AccuTemp S3 Installation Manual

STEAM ‘N’ HOLD
STEAMER
OWNERS MANUAL
IMPORTANT WARRANTY INFORMATION:
For product warranty activation, the Product Registration Form must be submitted to AccuTemp Products, Inc. after installation of the appliance.
Product Registration Form
AT1T-2739-1 Rev. A
STEAM ’N’ HOLD
STEAMER OWNERS MANUAL
Page i
TABLE OF CONTENTS
DOCUMENT HISTORY ii
TABLE OF CONTENTS ii
SAFETY WARNINGS 1 – 2
INSTALLATION 3 – 5
INITIAL START-UP 6 – 8
OPERATION 7 – 10
DAILY CLEANING 11
SERVICE AND TROUBLESHOOTING 12 – 14
6 PAN STEAMER ELECTRICAL SCHEMATICS 15 – 20
3 PAN STEAMER ELECTRICAL SCHEMATICS 21 - 29
WARRANTY 30
DOCUMENT HISTORY
Current revision: A Prior revision: ­Date: 8/24/06 Date: None
Change Initial release - 6/26/07.
_____________________________________________________________ __________
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SAFETY WARNINGS
DANGER:
CAUTION:
location.
W
ARNING:
Never use wet or damp gloves, as moisture can conduct heat quickly
! !!
1. Only personnel qualified to work with electricity should install this unit. Improper installation can cause personal injury or damage to the equipment.
2. This appliance must be properly grounded. Failure to properly ground the appliance could result in electrocution and/or death.
1. When using a stand that is equipped with casters, the floor surface must
be level and flat. Failure to do so can result in a “tipping”
situation and could result in serious injury.
2. Direct contact with steam can result in a severe burn.
3. When accessing the cooking chamber, be sure to always stand back while slowly opening the door, allowing the chamber to vent its steam. Never look or reach into the cooking chamber before it has completely vented its steam.
4. Never reach into the cooking chamber or handle hot items without wearing proper hot gloves.
5. and could result in a severe burn.
1. Be sure all operators read, understand and follow the information contained in this manual, including caution warnings, operating instructions, and safety instructions.
2. Use caution when operating the steamer. Direct contact with steam can result in a severe burn.
3. Please use caution when emptying the drip pan. The pan’s contents could cause severe burns.
4. Keep the floor in front of the equipment clean and dry. If spills occur, clean immediately to avoid the potential injuries.
5. Do not use pressurized water to clean steamer.
6. Use of any replacement parts other then those supplied by AccuTemp Products, Inc. can cause bodily injury to the operator, damage to the equipment and will void all warranties.
7. This appliance is extremely heavy. For safe handling, the installer should obtain help as needed or employ appropriate material handling equipment to remove unit from it’s packaging and move it into its final
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SAFETY WARNINGS (cont.)
IMPORTANT:
IMPORTANT SERVIC
E INFORMATION
CAUTION (cont.):
! !
8. Do not use the low water warning indicator and buzzer as substitutes for checking the water level in the cooking chamber periodically. Failure to properly maintain the water level may result in improperly cooked product and over time, may result in a premature service issue that may not be covered under warranty.
1. Never leave a de-liming agent in contact with the stainless steel longer than 10 minutes before rinsing the cooking chamber thoroughly with water. Longer contact can cause corrosion.
2. Do not use abrasive materials, such as wire brushes, metal scouring pads or scrapers to clean the cooking chamber bottom.
3. Service must be performed only by AccuTemp Products, Inc. authorized service personnel. Service performed by unauthorized personnel will void all warranties.
4. Any in-field modification made without written authorization from AccuTemp will void the warranty.
An AccuTemp Products, Inc. Technical & Customer Support Technician is
AT1T-2739-1 Rev. A
1-800-480-0415 or +1-260-469-3040
available Monday thru Sunday, 7:00am to 7:00pm EST.
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INSTALLATION
BUILDING CODES AND STANDARDS
The steamer must be installed in accordance with the following building codes: USA: National Electric Code, ANSI/NFPA-70, state and local codes. Canada: Canadian Electric Code, CSA C22.2 and local codes.
UNPACKING
This steamer was inspected before shipment from the factory. The shipping company accepts full responsibility for safe delivery. Immediately after unpacking, check the steamer for possible shipping damage. If damage is identified, saving the packaging material and contact the shipping carrier within 15 days.
LOCATION AND PLACEMENT
To insure maximum benefit of your warranty; location, placement and leveling are critical. The AccuTemp Steam ‘N’ Hold steamer is designed for installation on either a commercial kitchen countertop or an AccuTemp Steam ‘N’ Hold stand. Your Steam ‘N’ Hold steamer is equipped with vents to allow the proper ventilation of air through the electrical compartments. On current S6 & S3 Steam ‘N’ Hold models, the vents are located on the bottom and rear panels. To ensure these vents work properly, a minimum 4 inch (102 mm) clearance from these vents must be allocated. It is also recommended that the Steam ‘N’ Hold not be placed under other wet equipment or locations.
Note:
rear face and left side panels. A minimum spacing of 6 inches (152 mm) to the left side access panel is required between heat sources such as, but not limited too, a range, griddle or fryer. A minimum spacing of 3 inches (76 mm) to the rear face, between any object such as a wall, barrier or other piece of equipment, must be allocated as well.
LEVELING
The steamer must be installed in a level condition. An out-of-level condition may cause improper operation and possible damage. Damage caused by improper leveling is not covered by warranty. Use a spirit level, resting on the top steamer cabinet surface, to ensure it is level front-to-back and left-to-right. If this is a counter-top installation, be sure to install a rubber foot tip
provided with your steamer onto the foot adjuster of each of the steamer leg as shown. This will keep the steamer from sliding on the counter-top under normal
use. Once the rubber foot tips have been installed, rotate the foot adjusters up or down as needed to level the steamer.
For S6 models with a serial number lower than 22627, vents are located on the
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INSTALLATION (cont.)
!!
SINGLE STEAMER STAND INSTALLATION
The AccuTemp SNH10 single stand is equipped with adjustable height feet and the AccuTemp SNH11 single stand is equipped with non-adjustable height casters. Both can be used with either a one S6 or S3 model Steam ‘N’ Hold steamer. Before mounting a steamer on the SNH11 stand, engage the brakes on the two front locking casters, pressing on the “ON” handle of the brake mechanism. To mount the steamer, carefully lift and place it on the horizontal mounting brackets, ensuring that the (4) mounting holes on the underside of the Steam ‘N’ Hold are lined up with the mounting holes on the brackets. Then, using a 7/16” wrench, fasten one pair of the 1/4"-20 hex bolts and 1/4" split lock washers through the underside of each stand bracket mounting hole into the Steam ‘N’ Hold and tighten securely. steamer by adjusting the feet found at the ends of each stand leg, either up or down as needed.
WARNING
When using a stand that is equipped with casters, the floor surface must be level and flat. Failure to do so can result in a “tipping” situation that could result in serious injury.
DOUBLE STEAMER STAND INSTALLATION
The AccuTemp SNH20 double stand is equipped with adjustable height feet and the AccuTemp SNH21 double stand is equipped with non-adjustable height casters. Both stands can accommodate either two S6 model Steam ‘N’ Holds, two S3 Model Steam ‘N’ Holds or a one of each steamer model. When ordered as a steamer set, one of the two steamers will be designated as a “bottom unit” on the outside of its packaging. Before mounting a steamer on the SNH21 stand, engage the brakes on the two front locking casters, pressing on the “ON” handle of the brake mechanism. To mount the steamer, carefully lift and place it on the horizontal mounting brackets, ensuring that the (4) mounting holes on the underside of the Steam ‘N’ Hold are lined up with the mounting holes on the brackets. Then, using a 7/16” wrench, fasten one pair of the 1/4"-20 hex bolts and 1/4" split lock washers through the underside of each stand bracket mounting hole into the Steam ‘N’ Hold and tighten securely.
Once the “bottom unit” has been installed, carefully lift and place the “top unit” Steam ‘N’ Hold steamer on the horizontal mounting brackets, ensuring that the (4) mounting holes on the underside of the Steam ‘N’ Hold are lined up with the mounting holes on the brackets. Then, using a 7/16” wrench, fasten one pair of the 1/4"-20 hex bolts and 1/4" split lock washers through the underside of each stand bracket mounting hole and tighten securely.
With the SNH20 stand, level the steamers by adjusting the feet found at the ends of
each stand leg, either up or down as needed.
With the SNH10 stand, level the
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INSTALLATION (cont.)
WARNING
When using a stand that is equipped with casters, the floor surface must be level and flat. Failure to do so can result in a “tipping” situation that could result in serious injury.
ELECTRICAL SUPPLY
The AccuTemp Steam ‘N’ Hold steamer has been designed, manufactured and tested to meet or exceed the Underwriters Laboratories safety standards. To ensure safety is maintained in your installation, it is important that the following paragraphs are understood before attempting to apply power to your Steam ‘N’ Hold. If there is any doubt as to whether your supply receptacle is of the correct voltage, amperage, or is properly grounded, consult a qualified electrician or serviceman.
POWER REQUIREMENTS
AC power requirements are listed on the data plate located on the left side access panel on all steamers. Steamers should never be connected to a circuit operating at more than 150 VAC to ground and should always be connected to an individual branch circuit. Make sure the voltage at the supply receptacle is within ±10% of the voltage listed on the steamer’s data plate. Connection to any other voltage may permanently damage your Steam ‘N’ Hold or cause premature component failure. Damage of this type is not covered under the product warranty. Each Steam ‘N’ Hold steamer comes equipped with a connected 6 foot power cord and plug, rated for the power requirements of each steamer. Damage caused by removal or modification of factory standard plug is not covered by product warranty.
GROUNDING
To reduce the risk of serious shock or death in the event of an electrical short circuit, this appliance must be grounded. The Steam ‘N’ Hold steamer is equipped with a cord having a grounding wire and plug, which must be plugged into a receptacle that is properly installed and grounded. Under no circumstance should the grounding plug be cut or bent to fit a receptacle other than the one specified.
DRAIN CONNECTION
While there are no AccuTemp-supplied drain components, some customers may desire to construct a drain connection. Any drain connections must include an air gap between the steamer and the drain to avoid creating a back siphon effect into the steamer cooking compartment.
HOOD VENTILATION
Some local building codes may require the steamer to be located under an exhaust hood. Please check local building code requirements before completing installation of the steamer.
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INITIAL START-UP
!
INTRODUCTION
The AccuTemp Steam ‘N’ Hold steamer takes the time-proven method of cooking with steam and adds the advantage of control. This is accomplished by reducing the internal atmospheric pressure of the Steam ‘N’ Hold cooking chamber, thereby lowering the temperature at which the water begins to boil. This allows the operator to control the temperature of the steam for cooking. Controlling the steam temperature gives the operator the ability to cook the food to the desired temperature without over-cooking, resulting in a more tender, juicier, nutritious product and with less shrinkage than was previously possible. Once the cooking time expires, the steamer automatically enters the “Hold” mode. In this mode, the thermostat regulates the internal temperature, but vacuum is released, returning the cooking chamber to normal atmospheric pressure. At this time, steam is no longer generated and the cooking chamber is held at the desired temperature at a relative humidity of 100%. This eliminates food from drying out by suppressing the evaporation of the products’ natural moisture. As a result, most food products can be held in a ready-to-serve state for several hours after cooking, with no appreciable loss in taste, appearance or consistency.
DAILY PREPARATION FOR USE
Preparing the Steam ‘N’ Hold for use each day requires very little time and effort: simply fill the steamer with water and preheat.
Caution Before filling the cooking chamber with water, ensure that the drain valve on the front of the Steam ‘N’ Hold is in the closed position. Ensure that a full size steam table pan or a 1/1 gastronome pan with a minimum depth of 4 inches, has been positioned on the pan rail brackets under the steamer.
At the beginning of each day, open the door of the Steam ‘N’ Hold and pour 3 gallons (11 liters) of ordinary tap water into the bottom of the cooking chamber. (Although the mineral content of the water is not that important, the Steam ‘N’ Hold should always be drained and cleaned at the end of each day to prevent food or mineral buildup.)
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INITIAL START-UP (cont.)
!
Daily water usage will depend on several factors: cooking temperature, the products being cooked and the length of time the door is open. In most cases, 3 gallons (11 liters) of water will last several hours or more. However, the level of the water should be checked periodically to avoid running low and or out. If the Steam ‘N’ Hold does run out of water, the “Low Water” warning indicator light and buzzer will turn on. Should this occur, simply turn the Steam ‘N’ Hold off, refill it with water and restart the unit. If the shutdown occurred during cooking, the cycle will resume at the point it stopped. However, a time adjustment may be necessary, depending on the temperature of the water the steamer was re-filled with.
CAUTION
Do not use the low water warning indicator light and buzzer as substitutes for checking the water level in the cooking chamber periodically. Failure to properly maintain the water level may result in improperly cooked product and over time may result in a premature service issue that may not be covered under warranty.
AUTO-FILL MODELS
The Steamer must be connected to the facility water supply via an appliance hose, preferably a stainless steel braided hose with a ¾” garden hose type connection, from a water spigot or from a nearby sink faucet.
First time fill (the Steamer water reservoir is empty of water):
1. With the water supply turned on, press the “ON” button. The Steamer will power up with the pump operating.
2. Both water valves will be turned on.
3. A relay will bypass the low water level sensing to allow for first time filling of the reservoir.
4. The thermostat will be turned off for the first fill to prevent damage to the heater elements.
5. Water will rise to the low level probe and reset the low level circuit of the water control board.
6. The water will continue to rise until it contacts the High Level Probe.
7. A five second delay is initiated when the water touches the High-level probe to allow for wave action in side the water reservoir.
lower than desired amount of water to be injected in the reservoir by tripping the control too soon if there were no sequence to ignore the wave action inside the reservoir.
8. When the five seconds has been satisfied the water level control board shuts off the water level control relay and the by pass relay.
9. The heater is turned on and normal operation begins.
Wave action would cause a
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INITIAL START-UP (cont.)
PREHEATING
To maximize efficiency, while minimizing cook time, it is always recommended to preheat the cooking chamber prior to cooking.
S6 Model: With the water reservoir full, close the door, set the thermostat to the desired cooking temperature, position the toggle switch to the “Thermostat” mode [160°F (71°C) – 200°F (93°C)] or the “Fast Cook” mode (212°F/100°C), set timer to 15 minutes and press the “ON” button. When the pre-heat cycle is complete, the steamer will automatically switch to the “Hold” mode, at which time the Steam ‘N’ Hold is ready for use. Please note, when steamer is in “Hold” mode, the thermostat setting will regulate the cooking chamber temperature even if the steamer is set in the “Fast Cook” mode.
S3 Model: With the water reservoir full, close the door, set the thermostat to the desired cooking temperature, set timer to 15 minutes, turn the rotary selector switch to “ON” and then select either “Cook” [160°F (71°C) – 200°F (93°C)] or “Fast Cook” (212°F/100°C). When cycle is complete, the steamer will automatically switch to “Hold” mode at which time the Steam ‘N’ Hold is ready for use. Please note, when steamer is in “Hold” mode, the thermostat setting will regulate the cooking chamber temperature even if the steamer is set in the “Fast Cook” mode.
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