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AccuTemp S3 Parts Diagram

STEAM ‘N’ HOLD
AccuTemp Products, Inc. 8415 North Clinton Park Fort Wayne, IN 46825260.469.3040
MP4007-0808
STEAMER
PARTS MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS i
DOCUMENT HISTORY ii
REPLACEMENT PARTS PAGE REFERENCE LIST iii -v
BILLOF MATERIAL 1-5
6 PAN COMMON COMPONENTS 6-10
3 PAN COMMON COMPONENTS - 11-12
CONTROL PANEL MODULE 13-14
QUICK RELEASE DOOR ASSEMBLY 15
QUICK RELEASE DOOR ASSEMBLY - OUTER 16
QUICK RELEASE DOOR ASSEMBLY - INNER 17-18
QUICK RELEASE DOOR ASSEMBLY - VALVE BRACKET ASSY 19
GAST VACUUM PUMP AND MUFFLER ASSEMBLY 20
VACUUM HOSE ASSEMBLY 21
COMPONENT BRACKET ASSEMBLY 22-23
VOLTAGE WATTAGE PHASE MODULE 24-27
SPECIAL OPTIONS MODULE 28-30
LEG BASE ASSEMBLY KIT 31
STEAMER DRAIN KIT 32
CAST HEATER REPLACEMENT KIT 33
PRESSURE SWITCH ASSEMBLY 34
WARRANTY STATEMENT 35
MP 4007-0808 STEAM’N’HOLD PARTS MANUAL Page i
DOCUMENT HISTORY
Current revision: Prior revision: ­Date: Date: None
Change
_____________________________________________________________ __________
Form MP4007-0808
STEAM ’N’ HOLD
STEAMER PARTS MANUAL Page ii
Steam"N"Hold Current Production
PART NUMBER
DESCRIPTION
MODEL
PAGE
Buzzers
AT0E-2807-1
Buzzer, Timer/Low Water
S3 & S6
22-23
Door
Quick Release Door -Current Production
AT1A-2912-1
QR Door Replacement - Right Hinged (floating inner)
S6
15
AT1A-2912-3
QR Door Replacement - Left Hand (floating inner)
S6
15
AT1A-2426-5
Floating Inner Door - Right hand
S6
17-18
AT1A-2426-6
Floating Inner door - Left Hand
S6
17-18
AT1A-2427-1
Valve Bracket Assy- (w/cups & rod)
S3 & S6
19
AT1A-2644-2
Quick Release Door handle
S3 & S6
16
AT1G-1830-1
Seal, QRD Suction Cup
S3 & S6
19
AT1H-2046-1
QRD, Spring Compression
S3 & S6
17-18
AT1M-3045-1
QRD Valve Cover
S3 & S6
17-18
AT1M-3046-1
QRD Latch Backer Plate -RH
S3 & S6
16
AT1M-3046-2
QRD Latch Backer Plate -LH
S3 & S6
16
AT1H-2058-2
Door Hinge (Pair)
S3 & S6
16
AT0F-2691-41011
Nut, 10-24 Waxed Nyloc
S3 & S6
16
AT0F-2061-41160
Screw, 10-24x13/4" Flat Hd Machine
S3 & S6
16
AT0F-2061-41140
Screw, 10-24x3/4" Flat Hd Machine
S3 & S6
16
Door Gasket
AT1G-2633-1
Gasket, Door S6 - Six Pan
S3 & S6
17-18
AT1G-2633-2
Gasket, Door S3 - 3 Pan
S3 & S6
17-18
Fittings/Screws
AT0F-2875-51050
Screw 1/4-20UNC x 5/8 Hex Head Machine Screw
S3 & S6
28
AT0F-1922-5000
Washer, 1/4" Helical Coil ( Drain Pan Bracket)
S3 & S6
28
AT0P-2987-2
Nylon Tee - Barbed 1/2x1/2x1/2
S3 & S6
21
AT0F-1046-31030
Truss Screws#8 x 3/8 SS
S3
11-12
AT0F-2777-31030
Screw, Self Tapping Truss Head 3/8"
S6
6,9
AT1P-2239
Ball Valve (drain)
S3 & S6
6,9,11-12
Fuses
AT0E-3162-1
Fuse, Slo-Blo 1/2 Amp
S3 & S6
22-23
Gauges
AT1A-3303-1
2" Thermometer Assembly
S3 & S6
13-14
AT0H-2614-1
2 " Vacuum Gauge Assembly
S3 & S6
13-14
Heaters
Cast Heater Kit; 208v 6kw, 230/7.3, 240/8, 380/6.7,
AT1A-3530-2
Cast Heater Kit; 240k/6kw
S3 & S6
34
Cast Heater Kit; 208v/8kw, 240/10.7, 380/9, 400/10,
Cast Heater Kit; 208v/12.0kw, 240/16, 380/13, 400/14.8,
AT1A-3530-6
Cast Heater Kit; 208v 10.0kw
S3 & S6
34
AT1A-3530-7
Cast Heater Kit; 208v 17.0kw
S3 & S6
34
Hoses
AT0P-2714-1
Hose Clamp 1/4
S3 & S6
21
AT0P-2714-2
Hose Clamp 1/2
S3 & S6
21
AT1P-2558-1
Hose 1/2 - 14"
S3 & S6
21
AT1P-2555-1
1/4" Silicone Hose - per ft'
S3 & S6
6,9
AT1P-2555-2
1/2" Silicone Hose - per ft'
S3 & S6
21
Lamps
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Page iii
AT0F-2691-41011 Nyloc Nut, Serrated hex #10-24 S3 & S6 Not Shown
AT0E-2731-1 Fuse, Slo-Blo 3 Amp S3 & S6 22-23
AT0H-3544-1 2" Lens Cover for Thermometer and Vacuum Gauge S3 & S6 Not Shown
AT1A-3530-1
AT1A-3530-3 AT1A-3530-4
400/7.4, 415/8, 440/9, 480/10.7 S3 & S6 34
415/10.7, 480/14 S3 & S6 34 415/16, 440/18 S3 & S6 34
Steam"N"Hold Current Production
PART NUMBER
DESCRIPTION
MODEL
PAGE
AT0E-1800-5
Pilot Lamp Unit, 208/240V (Red)
S6
13-14
AT0E-1800-4
Pilot Lamp Unit, 208/240V (Green)
S6
13-14
AT0E-1800-6
Pilot Lamp Unit, 208/240V (Amber)
S6
13-14
AT0E-1800-9
Pilot Lamp Unit, 208/240V (Clear)
S6
13-14
Legs
AT0H-3040-1
Rubber Foot Tip (Cooker)
S3 & S6
31
AT1A-3030-1
Leg Assembly Kit, Steamer
S3 & S6
32
Misc. Electronic
AT0E-2717-1
MOV Transient Suppressor, 275V
S3 & S6
Misc. Hardware
AT1M-2590-1
Bracket, Interior Tray Left
S6
6,10
AT1M-2590-1
Bracket, Interior Tray Right
S6
6,10
AT1A-2548-1
Assembly, Pan Rack
S3
11-12
AT1M-2872-1
Drain Pan Bracket
S3 & S6
28
Overlay Graphics
AT1L-2804-3
Overlay, 180M Timer and External Thermostat
S6
13-14
AT1L-2804-1
Overlay, 90M Timer and External Thermostat
S6
13-14
AT1L-2804-2
Overlay, 90M Timer and Internal Thermostat
S6
13-14
AT1L-2804-4
Overlay, 20 Minute Timer
S6
13-14
AT1L-2804-5
Overlay, 180 Minute Timer
S6
13-14
AT1L-2575-1
Overlay, 90 Minute Timer and External Thermostat
S3
13-14
AT1L-2575-2
Overlay, 90 Minute Timer and Internal Thermostat
S3
13-14
AT1L-2529-1
Overlay, Instructions
S3 & S6
15
Overtemp
AT1E-2653-3
Overtemp - Cast Heater Only
S3 & S6
6,9, 11-12
PCB
AT1E-2593-1
Light Control Board
S3
12-Nov
Power Cords
AT0A-2788-10
17KW Power Cord Assy
S6
Relays
AT0E-2059-3
Solid State Relay, (D & A2450)
S3 & S6
27
AT0E-2996-1
Heat Pad - SSR
S3 & S6
27
AT0E-1587-1
Contactor, 3 Pole 208/240
S3 & S6
6,9,11-12
AT0E-2825-1
Control Relay, 208V 3PDT
S3 & S6
21-22
AT0E-2825-2
Control Relay, 240V 3PDT
S3 & S6
21-23
AT0E-2825-3
Control Relay, 208/240V 3PDT ( Replaces -1 or -2)
S3 & S6
21-24
Sheet Metal
AT1M-2979-1
Exterior Shell, Steamer - 6 Pan - Internal Muffler
S6
24-26
Exterior Shell, Steamer - 6 Pan 14 KW and above -
AT1M-2981-1
Side Panel - 6 Pan, Right
S6
6,9
AT1M-2781-2
Bottom Shell, 6 Pan Steamer
S6
6,9
AT1M-2981-2
Side Panel - 6 Pan, Left
S6
6,9
Stands
Switches
AT0E-2874-2
Toggle Switch - Fast Cook/Thermostat
S6
13-14
AT1E-2647-1
Pressure Switch - Single Pressure Switch
S3 & S6
13-14
Pressure Switch - Dual Pressure Switch -14 KW and
AT0E-3336-1
Operator, AB Rotary Switch
S3
13-14
AT0E-3337-1
On Pushbutton, Steamer
S6
13-14
AT0E-3337-2
Off Pushbutton, Steamer
S3 & S6
13-14
AT0E-3338-1
On Contact, Steamer
S3 & S6
13-14
AT0E-3338-2
Off Contact, Steamer
S3 & S6
13-14
AT0E-3339-1
Pushbutton Lock Ring
S3 & S6
13-14
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Page iv
AT1M-2979-2
AT0H-2479-7 Stand Caster, Non-Break Stand Not Shown AT0H-2479-8 Stand Caster, Break Stand Not Shown
AT1E-2647-2
Internal Muffler S6 24-26
above S3 & S6 13-14
Steam"N"Hold Current Production
PART NUMBER
DESCRIPTION
MODEL
PAGE
Timers
AT0E-2297-1
Timer, 90 Minute
S3 & S6
13-14
AT0E-2297-2
Timer, 180 Minute
S3 & S6
13-14
AT0E-2297-3
Timer, 20 Minute
S3 & S6
13-14
AT0H-1455-2
Thermostat/Timer Repl. Knob-soft grip
S3 & S6
13-14
Thermocouples
AT0E-3386-1
Thermocouple
S3 & S6
6,9,11-12
Thermostats
AT0E-2559-2
AC Thermostat, Calibrated (100-200 F)
S3 & S6
13-14
Transformer
AT0E-2662-1
Transformer - for 440/480V
S3 & S6
24-25
Vacuum Pumps
AT1E-2991-1
Vacuum Pump, Gast (new style)
S3 & S6
20
Water Sensor
AT1E-2652
Probe Water Sensor
S3 & S6
6,9,11-12
AT1E-2654-1
PCB, Water Board Sensor
S3 & S6
20-21
Page v
RK935 Gast Vacuum Pump Rebuild Kit S3 & S6 Not Shown
B
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Page 1
Rev.
Sheet 1 of 5
8415 N. Clinton Park
Fort Wayne, IN 46825
AccuTemp Products, Inc.
BOM,
6 PAN FINAL
AT1A-3470
Drawing No.:
ECN: 352
D
Title:
Date
08-07-2007GLS
ALB 08-07-2007
Name
GLS 08-07-2007
Project Eng
Drawn
Checked
Size:
N/A
Material:
MODULE
Scale: 1:8
N/A
Finish:
DESCRIPTION
Do Not Scale Drawing
Unless otherwise specified,
Dimensions: Inches
COMMON
MODULE
Angular 1°
Bends: 90
Tolerances:
T.I.R .005
3 Place Decimal .005
2 Place Decimal .02
Comments:
√125 Micro Inches
GD&T Per ANSI Y14.5M
COMPONENTS
)
20 AT1A-3377-5 RH CHAMBER
22 AT1A-3377-5 RH CHAMBER
24 AT1A-3377-7 RH CHAMBER
25 AT1A-3377-5 RH CHAMBER
30 AT1A-3377-6 LH CHAMBER
32 AT1A-3377-6 LH CHAMBER
34 AT1A-3377-8 LH CHAMBER
35 AT1A-3377-6 LH CHAMBER
SHEETS 2 THROUGH SHEET 5 SHOW COMPONENT AND MODULE ASSEMBLY ORIENTATIONS.1.
DIGITS 13 & 14
NOTES:
Add the Module, Common Components derived from the model string digits 13 & 14.
Examples:
(S62083D0803020
20 = AT1A-3377-5
STEP 3. MODULE, COMMON COMPONENTS
EXAMPLE RESULT:
S62083D0803020 is made from modules AT1A-3472-28 + AT1A-3078-7 + AT1A-3377-5 + AT1T-3079-0
MODULE
AT1A-3078-730
AT1A-3078-1031
AT1A-3078-1032
AT1A-3078-1033
AT1A-3078-1034
AT1A-3078-1035
AT1A-3078-1036
AT1A-3078-8
AT1A-3078-1141
AT1A-3078-11
AT1A-3078-11
AT1A-3078-1146
AT1A-3078-950
AT1A-3078-12
AT1A-3078-12
CONTROL PANEL
40
42
43 AT1A-3078-11
44
45 AT1A-3078-11
51
52 AT1A-3078-12
53 AT1A-3078-12
54
55 AT1A-3078-12
56 AT1A-3078-12
20)
30
DIGITS 11 & 12
(S62083D080
See AT1T-2611 for internal thermostat settings represented by digit 12.
Add the Module, Control Panel derived from model string digits 11 & 12.
Example:
30 = AT1A-3078-7
MODULE,
AT1T-3079-2MARITIME SPECS
AT1T-3079-00 DRAIN PAN RAILS
SPECIAL OPTION
CONFIGURATION
AT1T-3079-4TAMPER-PROOF SPECS4
B
STEP 2. MODULE, CONTROL PANEL
MODULE,
DESCRIPTION
SPECIAL OPTION
4" LEGS WITH BULLET FEET AT1T-3079-5
5
B
)
0
2
DIGIT 14
WATTAGE /
AMPERAGE
0 = AT1T-3079-0
(S62083D080302
380V 13.0KW 20.3A
400V 7.4KW 10.7A
400V 10.0KW 14.2AAT1A-3472-41
400V 14.8KW 21.3A
415V 8.0KW 11.1AAT1A-3472-40S64155D080XXXX
415V 10.7KW 14.8A
415V 16.0KW 22.1A
480V 14.0KW 17.1A
Add the Module, Special Option derived from model string digit 14 for modification
of a standard model steamer.
Example:
RATED VOLTAGE /
STEP 4. MODULE, SPECIAL OPTION
PHASE
MODULE,
AT1A-3472-43
AT1A-3472-40
AT1A-3472-43
AT1A-3472-41
AT1A-3472-43
AT1A-3472-47 440V 9.0KW 11.8A
AT1A-3472-52
VOLTAGE WATTAGE
GLS/ALB01-15-08
GLS/ALB
DATE APPR
8/31/07RELEASED TO PRODUCTIONA
No.
DIGITS 1-10
S62081D060XXXX AT1A-3472-25 208V 6.0KW 16.7A
S62083D080XXXX AT1A-3472-28 208V 8.0KW 22.2A
GENERIC MODEL
Example:
and find the corresponding Module, Voltage Wattage Phase.
Using model string digits 1 though 10, locate the generic model number in the chart
created from the Steamer Model String Number Configuration (AT1T-2611), and follow steps 1 through 4.
AT1A-3470 MODULAR BOM FOR 6 PAN STEAMERS
To build up a complete 6 pan steamer assembly BOM, begin with the desired steamer model number,
Example: S62083D0803020
STEP 1. MODULE, VOLTAGE WATTAGE PHASE
Generic Model No. = S62083D080XXXX
Voltage Wattage Phase Module No. = AT1A-3472-28
S62083D100XXXX AT1A-3472-29 208V 10.0KW 27.8A
S62083D120XXXX AT1A-3472-30 208V 12.0KW 33.3A
S62083D170XXXX AT1A-3472-31 208V 17.0KW 47.2A
S62301D073XXXX AT1A-3472-32 230V 7.3KW 31.9A
S62401D060XXXX AT1A-3472-33 240V 6.0KW 25.0A
S62403D080XXXX AT1A-3472-36 240V 8.0KW 19.3A
S62403D107XXXX AT1A-3472-37 240V 10.7KW 25.7A
B
S62403D160XXXX AT1A-3472-39 240V 16.0KW 38.5A
S63805D067XXXX AT1A-3472-40 380V 6.7KW 10.2A
S63805D090XXXX AT1A-3472-41 380V 9.0KW 13.5A
S63805D130XXXX
S64005D074XXXX
S64005D148XXXX
S64005D100XXXX
S64155D107XXXX
S64155D160XXXX
S64403D180XXXX AT1A-3472-51 440V 18.0KW 23.5A
S64803D140XXXX
REVISIONS
TO ALL GENERIC MODEL NO
AMPERAGE WAS RATED VOLTAGE /
3472-38; 240V 10.7KW 25.7A WAS 240V
CHG'D: (STEP #1) S62403D107XXXX WAS
PRISON; RATED VOLTAGE / WATTAGE /
12.0KW; (STEP #4) TAMPER-PROOF WAS
S62403D120XXXX; AT1A-3472-37 WAS AT1A-
WATTAGE; ADDED: (STEP #1) AMPERAGE
REV DESCRIPTION
389 B
352
ECN
S64403D090XXXX
B
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Page 2
Rev.
Sheet 2 of 5
8415 N. Clinton Park
Fort Wayne, IN 46825
AccuTemp Products, Inc.
BOM,
6 PAN FINAL
AT1A-3470
Drawing No.:Size:
ECN: 352
D
Title:
Date
Name
08-07-2007
08-07-2007GLS
ALB 08-07-2007
GLS
N/A
Project Eng
Drawn
Checked
Material:
Scale: 1:4
N/A
Finish:
AT1A-3377
MODULE, 6 PAN COMMON COMPONENTS
AT1T-3079
MODULE, SPECIAL OPTION
Do Not Scale Drawing
Unless otherwise specified,
Dimensions: Inches
Angular 1°
Bends: 90
Tolerances:
T.I.R .005
3 Place Decimal .005
2 Place Decimal .02
Comments:
√125 Micro Inches
GD&T Per ANSI Y14.5M
AT1A-3472
MODULE, VOLTAGE WATTAGE PHASE
AT1A-3078
MODULE, STEAMER CONTROL PANEL
AT1A-3377
MODULE, 6 PAN COMMON COMPONENTS
B
Page 3
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Rev.Drawing No.:
Sheet 3 of 5
8415 N. Clinton Park
Fort Wayne, IN 46825
AccuTemp Products, Inc.
BOM,
AT1A-3470
6 PAN FINAL
ECN: 352
D
Title:
Date
08-07-2007
08-07-2007
08-07-2007
GLS
GLS
ALB
Name
Size:
N/A
Scale: 1:6
N/A
Project Eng
Drawn
Checked
Unless otherwise specified,
Dimensions: Inches
Bends: 90
Tolerances:
Material:
T.I.R .005
3 Place Decimal .005
2 Place Decimal .02
Angular 1°
Finish:
Do Not Scale Drawing
Comments:
√125 Micro Inches
GD&T Per ANSI Y14.5M
AT1A-3472 MODULE
(REMAINING ITEMS BELONG
TO AT1A-3377)
ALL MODELS
1
B
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Page 4
Rev.Drawing No.:
Sheet 4 of 5
8415 N. Clinton Park
Fort Wayne, IN 46825
AccuTemp Products, Inc.
BOM,
.12
.02
6 PAN FINAL
AT1A-3470
ECN: 352
D
Title:
Date
08-07-2007
08-07-2007
08-07-2007GLS
Size:
PUMP HEAD
ALB
Name
GLS
N/A
Project Eng
Drawn
Checked
Material:
VACUUM PUMP SHOULD BE INSTALLED AND
SOME COMPONENTS ARE REMOVED FOR CLARITY
INSIDE OF THE EXTERIOR SHELL AND THE VACUUM
ADJUSTED TO THE DIMENSION SHOWN BETWEEN THE
Scale: 1:6
N/A
Finish:
AT1A-3377 MODULE
AT1A-3377 MODULE
AT1A-3472 MODULE
AT1A-3377 MODULE
Do Not Scale Drawing
Unless otherwise specified,
Dimensions: Inches
Angular 1°
Bends: 90
Tolerances:
T.I.R .005
3 Place Decimal .005
2 Place Decimal .02
Comments:
√125 Micro Inches
GD&T Per ANSI Y14.5M
3
SOME COMPONENTS ARE REMOVED FOR CLARITY
SOME COMPONENTS ARE REMOVED FOR CLARITY
(SEE INDIVIDUAL MODULAR DRAWINGS FOR APPLICABLE PART NUMBERS)
5
(SEE INDIVIDUAL MODULAR DRAWINGS FOR APPLICABLE PART NUMBERS)
AT1A-3377 MODULE
AT1A-3472 MODULE
AT1A-3472 MODULE
AT1A-3377 MODULE
AT1A-3472 MODULE
AT1A-3078 MODULE
AT1A-3472 MODULE
AT1A-3078 MODULE
2
SOME COMPONENTS ARE REMOVED FOR CLARITY
SOME COMPONENTS ARE REMOVED FOR CLARITY
4
(SEE INDIVIDUAL MODULAR DRAWINGS FOR APPLICABLE PART NUMBERS)
(SEE INDIVIDUAL MODULAR DRAWINGS FOR APPLICABLE PART NUMBERS)
B
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Page 5
Rev.
Sheet 5 of 5
8415 N. Clinton Park
Fort Wayne, IN 46825
AccuTemp Products, Inc.
BOM,
6 PAN FINAL
AT1A-3470
Drawing No.:
ECN: 352
D
Title:
Date
08-07-2007
08-07-2007
08-07-2007GLS
ALB
Name
GLS
Project Eng
Drawn
Checked
Size:
N/A
Material:
Scale: 1:6
N/A
Finish:
Do Not Scale Drawing
Unless otherwise specified,
Dimensions: Inches
Angular 1°
Bends: 90
Tolerances:
T.I.R .005
3 Place Decimal .005
2 Place Decimal .02
Comments:
√125 Micro Inches
GD&T Per ANSI Y14.5M
7
SOME COMPONENTS ARE REMOVED FOR CLARITY
(SEE INDIVIDUAL MODULAR DRAWINGS FOR APPLICABLE PART NUMBERS)
AT1A-3377 MODULE
AT1A-3472 MODULE
AT1A-3472 MODULE
POWER CABLE GROUND
AT1A-3472 MODULE
WATER SENSOR PCB GROUND
AT1T-3079 MODULE
6
AT1A-3472 MODULE
SOME COMPONENTS ARE REMOVED FOR CLARITY
SOME COMPONENTS ARE REMOVED FOR CLARITY
8
(SEE INDIVIDUAL MODULAR DRAWINGS FOR APPLICABLE PART NUMBERS)
(SEE INDIVIDUAL MODULAR DRAWINGS FOR APPLICABLE PART NUMBERS)
F
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Page 6
Rev
8415 N. Clinton Park
Fort Wayne, IN 46825
AccuTemp Products, Inc.
Sheet 1 of 5
Title
Date
3/16/2007
3/16/2007
3/16/2007
ALB
DPS
DPS
Name
Checked
Project Eng
Drawn
.02
DESCRIPTION
1°
MODULE 6 PAN
Drawing No.
COMMON COMPONENTS
ECN: 328
E
AT1A-3377
Size
N/A
Material:
.005
.005
Scale: 1:4
N/A
Finish:
THREAD LOCKER LIQUID 243
WASHER, FENDER
PCB, 208/240VAC WATER SENSOR
BRACKET, WATER SENSOR AUTO-FILL
ASSY, GAST VACUUM PUMP MUFFLER
LABEL, SERIAL NUMBER DATA
SCREW, #8-32x3/8" DRL SPAN PAN HD MACH
SCREW, #8-32 x 3/8 PHLP TRUSS HEAD
LABEL STEAMER LEGS
76
75
74
73
72
72
71
PIPE THREAD SEALANT
BALL VALVE
66
67
68
69
70
THREAD LOCKER LIQUID 246
WAKEFIELD 120 THERMAL JOINT COMPOUND
WASHER, FIBER
65
64
WASHER, Ø.937 OD BELLEVILLE
WASHER, Ø1.00 OD BELLEVILLE
WASHER, 1/4" HELICAL SPRING LOCK
WASHER 1/4 PLAIN CUSTOM
WASHER 1/4 TYPE B PLAIN
WASHER #10 TYPE B PLAIN
NUT, SPECIAL LOCKING 1/4-20UNC-2B
NUT, CENTERLOCK LOCK
NUT, #6-32 NYLOC
NUT, #10-24UNC HEX SERRATED
63
62
61
60
59
58
57
56
55
54
SCREW, #6-32UNC X 1 1/4 PHILIPS ROUND HEAD MACHINE
SCREW, #6-32x1 1/4" DRL SPAN PAN HD MACH
53
53
SCREW, #8 TYPE AB X 3/8 DRL SPAN PAN HD
SCREW, #8 TYPE AB X 3/8 TRUSS HD
SCREW, #10-24UNC X 1/2 PHILIPS ROUND HEAD MACHINE
SCREW, #10-24 x 3/4" DRL SPAN FLT HD MACH
SCREW, #10-24 x ¾" FLAT HD MACHINE
SCREW, 1/4-20UNC X 5/8 HEX HEAD MACHINE
LOOSE PIECES, STEAMER
LABEL, SERIAL NUMBER
FITTING, 1/8" NPT TO ½" HOSE BARB
1/2" ID HOSE CLAMP
1/4" ID HOSE CLAMP
ELBOW 90º COMPRESSION
BUMPER RUBBER
ENVELOPE, CLEAR
THERMOCOUPLE, RING
PROBE, WATER SENSOR
INSULATION, STEAMER
52
52
51
50
50
49
48
47
46
45
44
43
42
41
40
39
38
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
37
36
35
34
33
32
31
30
29
INSULATION, STEAMER
INSULATION, STEAMER
INSULATION, STEAMER
28
27
OVERTEMP SWITCH
26
25
OVERTEMP BRACKET
3 POLE CONTACTOR
PAN RACK SOLID RIGHT HAND
PAN RACK SOLID LEFT HAND
24
23
22
21
20
RAIL, PAN SUPPORT RIGHT HAND
RAIL, PAN SUPPORT LEFT HAND
COVER, STEAMER DRAIN
CENTER HEATER MOUNT
DRIP EDGE
DRIP EDGE
HOSE ASSEMBLY
HEATER MOUNTING BRACKET ASSY
HEATER MOUNTING BRACKET ASSY
ASSY, FRONT BOTTOM Z BRACKET
ASSY, REAR BOTTOM Z BRACKET
HOSE ASSEMBLY
SHIM
9
8
19
18
17
16
15
14
13
12
11
10
7
STRIKE
DOOR ASSEMBLY 6 PAN LEFT HAND PRISON
DOOR ASSEMBLY 6 PAN RIGHT HAND PRISON
DOOR ASSEMBLY 6 PAN LEFT HAND
DOOR ASSEMBLY 6 PAN RIGHT HAND
PANEL, LEFT SIDE
PANEL, RIGHT SIDE
BOTTOM SHELL (6 PAN)
CHAMBER WELD ASSEMBLY 6 PAN STEAMER - LH CAST TAMPER-PROOF
CHAMBER WELD ASSEMBLY 6 PAN STEAMER - RH CAST TAMPER-PROOF
CHAMBER WELD ASSEMBLY 6 PAN STEAMER - LH CAST
CHAMBER WELD ASSEMBLY 6 PAN STEAMER - RH CAST
CHAMBER WELD ASSY 6 PAN STEAMER - LH FIREBAR TAMPER-PROOF UNIT
CHAMBER WELD ASSEMBLY 6 PAN STEAMER
CHAMBER WELD ASSY 6 PAN STEAMER - LH FIREBAR
HAMBER WELD ASSY 6 PAN STEAMER - RH FIREBAR
6
5
5
5
5
4
3
2
1
1
1
1
1
1
1
1
ITEM
T.I.R
2 Place Decimal
Unless otherwise specified,
Dimensions: Inches
Bends: 90
3 Place Decimal
Tolerances:
Angular
Comments:
√125 Micro Inches
GD&T Per ANSI Y14.5M
Do Not Scale Drawing
AT1E-2654-1
AT1M-3428-2
AT1A-3099-1
AT1L-3357-1
AT0F-3448-31036
- -
2 2
- -
AT0F-1046-31030
AT1L-2624-1
AT0H-3102-1
AT1P-2239-1
AT0H-3065-2
AT0H-3412-1
2 2
- - - -
- -
- - - -
2 2
AT0H-3065-1
AT0F-3405-1
AT0F-2899-1
AT0F-2663-2
AT0F-2663-1
- - - -
- - - ­32 32 32 32
AT0F-1922-50002
AT0F-1052-53000
AT0F-1052-51002
AT0F-1052-41002
AT0F-3401-1
AT0F-2895-51002
32 32 32 32
- - - ­40 40 40 40
AT0F-2755-21100
AT0F-2451-32036
AT0F-2691-21002
AT0F-1017-41002
AT0F-3448-21106
AT0F-2777-31030
-
- -
2
57 57
- - -
11 11 11 11
2
57 57
- -
- - -
- -
2
57 57
AT0F-2755-41042
AT0F-3480-41066
AT0F-2061-41060
AT0F-2875-51052
AT1A-3387-1
AT1L-3369-1
- -
8 8
- -
8 8
- -
8 8
AT0P-2618-2
AT0P-2714-2
AT0P-2714-1
AT0P-2096-3
AT1H-3388-1
-
2
-
2
-
2
AT0S-3398-1
AT0E-3386-1
AT1E-2652-1
AT1I-2866-10
AT1I-2866-19
- -
1
-
1 1 1 1
AT1I-2866-18
AT1I-2866-17
AT1I-2866-16
AT1I-2866-15
AT1I-2866-11
- -
- -
1
1
-
-
AT1I-2866-9
AT1I-2866-7
AT1I-2866-6
AT1I-2866-5
1 1 1 1
10 10 10 10
AT1I-2866-2
AT1I-2866-1
AT1E-2653-3
- -
1
-
AT1M-2651-2
AT0E-1587-1
AT1M-2905-2
- -
1 1 1 1
1 1
- -
AT1M-2590-2
AT1M-2905-1
- -
8 8
- -
1 1
- -
8 8
AT1M-2590-1
AT1M-3348-1
AT1M-2863-3
AT1M-2573-2
AT1M-2573-1
8 8
- -
4 4 4 4
8 8
AT1A-3066-6
AT1A-3400-2
AT1A-3400-1
AT1A-2626-3
AT1A-2623-3
- -
- -
1
1
-
-
1 1 1 1
1 1 1 1
AT1A-3066-4
AT1H-2432-J
AT1H-2432-H
AT1A-2912-6
AT1A-2912-5
- -
- - -
1
1
- - -
AT1A-2912-3
AT1A-2912-1
AT1M-2981-2
AT1M-2981-1
AT1A-3409-2
-
1
1
- - -
- - -
1
1
AT1A-2968-8
AT1A-2968-7
AT1A-2968-6
AT1A-2968-5
AT1A-2968-4
- - -
- - - -
1
- - - - -
1
- - - - - -
1
AT1A-2968-3
AT1A-2968-2
AT1A-2968-1
-
1
- -
1
1
PART NUMBER
AT1A-3377-1
CC
QTY
AT1A-3377-2
QTY
AT1A-3377-3
QTY
AT1A-3377-4
QTY
AT3A-3377-5
CC
QTY
AT1A-3377-6
QTY
D
1 1 1 1 1 1 1 1
D
1 1 1 1 1 1 1 1
D
1 1 1 1 1 1 1 1
C
1 1 1 1 1 1 1 1
A C
2 2
A
AT1A-3377-7
- - -
-
- - -
1
- - - - - - -
1
QTY
AT1A-3377-8
- -
1 1 1 1 1 1 1 1
A
A
1 1 1 1 1 1 1 1
AR AR AR AR AR AR AR AR
AR AR AR AR
E
AR AR AR AR
AR AR AR AR AR AR AR AR
24 24 24 24
E
8 8 8 8 8 8 8 8
E
24 24 24 24
E
- - - -
2 2 2 2 2 2 2 2
- - - -
2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4
E
24 24 24 24
E
- - - -
6 4 6 4 6 4 6 4
9 9 9 9
E
A D
A
C E
2
A
- ­57 57
A
C
A
- -
4 4 4 4 4 4 4 4
A
C
8 8
- -
2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
2
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
E
A
2 2 2 2 2 2 2 2
- - - -
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
11 11 11 11 11 11 11 11
A
- - - -
- - - -
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
A
12 12 12 12 12 12 12 12
1 1 1 1
A B
- - - -
1 1 1 1 1 1 1 1
1 1
1 1
A
- -
- -
1 1 1 1 1 1 1 1
- - - -
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1
1 1 1 1
- - - -
- - - -
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
C
1
C
-
- -
- - -
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
A
1
-
- -
- - -
- - - -
- - - - -
- - - - - -
- - - - - - -
QTY
SEE AT1A-3359 MODULE, VOLTAGE WATTAGE PHASE FOR COMPONENT DETAILS.
TORQUE ITEM 56 (AT0F-2895-51002) NUTS TO 45±5 IN-LBS.
TORQUE ITEM 57 (AT0F-3401-1) SPECIAL LOCKING NUT TO 25±2 IN-LBS, STARTING IN THE CENTER
HEATING ELEMENTS ARE NUMBERED ONE TO THREE, FROM THE BACK TO THE FRONT OF THE STEAMER.
APPLY THIN FILM OF ITEM 68 (AT0H-3412-1) WAKEFIELD 120 THERMAL JOINT COMPOUND TO THE BOTTOM
APPLY ITEM 67 (AT0H-3065-2) LOCTITE 246 ONLY TO THE THREADS OF ITEM 25 (AT1E-2653-3) OVERTEMP SWITCH.
PLACE ITEM 48 (AT1A-3387-1) STEAMER LOOSE PIECES INTO EMPTY, DRY CHAMBER FOR SHIPPING.
TORQUE ITEM 39 (AT1E-2652-1) WATER SENSOR PROBE NUTS TO 11-14 IN-LBS.
APPLY ITEM 69 (AT0H-3102-1)THREAD SEALANT ON CUSTOM PIPE NIPPLE (AT1P-2476-1) ON CHAMBER WELD ASSEMBLY
APPLY ITEM 71 (AT1L-2624-1) LABEL TO ITEM 2 (AT1A-3409) BOTTOM SHELL APPROXIMATELY
SEE AT1A-3472 MODULE, VOLTAGE WATTAGE PHASE FOR COMPONENT DETAILS.
SEE AT1A-3352 BOM, 6 PAN FINAL FOR WATLOW FIREBAR HEATER DESIGN OR AT1A-3470 BOM, 6 PAN FINAL FOR CAST IN HEATER
LRW/ALB
03-19-08
CHG'D: (NOTE 4) 25±2 WAS 14±2
GLS/ALB
11-05-07
CHG'D: (BOM, GROUP AT1A-3377-3) ITEM50,
AT0F-2061-41060, QTY (-) WAS 8; ITEM 53, AT0F-
3448-21106, QTY (-) WAS 2; ITEM 55 QTY 4 WAS
6; ITEM 57, QTY (-) WAS 2; ITEM 58, QTY 4 WAS 8;
ITEM 63, QTY (-) WAS 2; ITEM 64, QTY 8 WAS 12;
ITEM 65, QTY (-) WAS 2; ITEM 68 QTY (-) WAS 1;
ADDED: (SHT 4, CV & SHT5, LHV) BALLOON #66
CHG'D: (GROUPS -1 THRU -4, ITEM #54) QTY 11
WAS 9, (BOM GROUPS -5 THRU -8, ITEM #54)
GLS/ALB
08-25-07
QTY 9 WAS 7, NOTE #1 “SEE AT1A-3352 BOM, 6
PAN FINAL FOR WATLOW FIREBAR HEATER
DESIGN OR AT1A-3470 BOM, 6 PAN FINAL FOR
CAST IN HEATER DESIGN, COMPONENT AND
MODULE ASSEMBLY ORIENTATIONS.” WAS “SEE
AT1A-3352 BOM, 6 PAN FINAL FOR COMPONENT
AND MODULE ASSEMBLY ORIENTATIONS.”, (SHT
GLS/DDI
08/16/07
3 LF) FLAG NOTE 12 WAS FLAG NOTE 2;
ADDED: (ALL GROUPS) ITEMS #74, #75 & #76;
NOTE 12 ; UPDATED VIEWS
RMV'D: (NOTE #4) “THEN LOOSEN 1/4 TURN”
CHG'D: (NOTE #4) 14 IN-LBS WAS 30; (GROUPS
AT1A-3377-3,-4,-7,-8) ITEM #50, AT0F-2061-41060
QTY 0 WAS 8; ITEM #52, AT0F-2451-32036 WAS
AT0F-2451-1 (GROUPS AT1A-3377-4,-8) ITEM #53,
AT0F-2755-21100 QTY 0 WAS 2; ITEM #72, AT0F-
3448-31036 WAS AT0F-3448-1 CLARIFIED VIEWS
ON SHTS 4 & 5, MOVED ITEM 39 BALLOON FROM
SHT 5 TO SHT 4
ADDED: (GROUPS AT1A-3377-3,-4,-7 & -8) ITEM
#50, AT0F-3480-41066 QTY 8; ITEM #5, AT1A-
2912-5 & -6; ITEM #73; (GROUPS AT1A-3377-4 & -
8) ITEM #53, AT0F-3448-21106
GLS/ALB
06-14-07
NOTE 2
WAS AT1E-2653-2, (SHT #2 LV) ITEM #24
AT0E-1587-3, ITEM #28 AT1I-2866-5 WAS AT1I-
RVM'D: (SHT #1 ITEM #24 GROUPS -1 THRU -4)
BALLOON; ADDED: (SHT #2) ADDITIONAL FLAG
WAS AT1A-3409-1, ITEM #22 AT0E-1587-1 WAS
AT0F-1052-21002; CHG'D: ITEM #2 AT1A-3409-2
REMOVED: AT1M-2865-1, AT1L-W1, AT1I-2866-8 &
2866-2, ITEM #32 AT1I-2866-11 WAS AT1I-2688-8,
ITEM #49 AT0F-2875-51052 WAS AT0F-2875-51041,
GLS/ALB
05-04-07
2755-21100 WAS AT0F-2755-41090, ITEM #54
ITEM #51 AT0F-2755-41042 WAS AT0F-2755-41060,
(AT0F-1017-41002) GROUP -1 & -3 QTY 9 WAS 5
ITEM #52 (AT0F-2777-31030) QTY 57 WAS 62, ITEM
#52 (AT0F-2451-1) QTY 57 WAS 62, ITEM #53 AT0F-
WAS 8 GROUPS -2, -4, -6 & -8 QTY 6 WAS 8,
GROUPS -2 & -4 QTY 9 WAS 7 GROUPS -5 & -7
GROUPS -1,-2,-3 & -4 ITEM #24 AT1E-2653-2 WAS
QTY 7 WAS 3 GROUPS -7 & -8 QTY 7 WAS 5, ITEM
#55 (AT0F-2691-21002) GROUP -1,-3, -5 & -7 QTY 4
31030 & AT0F-3448-1), NOTE #10 & #11
ITEM #71 (ATIL-2624-1), ITEM #72 (AT0F-1046-
AT1E-2653-1; ADDED ITEM #70 (AT1P-2239-1) &
APPR
DPS/ALB
DATE
03-26-07
REVISIONS
DESCRIPTION
RELEASED TO PRODUCTION
NOTES:
1.
DESIGN, COMPONENT AND MODULE ASSEMBLY ORIENTATIONS.
D
2
3
4
AND WORKING FIRST TO THE SIDES (SIDES OF STEAMER CHAMBER) AND THEN TO THE ENDS
(FRONT AND BACK OF STEAMER CHAMBER) OF THE HEATER. TIGHTEN TWICE IN THIS MANNER.
F
C
5
6
7
8
OF ITEM 25 (AT1E-2653-3) OVERTEMP SWITCH.
9
DO NOT EXCEED 14 IN-LBS AS THIS WILL STRIP THE THREADS.
A
10
(AT1A-2968) BEFORE SECURELY MOUNTING BALL VALVE (AT1P-2239-1).
11
.25" FROM THE CONTROL PANEL SIDE AND 9.00" BACK FROM THE FRONT. ORIENT THE LABEL
SO THAT THE TEXT CAN BE READ FROM THE LEFT SIDE OF THE STEAMER IN ITS NORMAL UPRIGHT POSITION.
A
12
D
F
398
E
377
D
352
C
364
B
350
A
340
328
REV
ECN
F
Form MP4007-0808 AccuTemp Steam'N'Hold Parts Manual
Rev
8415 N. Clinton Park
Fort Wayne, IN 46825
AccuTemp Products, Inc.
Sheet 3 of 5
32
A
Date
3/16/2007
ALB
Name
Drawn
MODULE 6 PAN
Drawing No.
COMMON COMPONENTS
E
AT1A-3377
Title
3/16/2007
3/16/2007
DPS
DPS
Checked
Project Eng
.02
1°
Size
N/A
Material:
.005
.005
Finish:
ECN: 328
Scale: 1:4
N/A
A
29
26
T.I.R
2 Place Decimal
Unless otherwise specified,
Dimensions: Inches
Bends: 90
3 Place Decimal
Tolerances:
Angular
Comments:
√125 Micro Inches
GD&T Per ANSI Y14.5M
Do Not Scale Drawing
36
37
35
26
A
28
32
A
27
33
34
32
A
AT1A-3377-5 THRU AT1A-3377-8
SOME COMPONENTS ARE REMOVED FOR CLARITY
OTHERWISE SAME AS AT1A-3377-1 THRU AT1A-3377-4
D
12
12
65
63
4
57
PIN 3
5
PIN 2
5
PIN 1
5
7
2568
6
A
51
58
11
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