjustment

1.“Full White Pattern” is suggested for this alignment.

2.Adjust 2 LP-alignment Screws (upper side / lower front side of Optical Engine) behind Color Wheel.

3.Alignment Criteria is to adjust these 2 screws until “No Dark Edges” and “No Shadows” can be observed in image.

88

3.PC Alignment Procedure

Equipment:

- Pattern generator (Chroma-2337)

OSD Default value:

Item

Value

Cal R Offset

512

Cal G Offset

512

Cal B Offset

512

Cal R Gain

637

Cal G Gain

637

Cal B Gain

637

YPbPr R Offset

512

YPbPr B Offset

512

Procedure:

Gray Level:

1.Connect power, D-sub, into projector.

2.Change Timing and pattern of pattern generator:

3.Timing: 1024*768 @60Hz (XGA)

4.Pattern: As Figure1 {A near white color (240,240,240) and a near black color(16,16,16)}

5.Light on projector

6.Set user OSD values to default.

7.Enter factory mode.

8.Set Factory values to default.

9.Press “Calibration RGB” to let the black level to just distinguish, and the light output of white level to just max.

10.Check the 32 levels of gray. All steps must appear.

11.Calibrate Dsub_1 only .( Dsub_2 follows Dsub_1 )

White-black pattern

89

Chapter 5 FRU List

Exploded Diagram

Module 1 – Total Exploded View

90

91

Module 2 – ASSY UPPER CASE

92

Module 3 – ASSY LOWER CASE

93

Module 4 – ASSY FRONT CASE

94

Module 5 – ASSY REAR CASE

95

FRU List

Model

CATEGORY

PARTNAME

ACER PART

Photo

NO.

 

 

 

 

 

 

Acer R3 Remote

 

 

S5201/S5201B/

ACCESSORY

Control Acer

VZ.JBG00.001

 

S5301WB

 

Rmote R3 with

 

 

 

 

Laser

 

 

S5201/S5201B/

BOARD

DMD CHIP

55.JBG0Q.003

 

S5301WB

 

BOARD

 

 

 

 

 

 

 

S5201/S5201B/

BOARD

IR SENSOR

55.J900Q.005

 

S5301WB

 

BOARD

 

 

 

 

 

 

 

S5201/S5201B/

BOARD

TOOL KIT FOR

6K.J900Q.001

 

S5301WB

 

EDID UPLOAD

 

 

 

 

 

 

 

S5201

BOARD

MAIN BOARD

55.JC90Q.001

 

 

 

 

 

 

S5201B

BOARD

MAIN BOARD

55.JCB0Q.001

 

 

 

 

 

 

S5301WB

BOARD

MAIN BOARD

55.JCD0Q.001

 

 

 

 

 

 

S5201/S5201B/

BOARD

BALLAST

55.JC20Q.002

 

S5301WB

 

 

 

 

 

 

 

 

 

S5201/S5201B/

BOARD

POWER

55.JC90Q.002

 

S5301WB

 

BOARD

 

 

 

 

 

 

 

 

 

EXTEND

 

 

S5201

BOARD

BOARD (WITH

55.JC90Q.003

 

 

 

LAN CONN.)

 

 

 

 

 

 

 

96

 

 

EXTEND

 

 

S5201B

BOARD

BOARD (WITH

55.JCB0Q.002

 

USB/LAN

 

 

 

 

 

 

 

CONN.)

 

 

 

 

 

 

 

 

 

EXTEND

 

 

S5301WB

BOARD

BOARD (WITH

55.JCD0Q.002

 

USB/LAN

 

 

 

 

 

 

 

CONN.)

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

POWER CORD

27.LBJ0Q.001

 

S5301WB

 

EUR

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

POWER CORD

27.LDW0Q.001

 

S5301WB

 

UK

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

POWER CORD

50.LE20Q.004

 

S5301WB

 

SWIS

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

D-SUB CABLE

50.J900Q.001

 

S5301WB

 

 

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

RCA CABLE

50.J900Q.002

 

S5301WB

 

 

 

 

 

 

 

 

 

S5201/S5201B/

 

CABLE-

 

 

CABLE

BALLAST TO

50.JBG0Q.002

 

S5301WB

 

LAMP

 

 

 

 

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

CABLE- M/B TO

50.K140Q.004

 

S5301WB

 

BALLAST

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

CABLE- M/B TO

50.K140Q.001

 

S5301WB

 

IR BOARD

 

 

 

 

 

 

 

S5201/S5201B/

CABLE

CABLELAMP

50.K140Q.005

 

S5301WB

DOOR SWITCH

 

 

 

 

 

 

 

 

CABLE-

 

 

S5201/S5201B/

CABLE

POWER

50.JBG0Q.003

 

S5301WB

 

BOARD TO

 

 

 

 

BALLAST