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Wallbox
eMH3
Operating Manual
VERSION: EMH3-2016-10-28-UM
ARTICLE NO. 0301590
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Contact
Manufacturer
ABL SURSUM
Bayerische Elektrozubehör GmbH & Co. KG
Albert-Büttner-Straße 11
91207 Lauf / Pegnitz
Germany
Phone +49 (0) 9123 188-0
Fax +49 (0) 9123 188-188
Customer
Support
Web www.abl.de
Mail info@abl.de
Phone +49(0)9123 188-600
Email emobility.support@abl.de
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Contents
Contact . . . . . . . . . . . . . . . . . . . . . .ii
Important information . . . . . . . . . . . . . . . . . . . . . . 1
About this manual . . . . . . . . . . . . . . . . .1
Safety notices in this manual . . . . . . . . . . . . . 1
Safety notices on the device . . . . . . . . . . . . . 2
General safety information . . . . . . . . . . . . . .2
General product information . . . . . . . . . . . . .3
User information . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introducing the product . . . . . . . . . . . . . . . 6
Unpacking and components included . . . . . . . . .7
Identifying your model variant . . . . . . . . . . . .7
Available accessories . . . . . . . . . . . . . . . . 9
Taking into operation and charging procedure . . . . . . . . 11
Safety information for taking the wallbox into
operation . . . . . . . . . . . . . . . . . . . . 12
Operating instructions . . . . . . . . . . . . . . . 12
Description of the RFID module . . . . . . . . . . . 13
Deactivating and reactivating of the charging
function via RFID . . . . . . . . . . . . . . . . . 14
Registering additional RFID cards . . . . . . . . . . 15
Resetting RFID cards . . . . . . . . . . . . . . . 15
Operating status (RFID module) . . . . . . . . . . . 16
Charging procedure . . . . . . . . . . . . . . . . 17
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Resolving errors . . . . . . . . . . . . . . . . . . . . . . . . 19
Error messages during the charging procedure . . . . 19
Error codes for RFID module operation . . . . . . . . 20
Disruptions to the operation of the charging station
and solutions . . . . . . . . . . . . . . . . . . 20
Checking the internal RCCBs . . . . . . . . . . . . 21
Taking the wallbox out of and back into operation . . . 22
Frequently asked questions . . . . . . . . . . . . 23
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical specifications . . . . . . . . . . . . . . 25
Scale drawings and dimensions . . . . . . . . . . . 27
Guidelines & Norms . . . . . . . . . . . . . . . 28
CE certification and compliance declaration . . . . . . 29
Glossary & Definitions . . . . . . . . . . . . . . . 29
Trademarks . . . . . . . . . . . . . . . . . . . 30
Intellectual Property & Copyright . . . . . . . . . . 30
Disposal advice . . . . . . . . . . . . . . . . . 30
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Important InformatIon
Important information
About this manual
This manual documents the steps and options necessary for set up and operation of
your ABL Wallbox. For quick and easy reference, certain sections of this manual are
specially formatted.
• Descriptions listing equally valid options (as is the case here) are indicated by bullet
points.
• Descriptions that describe performing a function are shown in the form of numerical
lists indicating the order of the individual working steps.
Please make sure you read this manual, as it contains important information for using the wallbox with your electric vehicle. Please especially follow all operational and
safety notices that are printed in this manual.
Keep this manual in a safe place for future reference. In case the wallbox is operated
by several users, the contents of this manual, and the safety notices in particular, must
in all cases be passed on to each individual user or made available to them.
All measurements in this manual are in millimeters. Where necessary, the scale is
indicated for different illustrations.
Please note that all technical details, specifications and design characteristics of the
product may be changed without prior notice.
Safety notices in this manual
In particular, the warnings and safety measures in this manual that are marked as follows must be adhered to. The symbols carry the following meanings:
DANGER!
Sections marked with this symbol draw attention to electrical voltages that
represent a danger to life and limb. Actions marked with this symbol must
not be carried out under any circumstances.
CAUTION!
Sections marked with this symbol draw attention to further hazards that
may lead to damage to the device itself or to other electric devices. Actions
marked with this symbol must be carried out with special care.
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Important InformatIon
PLEASE NOTE:
Sections marked with this symbol draw attention to further important information and special features that are necessary for operating the device
successfully. Actions marked with this symbol should be carried out as
required.
Safety notices on the device
Further operational and safety notices are provided on the outside of the housing and
on the electronic components cover inside the wallbox. These symbols carry the following meanings:
WARNING!
Please ensure that you first read the operating manual (this document),
especially before you open the housing cover of your ABL Wallbox.
WARNING!
After opening the housing, dangerous electrical voltages may be present
inside the wallbox.
General safety information
Please pay attention to the following points:
• Read this manual carefully.
• Heed all warnings.
• Follow all instructions.
• The wallbox must be installed, connected and approved for operation according to
local regulations and conditions by a qualified specialist electrical contractor.
• Please ensure that a minimum distance of 50 cm to the wallbox is kept on all sides
after installation.
• Under no circumstances remove the protective cover for electronic components behind the housing cover of the ABL Wallbox. Cleaning or maintenance of components
behind this cover is not necessary, and must under no circumstances be performed
by the user.
• The ABL Wallbox must only be operated with the housing cover closed and locked:
Before charging, ensure that the housing cover is closed and lock it using the triangular key supplied.
• Only use accessories intended and sold for the device by ABL.
• Do not operate this wallbox in close vicinity to running water or water jets: However,
the ABL Wallbox is sufficiently protected against water splashes and sprays accord-
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ing to the respective protection degrees.
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Important InformatIon
• The ABL Wallbox must not be installed in areas subject to flooding.
• The ABL Wallbox must not be installed in explosive atmosphere areas (EX areas).
• The ABL Wallbox must not be covered with stickers or other objects or materials so
that sufficient air circulation is ensured at all times.
• No liquids, or objects or receptacles containing liquids must be placed on the housing.
• Please note that operating a radio transmitter in the immediate vicinity (< 20 cm) of
the wallbox may lead to malfunctions and should therefore be avoided.
• This device is not intended to be used by persons with limited physical, sensory or
mental abilities (including children) and/or lacking knowledge, unless they are supervised by someone responsible for their safety or have received instructions from
such a person on how to use the device.
• Children must be supervised so that they do not play with the device.
• Please note that the ABL Wallbox may be installed and operated at elevations of
max. 2,000 meters AMSL (above mean sea level).
General product information
This ABL Wallbox represents the current state of technology and complies with all current technical safety requirements, guidelines and standards. The safety information
provided in this manual serves to ensure the proper and safe operation of the device.
Disregard of or actions contrary to the safety information and instructions contained in
this manual may lead to electric shock, fire and/or severe injury. Malfunctions affecting
the safety of persons, connected electric devices or the device itself must be repaired
by a qualified electrical contractor.
Should a malfunction occur with the wallbox, please always contact the company that
carried out the installation first. If the malfunction can still not be resolved, please contact your local ABL technical support.
Always contact your local ABL technical support if:
• the housing has been damaged mechanically,
• the housing cover has been removed or can no longer be closed or locked,
• sufficient protection against splashing water and/or foreign objects is obviously no
longer evident,
• there is functional or visible damage to the charging socket or external charging
cable
• or the wallbox does not function properly or has been otherwise damaged.
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Important InformatIon
DANGER!
Should you detect damage to the housing, charging socket or charging
cable, you must take the wallbox out of operation immediately via the
upstream fuse(s) in your domestic power distribution box and the internal
residual current circuit breaker: No further use of the wallbox is permitted
in this case! Please contact your local ABL technical support!
User information
To operate your wallbox, please note these instructions:
• The device must always be connected to the protective earth conductor of your
electricity supply. The protective earth connection will be made and checked by the
installing contractor. After installation, only qualified specialist electrical contractors
may make changes.
• The wallbox should not be installed in areas of high pedestrian traffic. Installation
along thoroughfares and marked escape routes should be especially avoided.
• When there is no charging procedure under way, the charging cable should always
be unplugged and stored to avoid trip hazards.
• Ensure that the rated voltage and rated current of the device comply with the parameters of your local electricity grid and that the rated output is not exceeded during the charging procedure.
• At all times comply with local safety regulations for the country in which you operate
the wallbox.
• To disconnect the wallbox completely from the power grid, the power supply must
be interrupted using the upstream fuse(s) and the internal residual current circuit
breaker (RCCB).
• Never operate the wallbox in a confined space. In particular, you must ensure that
the vehicle can be parked at a suitable distance from the wallbox and connected
without any strain on the charging cable.
• A parking spot for the vehicle must be planned for in the area in front of the wallbox.
The distance between vehicle and wallbox should be at least 50 cm and no more
than 5 m.
• Make sure that the cover of the wallbox housing is always closed and locked when
in use. Keep the triangular key for unlocking the door in a place that is only accessible to authorized users.
• Under no circumstances remove the protective cover for electronic components
located behind the housing cover of the wallbox.
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Important InformatIon
• You must not under any circumstances make any changes to the housing or the
internal wiring of the wallbox: Any disregard of this instruction represents a safety
risk, fundamentally breaches the guarantee provisions and may void the warranty
with immediate effect.
• Only have qualified, specialist personnel install and/or repair the device. No parts to
be maintained by the user are located inside the device.
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IntroductIon
Introduction
Thank you for choosing this wallbox to charge your electric vehicle! With this ABL Wallbox, you have selected an innovative and future proof solution.
eMobility helps to save natural resources and protect the environment sustainably.
The ABL Wallbox combines progressive and pleasing design with intuitive functionality: According to their requirements, users may select from models with charging
socket or fixed charging cable, which are designed for domestic and also for semipublic applications.
ABL Wallboxes are manufactured in Germany and comply with the regulations and
norms for the charging of electric vehicles applicable throughout Europe according
to IEC 61851-1, Mode 3. Please refer also to the section on “Wallboxes 3W2214,
3W2217 and 3W4401” on page 28.
Introducing the product
Your ABL Wallbox allows you to comfortably and safely charge electric vehicles according to IEC 61851-1 Mode 3 and is designed for the shortest possible charging times.
We place the highest value on user safety in all our products. For this purpose, your
wallbox offers integrated DC fault current detection which, in combination with an
internal type A residual current circuit breaker (residual current device, called RCCB in
the following) and the protective measures of your electric vehicle effectively protects
from short circuit, electric shock and other operational hazards.
The wallbox is especially easy to operate during everyday use: LED lights on the housing cover allow you to check the current operating status at any time. Should a malfunction occur, you can identify the cause by its specific LED error code without having to open the housing. After being taken into operation by a specialist contractor, the
ABL Wallbox is ready for charging at any time. For some model variants each charging
process must be separately authorized via the integrated RFID module, provided this
function was activated during installation.
A common characteristic of all wallboxes is the attractively designed housing, which
effectively protects the internal electric circuits against environmental influences and
unauthorized access. In principle, all model variants of the wallbox must be installed
and taken into operation by a qualified electrical contractor. Please contact your local
ABL partner with any queries you may have.
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IntroductIon
Unpacking and components included
Your ABL Wallbox is delivered in an extremely sturdy box, including a range of accessory components required for proper operation. Therefore, please check immediately
after unpacking whether the following components are included:
COMPONENT QUANTITY DESCRIPTION
Wallbox 1
Quick start guide 1
Installation kit 1
Should one or more components be missing after unpacking, please contact your local
ABL distributor immediately:
Wallbox, consisting of plastic housing with lockable
cover and separate mounting plate.
Quick start guide including safety notices in printed
form
Set of fixings for wall mounting, consisting of 2 x 4
screws as well as matching wall plugs, triangular key,
strain relief including screws (2 pcs), sealing grommets for openings at the back of the housing (3 pcs)
Identifying your model variant
The ABL Wallbox series comprises several model variants, which are mechanically and
electrically adapted to different usage profiles. A product sticker with the specific ABL
product identification number is located on the internal electronic components cover.
Please check the product sticker to ensure that the model variant you have installed is
the one described in this manual.
The model code (3WXXXX) as well as the
power supply ratings (voltage, frequency,
3W4401
~230/400V 50Hz 2 x 32A
IP54
IEC 61851-1
IEC 61439-7 ACSEV
ABL SURSUM Bayrische Elektrozubehör GmbH & Co. KG
The following wallboxes are described in this manual:
MODEL NUMBER GRID CONNECTION MODEL VARIANT
3W2205
3W440100001
3W440100001
2016-08-17
MADE IN GERMANY
230 / 400 V
50 Hz 32 A
current) indicated below it are especially
relevant for proper identification.
Single charging station according to
IEC 62196-2 Type 2; integrated, factory
deactivated RFID module for access
control; internal Type A RCCB; internal
DC fault current detection; charging
output up to 22 kW
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IntroductIon
MODEL NUMBER GRID CONNECTION MODEL VARIANT
3W2207
3W2209
3W2214
3W2217
230 / 400 V
50 Hz 32 A
230 / 400 V
50 Hz 32 A
230 / 400 V
50 Hz 32 A
230 / 400 V
50 Hz 32 A
Single charging station with integrated
charging socket according to IEC
62196-2 Type 2 with locking mechanism for separately available charging
cable (Type 2 to Type 2 or Type 2 to
Type 1); integrated, factory deactivated RFID module for access control;
internal
current detection; charging output up
to 22 kW
Single charging station with integrated
charging socket according to IEC
62196-2 Type 2 with shutter and locking mechanism for separately available
charging cable (Type 2 to Type 2 or
Type 2 to Type 1); integrated, factory
deactivated RFID module for access
control; internal Type A RCCB; internal
DC fault current detection; charging
output up to 22 kW
T
win charging station with two integrated charging sockets according to
IEC 621
anism for separately available charging
cable (Type 2 to Type 2 or Type 2 to
Type 1); integrated, factory deactivated RFID module for access control;
internal Type A RCCB; internal DC fault
current detection; internal load management for charging outputs of up to
2 x 1
Twin charging station with two integrated charging sockets according to
IEC 62196-2 Type 2 with shutter and
locking mechanism for separately
available charging cable (Type 2 to
Type 2 or Type 2 to Type 1); integrated,
factory deactivated RFID module for
access control; internal Type A RCCB;
internal DC fault current detection;
internal load management for charging
outputs of up to 2 x 11 kW or 1 x 22
kW
Type A RCCB; internal DC fault
96-2 Type 2 with locking mech-
1 kW or 1 x 22 kW
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IntroductIon
MODEL NUMBER GRID CONNECTION MODEL VARIANT
Twin charging station with two integrated charging sockets according to
IEC 621
anism for separately available charging
3W4401
WARNING!
The information and technical specifications contained in this manual relate
exclusively to the above-mentioned model variants and must not be transferred to other wallbox models. These variants are delivered with specific
instruction manuals where necessary.
230 / 400 V 50 Hz
2 x 32 A
cable (T
Type 1); integrated, factory deactivated RFID module for access control;
internal
current detection; charging output of
up to 2 x 22 kW
96-2 Type 2 with locking mech-
ype 2 to Type 2 or Type 2 to
Type A RCCB; internal DC fault
Available accessories
ABL sells additional accessories for your eMH3 Wallbox. For the models of the eMH3
series, the following components are available:
DESIGNATION ARTICLE NO. QUANTITY
Type 2 charging cable
(model variants 3W2214, 3W2217 and
3W4401) for connection with all eMH3
wallboxes and vehicles with charging
sockets according to IEC 62196-2 Type
2, 32 A 240 / 415 V AC and IP44 splash
protection rating
Length: approx. 4 meters
Adapter cable Type 2 to Type 1
(model variants 3W2214, 3W2217 and
3W4401) for connection to all eMH3
wallboxes with charging sockets according to IEC 62196-2 Type 2, with charging connector according to IEC 62196-2
Type 1, 32 A 230 V AC, and IP44 splash
protection rating
Length: approx. 4 meters
LAK32A3
LAKK2K1
1
1
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IntroductIon
DESIGNATION ARTICLE NO. QUANTITY
Mounting pole
for installing all eMH3 wallbox models
Dimensions: 1650 x 400 x 150 mm
Weight: 21,500 g
(does not include the wallbox pictured)
Please contact your local distributor if you require additional information about these
components or would like to place an order.
CAUTION!
Please note that the do-it-yourself installation of accessory components
is not permitted: Please contact a qualified contractor or arrange installation with your local distributor.
STEMH30
1
Please also visit our website at ...
www.abl.de
You will find further information about our products and our entire range there.
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takIng Into operatIon and chargIng procedure
Taking into operation and charging procedure
The mechanical and electrical installation of the ABL Wallbox model variant described
in this manual must always be carried out by qualified specialist personnel: Preparation of the domestic power supply, and electrical connection to your domestic power
supply in particular, must be carried out by a qualified electrical contractor, and subsequently inspected and approved as part of the process of taking the device into operation. Please contact a specialist electrical contractor or your local ABL partner, who will
be pleased to assist you with any questions regarding the installation and operation of
your wallbox.
Installation itself is described in the a separate installation manual. That manual contains important information regarding mechanical and electrical installation as well as
regarding the subsequent functional inspection, approval and taking into operation of
the wallbox. It is advisable that you are present when the device is taken into operation for the first time by a qualified electric contractor to ensure that your are able to
easily carry out charging procedures with your ABL Wallbox.
The current operating status of the wallbox is indicated by the color LEDs in the lower
part of the housing cover. Each LED may ...
...
be illuminated
(continuous ON)
You can find further information about operating states on the following pages.
Your wallbox is ready for use immediately after mechanical and electrical installation
have been completed. While the 3W2205 model variant has a fixed charging cable
with a Type 2 charging connector, the 3W2207 and 3W2209 model variants come with
one, the 3W2214, 3W2217 and 3W4401 with two IEC 62196-2 Type 2 charging sockets each. To connect your vehicle to model variants with charging socket(s), you will
need the separately available charging cable. To provide a high level of flexibility, ABL
has two different cables on offer for this purpose:
MODEL NUMBER DESCRIPTION
Type 2 charging cable for connecting all eMH3
LAK32A3
wallboxes and vehicles with charging socket in
acc. with IEC 62196-2 Type 2
... flash
...
be extinguished
(continuous OFF).
MAXIMUM
OUTPUT
22 kW
LAKK2K1
Adapter cable Type 2 to Type 1 for connection
to all eMH3 wallboxes with charging socket in
acc. with IEC 62196-2 Type 2, with charging
connector according to IEC 62196-2 Type 1
7.4 kW
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takIng Into operatIon and chargIng procedure
PE
The charging connector or charging sockets of the eMH3
have three current-carrying contacts, a neutral conductor, a
PE protective earth conductor as well as two signaling contacts (Control Pilot and Proximity Pilot), which ensure a secure connection and therefore the safe operation of the
wallbox.
CPPP
CP
N
Charging sockets have an electromechanical locking mech-
anism that secures the charg-
L2
N
L3
ing plug in place as soon as the
charging cable is connected to
both the wallbox and the vehicle. As long as the plug of the
external charging cable is not locked into place in the charging socket of the eMH3, the charging process cannot be
initiated and no voltage will be applied from the socket to
the charging cable via the current-carrying contacts.
Safety information for taking the wallbox into operation
Before you take the eMH3 wallbox into operation, you must observe the following
safety notices:
• Ensure that the eMH3 is connected to the domestic power supply according to the
instructions in this manual and the separately available installation manual.
• Ensure that the eMH3 is protected separately in your domestic power distribution
box by suitable miniature circuit breakers (MCB, C characteristic).
• Ensure that any integrated upstream residual current circuit breakers (RCCB, if present) in the wallbox are switched on.
• Ensure that the eMH3 has been mechanically installed according to the instructions
in this manual: Check especially that access to the wallbox is unobstructed, that it is
not exposed to direct sunlight or rain and that the electric vehicle can be connected
without any strain or other encumbrance on the charging cable.
• Ensure that the housing cover of the eMH3 is always closed and locked during operation.
• Ensure that the integrated or separately available charging cable is not twisted and
check that cable, connector and housing do not show any observable damage.
Operating instructions
• The separately available charging cables (all model variants except 3W2205) are ca.
4 meters long to offer a flexible connection between wallbox and vehicle. In practice, it is advisable to remove the charging cable after each charging process.
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takIng Into operatIon and chargIng procedure
• If you want to store your cable on the wallbox you can wrap it around the eMH3: This
way it is always close at hand.
• Although the cable and connector are designed to withstand high mechanical stresses, you should not drive your vehicle over the cable and/or the connector.
• Also ensure that the cables are not kinked at the charging socket and that there is
no excessive strain on the cable and/or the housing.
DANGER!
If the cables, the charging connectors and/or the housing have suffered
mechanical damage or show visible deformities, you must under no circumstances continue to operate the wallbox. Please contact your local
distributor from whom you have purchased the wallbox.
Description of the RFID module
The factory setting for the eMH3 RFID module is 'deactivated', but the module can be
activated during initial installation or at a later time by a qualified specialist. For more
information, see the installation manual for the eMH3.
After activation, the RFID module principally serves to identify the user and therefore
to restrict or allow access to the charging procedure for a defined user group. Authentication is conducted via RFID compliant transponders and/or RFID access cards in
MIFARE Ultralight® format. The different types of cards are as follows:
• TEACH-In tag card
This card serves to program ID tag cards using the teach-in process. In addition, the
wallbox can be deactivated and then reactivated for operation using this card. One
Teach-In card is supplied with the eMH3.
• ID tag card
This card serves to identify the user and authorize the charging procedure. Five ID
tag cards are included.
PLEASE NOTE:
The RFID module is factory pre-set to the Teach-In and ID tag cards included.
Therefore, please keep the Teach-In tag card in a safe place. If the Teach-In card
is lost, please contact your local distributor.
Additional ID tag cards can be ordered by the user at any time and registered using the module.
Programming the ID tag cards, authorizing the charging procedure and deactivating/reactivating the charging function is carried out via the RFID module located in the upper part of the
housing cover. During programming, registration and operation, status and feedback information from the RFID module is
displayed by one green and one blue LED.
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takIng Into operatIon and chargIng procedure
In the TWIN models 3W2214 and 3W2217, the RFID module controls basic load management, even when access control has not been activated. Should both charging
sockets be in use for charging at the same time, load management distributes the
maximum available current equally to both charging points. When only one charging
socket is in use, the maximum available current is allocated to this charge point.
In addition, the RFID module allows you to deactivate or reactivate the charging function in case you want to take the wallbox temporarily out of operation.
Deactivating and reactivating of the charging function via RFID
The charging function of the eMH3 can be deactivated and reactivated independently
of the access control function: The factory preset for the charging function is always
'activated'. Proceed as follows to deactivate the charging function:
1. Check the status of the eMH3 via the LEDs on the
lower part of the housing cover. When the wallbox
is ready for operation, the blue LED
every 5 seconds.
will flash
Blue flashes every 5 seconds
2. Check the status of the RFID module via the LEDs
located on the upper part of the housing cover:
When the wallbox is ready for operation, the green
LED flashes (
abled) or the blue LED
factory setting:
(access control enabled)
access control dis-
Green LED flashes every 5 sec., blue LED
is OFF
(access control disabled)
flash every 5 seconds.
Green LED is OFF, blue LED flashes every
5 sec., (access control enabled)
3. Place the Teach-In tag card in front of the RFID
module: The blue LED is ON.
4. When the green LED flashes twice, remove the
Teach-in card.
Green LED flashes twice, blue LED is OFF
5. The RFID module will now restart and the charging function is now deactivated. During continuing
operation, both the green and the blue LED will
now remain ON.
Green and blue are ON continuously
(charging function deactivated)
For model variants with charging socket, any time a charging connector is plugged into
the vehicle socket, it is locked, but no charging takes place.
Proceed as follows to reactivate the charging function of the eMH3:
14
1. Check the status of the RFID module via the LEDs
located on the upper part of the housing cover:
When the charging function is blocked, both the
green and blue LED will be ON continuously.
Green and blue are ON continuously
(charging function deactivated)
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takIng Into operatIon and chargIng procedure
2. Place the Teach-In tag card in front of the RFID
module: The blue LED is ON.
3. When the green LED flashes twice, remove the
Teach-in card.
Green LED flashes twice, blue LED is OFF
Now the RFID module restarts. After restart, the charging function is reactivated.
Registering additional RFID cards
If the RFID module has been activated during or after installation (see installation
manual), you can register additional ID tag cards for your eMH3 wallbox in order to
extend the user group: You can obtain suitable MIFARE Ultralight® cards from your
local distributor. Proceed as follows to register an RFID access card on your eMH3:
1. Check the status of the eMH3 via the LEDs on
the lower part of the housing cover. When the
wallbox is ready for operation, the blue LED
will flash every 5 seconds.
Blue flashes every 5 seconds
2. Check the status of the RFID module via the
LEDs located on the upper part of the housing
cover: When access control has been activated,
the blue LED will flash every 5 seconds.
Green LED is OFF, blue LED flashes every 5
sec., (access control enabled)
3. Place the Teach-In tag card in front of the RFID
module: Remove the card when the blue LED is
ON.
Green LED is OFF, blue LED is ON
4. Now, place a not previously registered ID tag card
in front of the RFID module within 10 seconds:
The green LED now flashes once.
Green LED flashes once, blue LED is OFF
The ID tag card is now registered with the RFID module. Repeat this process to register more ID tag cards with the RFID module.
WARNING!
If the ID tag card is already registered or no further cards can be registered
in the wallbox memory, both the green and the blue LED will flash continuously.
Resetting RFID cards
If the RFID module has been activated during or after installation (see installation
manual), it may become necessary to reset RFID tag cards registered with the RFID
module (e.g. in order to program the RFID module with new access data using a different Teach-In card.
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takIng Into operatIon and chargIng procedure
Proceed as follows to initialize the registration of cards on the RFID Module:
1. Separate the eMH3 from the electricity supply by switching the internal RCCB or
the upstream MCB in the domestic installation to the 0 position.
2. Place a Teach-In card in front of the RFID module and then switch the internal
RCCB or the upstream MCB back to the I position.
3. The blue LED on the RFID module will now be
ON continuously.
Green LED is OFF, blue LED is ON
4. Remove the Teach-In tag card when the green
LED flashes three times.
Green LED flashes three times, blue LED is
The internal memory is now erased and ID tag cards can be re-registered.
OFF
Operating status (RFID module)
If the RFID module has been activated during or after installation, the two LED indicators located in the upper part of the housing cover of the eMH3 will show the current
operating status of the RFID module. During normal operation, the following operating
states are shown:
DESCRIPTION
The RFID module is ready for use, a charging process may
be requested at any time using an authorized transponder
Green LED flashes every 5
seconds, blue LED is OFF
Green LED flashes once,
blue LED is OFF
Green LED is ON for one
second, blue LED is OFF
(access card)
The RFID module has read the transponder data and initiated
authentication
Authentication of the transponder was successful, access to
the charging process is being granted.
16
Green LED is OFF, blue LED is
ON for one second
PLEASE NOTE:
Should the RFID module of the eMH3 refuse authentication of the charging process, this indicates that the ID tag card is not registered: Please
also refer to section”Resetting RFID cards” on page 15.
Authentication of the transponder was NOT successful, access to the charging process is NOT being granted.
Page 21
takIng Into operatIon and chargIng procedure
Charging procedure
The eMH3 is engineered for the fastest possible charging of your vehicle according to
IEC 61851-1 Mode 3. The actual charging time depends on the battery fitted to your
vehicle as well as on the charge currently remaining in the vehicle: For these reasons
it is not possible to make a reliable prediction of the charging time. You will discover its
actual value in practice and derive your personal charging routine accordingly.
As described on the previous pages, eMH3 models have an integrated RFID module
for authorizing charging procedures, which is factory pre-set to 'deactivated': For more
information on activating the RFID module, see the installation manual for the eMH3.
If the RFID module has been activated, the RFID icon located in the upper part of the
housing cover is for authorization using a suitable ID tag access card (included).
Please follow the following steps to charge your vehicle:
1. Check the LED indicators on the eMH3: When
the wallbox is ready for operation, the blue LED
charging unit indicator in the lower part of the
housing cover will flash, while the other LEDs
will be OFF.
The blue or green RFID module LED will flash
briefly every 5 seconds, while the other LED will
be OFF.
The vehicle may now be connected.
2. Open the charging socket on the vehicle.
3. Remove the charging connector from the charging connector compartment (model 3W2205) or connect the separately available Mode 3 charging cable to one of
the charging sockets on the wallbox (all model variants with charging sockets).
Green LED flashes every 5 sec., blue LED
is OFF
(access control disabled)
Green LED is OFF, blue LED flashes every 5
sec., (access control enabled)
4. Plug the charging connector of the charging cable (Type 2 or Type 1) into the vehicle’s charging
socket.
5. If the RFID module has been activated, the blue
LED is continuously ON when the vehicle is
connected and has been detected but the charging procedure has not yet been unblocked by via
RFID.
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takIng Into operatIon and chargIng procedure
6. If the RFID module has been activated, log in at
the RFID module of the eMH3 using an appropriate access card. To do this, place the card in front
of the RFID icon on the upper part of the housing
cover.
7. The green LED on the RFID module will begin
flashing while the card is checked and will remain
ON for 1 second as soon as login has been accepted or the card has been rejected.
Green LED flashes, blue LED is OFF
8. The blue LED goes out and the green LED is
continuously ON when the vehicle is connected
and the charging procedure has been unblocked:
In this state, the wallbox is waiting for the vehicle
to initiate the charging procedure.
9. The green LED flashes during the actual
charging procedure. The charging procedure
can be manually interrupted at the vehicle and
is automatically terminated by the vehicle when
charging is complete.
10. When the charging procedure is paused or completed, the green LED is again continuously
ON.
PLEASE NOTE:
In principle, the charging procedure is always terminated by the vehicle,
not by the wallbox. An illuminated green LED indicates, on the basis
of communication with the vehicle, that the charging procedure has been
either paused or completed: Distinguishing these two operating states is
only possible by checking the battery charge indicator inside the vehicle.
Should the vehicle not be fully charged after a sufficiently long charging
process, please contact your local service partner for the vehicle.
Green LED is ON for one second, blue LED
is OFF
PLEASE NOTE:
Should a malfunction occur during or after the charging process, this will
be indicated by the LEDs on top of the housing. The following chapter
describes how you can identify operational states and errors, and which
measures will become necessary.
After the charging procedure has been completed, please remove the cable from the
vehicle socket and store it properly, ready for the next charging procedure.
18
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resolvIng errors
Resolving errors
Your eMH3 wallbox is engineered for maximum operational safety
and the highest possible charging reliability. RCCB and DC fault current detection recognize all internal malfunctions and switch the device off immediately.
Should a malfunction occur in practice, this is shown by the indicator LEDs on the housing cover as an error code. The following chapter describes how you recognize operating states as well as error
codes and which measures you must take to resolve them.
Error messages during the charging procedure
In some circumstances, malfunctions and disruptions of the charging procedure may
occur that prevent the proper charging of the vehicle according to IEC 61851-1. The
ABL Wallbox independently detects possible internal errors as well as errors on the
part of the vehicle and shows them using the indicator LEDs.
To represent certain errors, the indicator LEDs will illuminate and flash in a specific,
repeating pattern. The following error states are displayed:
LED DISPLAY ERROR DESCRIPTION
When the red LED is ON and the blue LED and/or
the green LED are flashing, the wallbox has detected
an error. To resolve the error, terminate the current charging procedure and reinitiate it to reset the error.
If the error repeats or occurs permanently, take the wallbox out of operation (see page 22) and contact your local ABL technical support.
When the red LED flashes (every 10 seconds) and the
green LED also flashes (every 2 seconds), the wallbox is
only providing reduced charging capacity.
If the error repeats or occurs permanently, take the wallbox out of operation (see page 22) and contact your local ABL technical support.
PLEASE NOTE:
You can find a comprehensive list of all error messages in the installation
manual for your wallbox.
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resolvIng errors
For most error states, the wallbox reinitiates the charging procedure, checking communications with the vehicle. However, in practice, it is, in case of an error, advisable to manually reinitiate the charging procedure by unplugging and reconnecting the
cable as not all errors can be resolved by the automatic restart.
WARNING!
If the wallbox continues to show error messages while charging the vehicle, please always contact the service partner for your vehicle. It is possible that your vehicle must be repaired or the wallbox needs to be replaced before the vehicle can be charged again using the wallbox.
Error codes for RFID module operation
Under some circumstances, malfunctions and disruptions may occur during login at
the RFID module that prevent the proper charging of the vehicle according to IEC
61851.1 Mode 3. The eMH3 recognizes potential errors during user login and displays
error codes via the indicator LEDs at the front of the RFID module.
The RFID module does not recognize the ID tag card: Charg-
Green LED flashes once,
blue LED is ON
ing is refused.
The ID tag card is rejected by the RFID module: Charging is
Green LED is OFF,
blue LED flashes once.
refused.
• Should the ID tag card not have been registered with the RFID module previously,
proceed as described from page 15 onwards to register it with the RFID module.
• You may first need to reset the RFID module in order to re-register the ID tag cards.
This is described in detail in section page 15 and following.
Disruptions to the operation of the charging station and solutions
For safe operation, the eMH3 has integrated DC fault current detection and two residual current circuit breakers (RCCB), which detect residual currents that may occur and
disconnect the entire wallbox from the electricity supply for your personal protection.
The RCCBs are mounted flush with the internal electronic components cover and can
be operated after opening the housing cover.
To take suitable measures and restore operation in case of malfunction, you must first
clearly identify the type of error.
20
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resolvIng errors
The following errors may occur:
TYPE OF ERROR POSSIBLE CAUSE SUGGESTED SOLUTION
The power supply of the eMH3 is interrupted within the domestic electrical infrastructure: Check the upstream circuit breaker in
the domestic power distribution box.
The internal RCCB(s)of the eMH3 have been
tripped: Check the status of the RCCB and,
if necessary, switch it back on using the
pivot lever.
LEDs are not
functioning.
The eMH3 does not
have a power supply.
The electric
vehicle is not
recognized.
The indicator
LEDs show
an error sequence.
PLEASE NOTE:
Should there be a fault in the power supply that you cannot resolve yourself, please contact a qualified electrical contractor. Should there be a
fault in relation to the internal RCCBs, please contact the local distributor
from whom you have purchased the wallbox.
The indicator LEDs
of the eMH3 are
faulty.
The charging cable
is not properly
plugged into the vehicle or the wallbox.
The vehicle is
wrongly configured.
The eMH3 detects
a malfunction.
Should the indicator LEDs of the eMH3 be
faulty, they must be replaced. In this case,
please contact your local distributor.
Remove the charging connectors from the
vehicle and the wallbox and plug them back
in: Ensure that the connectors are placed in
both the vehicle and charging sockets correctly.
Check the vehicle settings and, if necessary,
reset them (to factory settings).
All errors shown by the eMH3 indicator
LEDs relate to vehicle-based functions. The
eMH3 reinitiates the charging process every
30 seconds: Should the error persist, please
contact the service partner for your vehicle.
Checking the internal RCCBs
To ensure the continuing safe operation of the wallbox, you must check the function
of the integrated residual current circuit breaker(s) (RCCBs) yourself every 6 months:
Every RCCB has a button with which to initiate the test function.
PLEASE NOTE:
The internal DC fault current detection conducts a self-test before each
charging procedure: a manual check is not required. In case of an error,
the respective error sequence will be displayed (see page 19).
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resolvIng errors
Proceed as follows to test an RCCB:
1. Open the housing cover of the wallbox using the triangular key supplied.
2. Locate the button engraved T or marked Test.
3. Press the button: The corresponding RCCB should now trip and flick the pivot lever
of the RCCB into the 0 position (connection to the power supply is interrupted).
4. Switch the circuit breaker back on by flicking the pivot lever up into the I position.
5. Lock the housing cover of the wallbox using the triangular key.
Danger!
Should one of the RCCBs malfunction during testing, you must not continue to operate the wallbox under any circumstances! Please contact
your local distributor from whom you have purchased the wallbox.
Taking the wallbox out of and back into operation
If required, you can take your wallbox temporarily or permanently out of operation. To
temporarily deactivate an eMH3 model variant with integrated RCCBs, please proceed
as follows:
1. Open the housing cover of the wallbox using the triangular key supplied.
2. Flick the pivot lever of the internal RCCB(s) into the 0 position (connection to the
power supply is interrupted).
3. Lock the housing cover of the wallbox using the triangular key.
Now the eMH3 cannot be used for charging.
To deactivate your wallbox permanently, also switch off the miniature circuit breaker
(MCB) in your upstream domestic power distribution box (position 0). Now the eMH3
is completely free of electricity and may be demounted if required.
WARNING!
The electrical de-installation of the eMH3 must always be carried out by
a qualified electrical contractor.
22
ENVIRONMENTAL NOTICE!
Please note that this product may not be disposed of in the household
garbage collection, but must be taken to a collection point for electrical/
electronic waste. Please observe all current national and regional legal
regulations. You can obtain further information from your municipal administration, the waste management depot responsible for your area as
well as from your local distributor.
Page 27
resolvIng errors
To take the wallbox back into operation at a later time, please proceed as follows:
1. Switch on the upstream MCB.
2. Switch on the internal RCCB(s) (connection to the electricity grid is established).
When the ABL Wallbox is reconnected to the electricity grid, it will reinitiate the startup procedure: The vehicle can now be connected for charging.
PLEASE NOTE:
The charging function of the eMH3 can also be deactivated and reactivated at a later time via the integrated RFID module: This is described in
detail in section “Deactivating and reactivating of the charging function
via RFID” on page 14.
Frequently asked questions
A few frequently asked questions regarding installation and operation of your ABL
Wallbox are listed here. Please always read this section first before you contact your
local technical support: Your question may already be answered here.
Can I install the ABL Wallbox myself?
• No, the mechanical, and especially the electrical installation of the ABL Wallbox
must always be carried out by a qualified electrical contractor. Only then can electrically safe operation be guaranteed.
• Installing the ABL Wallbox yourself can lead to a breach of warranty provisions and
voids the warranty protection for operating the wallbox.
How must the ABL Wallbox be protected electrically?
• All phases of the ABL Wallbox must be protected in the domestic power supply.
Please always follow all local regulations for operating electrical devices.
Can the ABL Wallbox be operated on a single phase power supply?
• Yes, in principle all model variants of the ABL Wallbox can be operated on a single
phase power supply.
The ABL Wallbox is out of order (no LED indicators). How do I investigate the
cause?
• If no vehicle is connected to the wallbox, the blue LED on the front of the
wallbox should flash approximately every 5 seconds. Should this not be the
case, please check the following:
1. The upstream fuse(s)
2. The internal and upstream (if present) residual current circuit breaker(s)
Should these protection devices not show any obvious sign of malfunction, please
contact your local ABL technical support.
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resolvIng errors
The key for opening the housing has been lost. Can I order a replacement key?
• One triangular key for the housing cover ins supplied with the ABL Wallbox. In case
of a lost key, contact the dealer from whom you have purchased the wallbox to order
a replacement triangular key.
Where can I order spare parts for the wallbox?
• Should you need spare parts for your wallbox, please contact your local ABL technical support.
24
Page 29
appendIx
Appendix
Technical specifications
Model Variant
Compliance IEC 61851-1 / 61439-7
Grid connection
Rated voltage 230 / 400 V
Rated current 32 A, 3-phase
Rated frequency 50 Hz
Max. output 22 kW
Charging outlet
Circuit protection
devices
Control /
Customization
Operating temperature -30°C to 50°C
Storage temperature -30°C to 85°C
Relative humidity 5 to 95% (no condensation)
Class of protection I
3W2205 3W2207 3W2209
Direct connection to residual current circuit breaker (RCCB)
PE: Feed-through terminal block, max. 5 x 10 mm²
Type 2 plug-in charg-
ing cable in acc. with
IEC62196-2; 1 pcs.
Type A 30 mA RCCB, and DC-RCM I
electronic DC fault current detection
Lockable Type 2 charging socket in acc. with
IEC62196-2, 2 pcs.
Internal RS485 and USB interfaces
(no user access)
Type 2 charging socket
with shutter in acc. with
IEC62196-2; 1 pcs.
Δn d.c.
≥ 6 mA
Overvoltage category III
Degree of pollution 3
Degree of protection
(housing)
Impact strength IK08
Dimensions incl.
mounting plate
Dimensions
w/o mounting plate
Mounting plate dimensions
Maximum elevation ≤ 2,000 m AMSL (above mean sea level)
Weight per unit incl.
mounting plate
Weight per unit
w/o mounting plate
ca. 13 kg ca. 5.7 kg
ca. 12 kg ca. 4.7 kg
492 x 400 x 192 mm
492 x 400 x 162 mm
477.9 x 376.4 x 32 mm
IP54
(H x W x D)
(H x W x D)
(H x W x D)
25
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appendIx
Model Variant
Compliance IEC 61851-1 / 61439-7
Grid connection
Rated voltage 230 / 400 V
Rated current 32 A, 3-phase 2 x 32 A, 3-phase
Rated frequency 50 Hz
Max. output 2 x 11 kW or 1 x 22 kW 2 x 22 kW
Lockable Type 2 charg-
Charging outlet
Circuit protection
devices
Control /
Customization
Operating temperature -30°C to 50°C
Storage temperature -30°C to 85°C
ing socket in acc. with
3W2214 3W2217 3W4401
Direct connection to residual current circuit
breaker (RCCB)
PE: Feed-through terminal block, max. 5 x 10
mm²
Type 2 charging socket
with shutter in acc. with
IEC62196-2, 2 pcs.
Type A 30 mA RCCB, and DC-RCM I
electronic DC fault current detection
Internal RS485 and USB interfaces
IEC62196-2; 2 pcs.
(no user access)
for two supply cables,
max. 5 x 10 mm² each
Lockable Type 2 charging socket in acc. with
IEC62196-2, 2 pcs.
Δn d.c.
≥ 6 mA
Relative humidity 5 to 95% (no condensation)
Class of protection I
Overvoltage category III
Degree of pollution 3
Degree of protection
(housing)
Impact strength IK08
Dimensions incl.
mounting plate
Dimensions
w/o mounting plate
Mounting plate dimensions
Maximum elevation ≤ 2,000 m AMSL (above mean sea level)
Weight per unit incl.
mounting plate
Weight per unit
w/o mounting plate
492 x 400 x 192 mm
492 x 400 x 162 mm
477.9 x 376.4 x 32 mm
IP54
(H x W x D)
(H x W x D)
(H x W x D)
ca. 5.7 kg
ca. 4.7 kg
26
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appendIx
400
189
Scale drawings and dimensions
The ABL Wallbox is delivered fully assembled and quality checked. All measurements
in the following elevations are in mm.
Wallbox 3W2205
492
Wallboxes 3W2207 and 3W2209
194
492
134
400
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appendIx
Wallboxes 3W2214, 3W2217 and 3W4401
492
134
Guidelines & Norms
194
400
The ABL Wallbox complies with the following standards and protection ratings:
General guidelines
Guideline Description
2014/30/EU EMC Guideline
2011/65/EU RoHS 2 guideline
2012/19/EU WEEE Guideline
2014/35/EU Low voltage directive
ElektroG Electrical and Electronic Device Statute
Device safety standards
Standard Description
IEC 61851-1 Ed 2.0:2010 Conductive charging systems for electric vehicles
– Part 1: General requirements
IEC/TS 61439-7:2014 Part 7: Switching device combinations for specific
applications such as marinas, campgrounds, market
squares, charging stations for electric vehicles
28
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appendIx
Direct Current - Residual
Residual current operated
Standard Description
DIN EN 61851-1: 2012-01 Conductive charging systems for electric vehicles
– Part 1: General requirements
E DIN EN 61851-22:2011-04
HD 60364-7-722:2012 Low voltage installations – Part 7-722: Power sup-
Classes of protection & Degrees of protection
Class of protection /
Degree of protection
The device complies with IEC protection class 1.
IP 54
Degree of protection of the device: Protection against touch,
dust in harmful quantities and protection from splashing water
Conductive charging systems for electric vehicles –
Part 22: AC charging station for electric vehicles
ply for electric vehicles
Description
CE certification and compliance declaration
The ABL Wallbox carries the CE mark. The associated compliance declaration is included with the ABL Wallbox as a separate printed document and is also available in electronic form at
www.abl.de
for download.
Glossary & Definitions
In the following, important abbreviations and terms used in this manual are explained.
Abbreviation Description
DC Direct Current
DC-RCM
LED Light Emitting Diode
MCB Miniature Circuit Breaker
RCCB
Current Monitor
circuit breaker
Meaning
Direct current
Monitoring device for detecting DC fault
currents
Light-emitting diode
Residual current circuit breaker
Residual current device (RCD)
29
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appendIx
Trademarks
All trademarks mentioned in this manual including those that may be protected by third
parties are, without restriction, subject to the regulations of the respectively applicable
trademark law and the property rights of the respective registered owners.
All trademarks, trading names or company names marked here as such are or may be
trademarks or registered trademarks of their respective owners. All rights not explicitly granted here are reserved.
The absence of explicit identification of trademarks used in this manual must not lead
to the conclusion that a name is free from the rights of third parties.
Intellectual Property & Copyright
Copyright © 2016
Version 1. 0, EMH3-2016-10-28-UM
All rights reserved.
Any information in this manual may be changed without prior notice and does not represent any obligation on the part of the manufacturer.
Illustrations in this manual may show designs different from the delivered product and
do not represent any obligation on the part of the manufacturer.
The manufacturer does not take responsibility for any loss and/or damages that occur
because of the data or possible misinformation contained in these instructions.
This manual, in its entirety or in parts, must not be reproduced, stored electronically or
otherwise transmitted electronically, electrically, mechanically, optically, chemically, by
photocopy or as an audio recording without the written permission of the manufacturer.
Disposal advice
For the preservation and protection of the environment, the prevention of pollution
and in order to improve the recycling of resources, the European Commission has issued a guideline (WEEE-Guideline 2002/96/EC and EAG-VO) according to which electrical and electronic devices are taken back by the manufacturer in order to have them
properly disposed of or recycled.
Therefore, devices marked with this symbol may not be disposed
of as part of unsorted domestic waste inside the European Union:
Please inquire with your local authorities regarding proper disposal.
The materials are recyclable as marked. By re-using, recycling or
through other forms of processing obsolete devices, you make an
important contribution to environmental protection.
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appendIx
31
Page 36
MADE IN
GERMANY
ABL SURSUM
Bayerische Elektrozubehör GmbH & Co. KG
Albert-Büttner-Straße 11
D-91207 Lauf / Pegnitz
Ph.: +49 (0) 9123 188-0
Fax: +49 (0) 9123 188-188
info@abl.de
www.abl.de
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