Acer DAC960PG, DAC960PJ User Manual

DAC960PG and DAC960PJ
PCI to Ultra SCSI RAID Controllers
Installation Guide
Part Number 775012-02
08P4078
© Copyright 2000 Mylex Corporation.
All contents of this manual are copyrighted by Mylex Corporation. The information contained herein is the exclusive property of Mylex Corporation and shall not be copied, transferred, photocopied, translated on paper, film, electronic media, or computer-readable form; or otherwise reproduced in any way, without the express written permission of Mylex Corporation.
Greetings
Thank you for purchasing the Mylex DAC960PG™ or DAC960PJ™ controller. This manual describes the installation of the Mylex DAC960PG/PJ controllers. Requests for technical information about this and other Mylex Corporation products should be made to your Mylex authorized reseller or Mylex sales representative.
Please Notice
IBM, Mylex, RAID EzAssist, Global Array Manager, GAM, DAC960PG, and DAC960PJ are trademarks or registered trademarks of International Business Machines Corp. and its subsidiaries. Microsoft, MS-DOS, and Windows are registered trademarks of the Microsoft Corporation. Novell is a registered trademark of Novell corporation. LSI and Symbios are registered trademarks of LSI Logic Corporation. Other names that are trademarks may be used herein for the purpose of identifying the products or services of their respective owners. Unless otherwise noted, companies, names, and data used in examples herein are fictitious.
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Although reasonable efforts have been made to assure the accuracy of the information contained herein, this publication could include technical inaccuracies or typographical errors. Mylex Corporation expressly disclaims liability for any error in this information, and for damages, whether direct, indirect, special, exemplary, consequential or otherwise, that may result from such error, including but not limited to loss of profits resulting from the use or misuse of the manual or information contained therein (even if Mylex Corpora­tion has been advised of the possibility of such damages). Any questions or comments regarding this document or its contents should be addressed to Mylex Corporation at the address shown on the cover.
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About This Manual

This installation guide covers hardware set-up and configuration procedures necessary for the installation of Mylex DAC960PG and DAC960PJ PCI to Ultra SCSI RAID controllers.
Chapter 1 describes the controllers, standard package contents, and user­supplied items necessary for installation.
Chapter 2 describes steps to be performed prior to controller installation.
Chapter 3 describes installation of the controller.
Chapter 4 describes controller start-up and BIOS options.
Appendix A describes the Battery Backup Unit option.
Appendix B provides the hardware and environmental specifications.
Appendix C describes error messages and how to identify problems.
Appendix D provides regulatory information, certifications, and warnings.

Conventions

Throughout the manual, the following conventions are used to describe user interaction with the product:
prompt This style of type indicates screen display messages
Enter Press the key labeled Enter (or Delete, etc.)
Note
A Note is supplementary information that can have an effect on system performance
Caution
A Caution is a notification that a proscribed action has the potential to adversely affect equipment operation, system performance, or data integrity
WARNING
A Warning is a notification that a proscribed action will definitely result in equipment damage, data loss, or personal injury
Contents
Chapter 1
Introduction ........................................................................................ 1-1
Product Description ........................................................................... 1-1
Controller Features and Functions .............................................1-2
Operating System Support ......................................................... 1-2
Standard Package Contents ............................................................. 1-3
Hardware .................................................................................... 1-3
Software ..................................................................................... 1-3
User-supplied Items .......................................................................... 1-4
Chapter 2
Preinstallation Planning ...............................................................2-1
SCSI Termination .............................................................................. 2-2
SCSI Cabling ..................................................................................... 2-4
SCSI Drive Preparation ..................................................................... 2-5
Mixing Narrow and Wide SCSI Devices ............................................ 2-5
Chapter 3
Installation ..........................................................................................3-1
Before You Begin .............................................................................. 3-1
Connectors and Jumpers .................................................................. 3-2
External SCSI Connectors ......................................................... 3-3
Safety Considerations ....................................................................... 3-4
Installing the Controller ...................................................................... 3-5
Chapter 4
Controller Start-up .......................................................................... 4-1
BIOS Options Sequence ................................................................... 4-1
Setting BIOS Options ................................................................ 4-2
BIOS Configuration Utility (RAID EzAssist) ....................................... 4-4
Operating System .............................................................................. 4-4
Operating System Device Drivers .....................................................4-4
Global Array Manager (GAM) Server ................................................ 4-4
Global Array Manager (GAM) Client .................................................. 4-5
In Case of Problems .......................................................................... 4-5
Manual No. 775012 v
Appendix A
Battery Backup Unit Option ........................................................A-1
Product Description ...........................................................................A-1
Features .....................................................................................A-1
Installation .........................................................................................A-2
Operation ...........................................................................................A-5
Battery Conditioning Prior to Use ...............................................A-5
Set-up – Enabling the Write-Back Cache ...................................A-5
Battery Backup Capacity ............................................................A-5
Maintenance ......................................................................................A-6
Removing the Battery Backup Module .......................................A-6
Functional Description .......................................................................A-7
General Operational Description ................................................A-7
Status Indication .........................................................................A-7
Battery and Charge Circuit .........................................................A-8
Recycling the Battery .................................................................A-8
BBU Specifications ............................................................................A-9
Onboard Battery .........................................................................A-9
Battery Charge Life ....................................................................A-9
External Battery ..........................................................................A-9
Module Dimensions ....................................................................A-9
Environmental ............................................................................A-9
Appendix B
DAC960PG and DAC960PJ Specifications ...........................B-1
General Hardware Specifications ......................................................B-1
DAC960PG .................................................................................B-1
DAC960PJ ..................................................................................B-2
Physical and Environmental Specifications ......................................B-3
Appendix C
Error Messages ................................................................................ C-1
Start-up Error Messages ................................................................... C-1
Drive Check Error Messages ............................................................ C-1
Installation Abort ............................................................................... C-2
NVRAM Error ............................................................................ C-3
System Reboot or Power Down Messages ...................................... C-3
Appendix D
Enclosure Management ............................................................... D-1
Introduction ....................................................................................... D-1
SAF-TE ............................................................................................. D-1
vi DAC960PG and DAC960PJ Installation
Appendix E
Regulatory Information .................................................................E-1
Class B Compliance ..........................................................................E-1
Declaration of Conformity ..................................................................E-2
Declaration of Conformity ..................................................................E-3
Community of Europe ........................................................................E-4
Underwriters Laboratories Listing and Warning ................................E-5
Glossary .............................................................................................. G-1
Manual No. 775012 vii
viii DAC960PG and DAC960PJ Installation
This chapter covers:
Product description
Standard package contents
User supplied items
Chapter 1
Introduction
Figure 1-1. DAC960PG or DAC960PJ Disk Array Controller

Product Description

The Mylex DAC960PG and DAC960PJ controllers are 32-bit PCI to Ultra SCSI RAID controllers designed for high performance file servers. With up to 3 Ultra SCSI drive channels, and support for a cache memory battery backup (full-length card models only), these controllers provide the speed and functionality required by high demand server platforms.
Manual No. 775012 1-1
Product Description

Controller Features and Functions

Features of the DAC960PG and DAC960PJ controllers include:
Ultra SCSI drive channels that support RAID levels 0, 1, 3, 5, 0+1, 10, 30, and 50
Single-Ended Wide Ultra SCSI (Fast 20) drive support
High performance RISC processor and EDO ECC DRAM cache (4MB
to 128MB) for high speed, fault tolerant I/O transfers
512KB, 8-bit flash EEPROM for BIOS and code supports future enhancements through firmware upgrades
Built-in configuration utilities in BIOS (with firmware 4.06 and above)
A Battery Backup (BBU) option to protect data in cache during power
loss is available for full-length card models

Operating System Support

MS-DOS 5.x, 6.x and above are supported using drivers that reside in the DAC960PG or DAC960PJ BIOS. Many other popular operating systems are supported using software drivers in the Disk Array Controller Software Kit that is included with the DAC960PG or DAC960PJ controller (see the PCI Disk Array Controller Drivers Installation Guide and User Manual).
1-2 DAC960PG and DAC960PJ Installation
Introduction

Standard Package Contents

The following items are supplied with the standard shipping package:

Hardware

DAC960PG or DAC960PJ Disk Array Controller with documentation
Battery Backup (BBU) port loopback terminator plug, or...
Optional Battery Backup Unit (BBU)
Note
A loopback terminator plug must be installed on the DAC960PG or DAC960PJ controllers BBU connector if the optional BBU is not present.

Software

RAID EzAssist disk array controller configuration utility with documentation on CD-ROM and a printed Quick Configuration Guide.
Software Kit driver diskettes with documentation on CD-ROM and a printed PCI Drivers Installation Guide.
Optional Global Array Manager (GAM) Client and Server software and documentation on CD-ROM
Figure 1-2. Standard Package Contents
Manual No. 775012 1-3

User-supplied Items

User-supplied Items
The following user-supplied items are required to perform this installation:
IBM-PC compatible host system with an available PCI slot (PCI 2.1 compliant)
Network operating system software (as required)
SCSI cables to connect the controller and disk drives
Static grounding strap or electrostatic discharge (ESD) safe work area
Disk array enclosure (or equivalent) and SCSI disk drives
1-4 DAC960PG and DAC960PJ Installation
Chapter 2
Preinstallation Planning
This chapter covers:
SCSI termination
SCSI cabling
SCSI drive preparation
Limitations on mixing Narrow and Wide SCSI drives
Mylex Disk Array Controllers are designed to work in a variety of SCSI RAID application environments. Certain configuration steps need to be performed prior to installing the controller into a RAID environment.
Manual No. 775012 2-1

SCSI Termination

SCSI Termination
The DAC960PG and DAC960PJ are equipped with automatic SCSI termination circuitry. If the controller is at the end of a SCSI bus, it automatically enables on-board termination.
If all the SCSI devices on a channel are connected either to an internal connector of a channel, or to an external connector of a channel, the end of the SCSI bus farthest from the controller must have a terminator installed. In this case, the controller automatically enables on-board termination. See Figure 2-1 for examples of internal or external drive configurations.
If some SCSI devices are connected to the internal connector of a channel, and some are connected to the external connector of the same channel, the two ends of the SCSI bus farthest from the controller must each be terminated. In this case, the controller automatically disables on-board termination. See Figure 2-1 for an example of an internal/external drive configuration.
2-2 DAC960PG and DAC960PJ Installation
Preinstallation Planning
Figure 2-1. DAC960 Controller Termination Examples
Note
For this discussion, assume that the illustrated internal and external connectors are both on the same channel.
It is better to terminate the ends of the SCSI bus itself than it is to terminate the end devices on the bus. This allows hot swap devices to be added or removed from the SCSI bus without affecting termination.
Manual No. 775012 2-3

SCSI Cabling

SCSI Cabling
Each Ultra SCSI channel supports up to 15 drives.
The total allowable SCSI bus lengths will be limited to the single-ended bus lengths shown in Table 2-1.
Table 2-1. Supported SCSI Formats and Bus Lengths
Bus Speed,
SCSI Drive Type*
SCSI-1 5 8 6 7
Fast SCSI 10 8 3 7
Fast Wide SCSI 20 16 3 15
Ultra SCSI 20 8 1.5 7
Ultra SCSI 20 8 3 3
Wide Ultra SCSI 40 16 15
Wide Ultra SCSI 40 16 1.5 7
Wide Ultra SCSI 40 16 3 3
* SCSI Trade Association terms.
** The SCSI ID reserved for the RAID controller is not included in this total.
The maximum number of devices allowed on a Wide Ultra SCSI channel is 8
including the controller, unless bus extender technology is used.
Max.(MB/Sec)
Bus Width,
(Bits)
Bus Length,
Max.(Meters)
Drives** per
Channel, Max.
2-4 DAC960PG and DAC960PJ Installation
Preinstallation Planning

SCSI Drive Preparation

Prepare the drives for installation as follows:
Remove any terminators attached to the drive or set any drive termination jumpers to the disabled position.
Set the SCSI addresses on the drives.
Note
Each drive on a channel must have a unique ID chosen from 0 through 6 or 8 through 15. ID 7 cannot be used as a drive ID because it is reserved for the controller.
Enable term power on the drives.
Refer to the drive manual for specific information about drive configuration settings.
To get best performance from the controller, the SCSI drives should be equally distributed across the SCSI channels, and the controllers data transfer rate should be set to the optimum rate for the drives being used.

Mixing Narrow and Wide SCSI Devices

Narrow and Wide SCSI devices must not be mixed on a single channel. If mixing Narrow and Wide SCSI devices is desired, at least one channel must be dedicated to Narrow SCSI, and at least one channel must be dedicated to Wide SCSI.
Manual No. 775012 2-5
Mixing Narrow and Wide SCSI Devices
2-6 DAC960PG and DAC960PJ Installation
Chapter 3
Installation
This chapter covers:
Preparation
Connectors and Jumpers
Safety Considerations
Controller Installation Procedures

Before You Begin

Installing a Mylex DAC960 PCI to Ultra SCSI RAID controller is no more difficult than installing any PCI adapter. Follow these steps and then follow the installation procedures in this chapter.
WARNING
Disconnect the system from the electrical wall outlet before opening the system cabinet. Working with the system covers off and power applied to the system can result in shock and serious injury.
1. Read all of the instructions in this chapter completely before proceed­ing. Follow the Notes, Cautions, and Warnings described in this manual and marked on the equipment.
2. Power off the system and disconnect the power cables before starting the installation.
3. Follow electrostatic discharge (ESD) safety procedures. Use grounded wrist straps or ESD-safe footwear, and work in an ESD-safe area.
4. Perform a safety check on the installation before powering on the system.
Make sure that all of the cabling Pin 1 locations are correct and that
all cables are firmly seated in the connectors.
Make sure all SCSI conventions (cable type, cable length,
termination, SCSI IDs, etc.) are followed.
Manual No. 775012 3-1

Connectors and Jumpers

Connectors and Jumpers
Up to three Ultra SCSI channels are supported on the DAC960PG and DAC960PJ. The SCSI connector locations are shown in Figure 3-1.
Be sure that the Jumper JP6 has a jumper installed (see Figure 3-1 and Table 3-1).
Figure 3-1. Full-length Controller Component Layout
Table 3-1. Full-length Controller Jumper and Connector Descriptions
Component Description Default Setting
JP4 Connector for optional front panel LED harness
JP5 Serial Port Connector
JP6 Reserved Installed
J5 Battery Backup connector – If a BBU is not
installed, a loopback plug must be installed in this socket.
3-2 DAC960PG and DAC960PJ Installation
Installed at
factory
Installation

External SCSI Connectors

The external connectors on the controller are female, Very High Density Cable Interconnect (VHDCI) connectors. Figure 3-2 shows the configurations that are available on both the DAC960PG and the DAC960PJ.
A
DAC960PG 1-Channel
B
DAC960PG 2-, 3-Channel
DAC960PJ 2-, 3-Channel
Figure 3-2. Configurations of 1, 2, and 3 External SCSI Connectors
Manual No. 775012 3-3

Safety Considerations

Safety Considerations
Be sure to observe the following precautions before beginning the controller installation procedure:
Caution
Anti-static handling procedures are required. Leave the controller in its anti-static bag until it is time to plug the controller into the PCI slot. The use of a grounded wrist strap and other ESD protective measures are highly recommended.
WARNING
Disconnect the system from the electrical wall outlet before opening the system cabinet. Working with the system covers off and power applied to the system can result in shock and serious injury.
3-4 DAC960PG and DAC960PJ Installation
Installation

Installing the Controller

Note
If a Battery Backup Unit (BBU) is to be installed, it should be done before the controller is installed into the host system. Refer to Appendix A for information on installing the BBU.
Follow these steps:
1. Power-off all enclosures and the system components and disconnect their power cords.
2. Remove the covers or the cabinet as necessary to access the I/O slots on the system board.
3. Choose a vacant PCI slot and remove the metal cover plate from the slots access port (usually at the back of the cabinet). Save the retaining screw.
4. Plug the controller firmly into the PCI slot so that the controller’s external connectors can be accessed through the access port. Use the retaining screw to secure the controller by its mounting bracket.
5. Connect the cables from the disk array(s) to the drive channel port(s) on the controller.
6. Look to confirm that all drive channels in use are properly terminated.
7. Safety check the installation.
8. Reconnect the power but DO NOT POWER ON the system at this time.
9. Proceed to the next chapter.
Manual No. 775012 3-5
Installing the Controller
3-6 DAC960PG and DAC960PJ Installation
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