ABL Wallbox eMH3 Operating Manual
Wallbox
eMH3
Operating Manual
VERSION: EMH3-2016-10-28-UM
ARTICLE NO. 0301590
Contact
Manufacturer
ABL SURSUM
Bayerische Elektrozubehör GmbH & Co. KG
Albert-Büttner-Straße 11
91207 Lauf / Pegnitz
Germany
Phone +49 (0) 9123 188-0
Fax +49 (0) 9123 188-188
Customer
Support
Web www.abl.de
Mail info@abl.de
Phone +49(0)9123 188-600
Email emobility.support@abl.de
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Contents
Contact . . . . . . . . . . . . . . . . . . . . . .ii
Important information . . . . . . . . . . . . . . . . . . . . . . 1
About this manual . . . . . . . . . . . . . . . . .1
Safety notices in this manual . . . . . . . . . . . . . 1
Safety notices on the device . . . . . . . . . . . . . 2
General safety information . . . . . . . . . . . . . .2
General product information . . . . . . . . . . . . .3
User information . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introducing the product . . . . . . . . . . . . . . . 6
Unpacking and components included . . . . . . . . .7
Identifying your model variant . . . . . . . . . . . .7
Available accessories . . . . . . . . . . . . . . . . 9
Taking into operation and charging procedure . . . . . . . . 11
Safety information for taking the wallbox into
operation . . . . . . . . . . . . . . . . . . . . 12
Operating instructions . . . . . . . . . . . . . . . 12
Description of the RFID module . . . . . . . . . . . 13
Deactivating and reactivating of the charging
function via RFID . . . . . . . . . . . . . . . . . 14
Registering additional RFID cards . . . . . . . . . . 15
Resetting RFID cards . . . . . . . . . . . . . . . 15
Operating status (RFID module) . . . . . . . . . . . 16
Charging procedure . . . . . . . . . . . . . . . . 17
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Resolving errors . . . . . . . . . . . . . . . . . . . . . . . . 19
Error messages during the charging procedure . . . . 19
Error codes for RFID module operation . . . . . . . . 20
Disruptions to the operation of the charging station
and solutions . . . . . . . . . . . . . . . . . . 20
Checking the internal RCCBs . . . . . . . . . . . . 21
Taking the wallbox out of and back into operation . . . 22
Frequently asked questions . . . . . . . . . . . . 23
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical specifications . . . . . . . . . . . . . . 25
Scale drawings and dimensions . . . . . . . . . . . 27
Guidelines & Norms . . . . . . . . . . . . . . . 28
CE certification and compliance declaration . . . . . . 29
Glossary & Definitions . . . . . . . . . . . . . . . 29
Trademarks . . . . . . . . . . . . . . . . . . . 30
Intellectual Property & Copyright . . . . . . . . . . 30
Disposal advice . . . . . . . . . . . . . . . . . 30
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Important InformatIon
Important information
About this manual
This manual documents the steps and options necessary for set up and operation of
your ABL Wallbox. For quick and easy reference, certain sections of this manual are
specially formatted.
• Descriptions listing equally valid options (as is the case here) are indicated by bullet
points.
• Descriptions that describe performing a function are shown in the form of numerical
lists indicating the order of the individual working steps.
Please make sure you read this manual, as it contains important information for using the wallbox with your electric vehicle. Please especially follow all operational and
safety notices that are printed in this manual.
Keep this manual in a safe place for future reference. In case the wallbox is operated
by several users, the contents of this manual, and the safety notices in particular, must
in all cases be passed on to each individual user or made available to them.
All measurements in this manual are in millimeters. Where necessary, the scale is
indicated for different illustrations.
Please note that all technical details, specifications and design characteristics of the
product may be changed without prior notice.
Safety notices in this manual
In particular, the warnings and safety measures in this manual that are marked as follows must be adhered to. The symbols carry the following meanings:
DANGER!
Sections marked with this symbol draw attention to electrical voltages that
represent a danger to life and limb. Actions marked with this symbol must
not be carried out under any circumstances.
CAUTION!
Sections marked with this symbol draw attention to further hazards that
may lead to damage to the device itself or to other electric devices. Actions
marked with this symbol must be carried out with special care.
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Important InformatIon
PLEASE NOTE:
Sections marked with this symbol draw attention to further important information and special features that are necessary for operating the device
successfully. Actions marked with this symbol should be carried out as
required.
Safety notices on the device
Further operational and safety notices are provided on the outside of the housing and
on the electronic components cover inside the wallbox. These symbols carry the following meanings:
WARNING!
Please ensure that you first read the operating manual (this document),
especially before you open the housing cover of your ABL Wallbox.
WARNING!
After opening the housing, dangerous electrical voltages may be present
inside the wallbox.
General safety information
Please pay attention to the following points:
• Read this manual carefully.
• Heed all warnings.
• Follow all instructions.
• The wallbox must be installed, connected and approved for operation according to
local regulations and conditions by a qualified specialist electrical contractor.
• Please ensure that a minimum distance of 50 cm to the wallbox is kept on all sides
after installation.
• Under no circumstances remove the protective cover for electronic components behind the housing cover of the ABL Wallbox. Cleaning or maintenance of components
behind this cover is not necessary, and must under no circumstances be performed
by the user.
• The ABL Wallbox must only be operated with the housing cover closed and locked:
Before charging, ensure that the housing cover is closed and lock it using the triangular key supplied.
• Only use accessories intended and sold for the device by ABL.
• Do not operate this wallbox in close vicinity to running water or water jets: However,
the ABL Wallbox is sufficiently protected against water splashes and sprays accord-
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ing to the respective protection degrees.
Important InformatIon
• The ABL Wallbox must not be installed in areas subject to flooding.
• The ABL Wallbox must not be installed in explosive atmosphere areas (EX areas).
• The ABL Wallbox must not be covered with stickers or other objects or materials so
that sufficient air circulation is ensured at all times.
• No liquids, or objects or receptacles containing liquids must be placed on the housing.
• Please note that operating a radio transmitter in the immediate vicinity (< 20 cm) of
the wallbox may lead to malfunctions and should therefore be avoided.
• This device is not intended to be used by persons with limited physical, sensory or
mental abilities (including children) and/or lacking knowledge, unless they are supervised by someone responsible for their safety or have received instructions from
such a person on how to use the device.
• Children must be supervised so that they do not play with the device.
• Please note that the ABL Wallbox may be installed and operated at elevations of
max. 2,000 meters AMSL (above mean sea level).
General product information
This ABL Wallbox represents the current state of technology and complies with all current technical safety requirements, guidelines and standards. The safety information
provided in this manual serves to ensure the proper and safe operation of the device.
Disregard of or actions contrary to the safety information and instructions contained in
this manual may lead to electric shock, fire and/or severe injury. Malfunctions affecting
the safety of persons, connected electric devices or the device itself must be repaired
by a qualified electrical contractor.
Should a malfunction occur with the wallbox, please always contact the company that
carried out the installation first. If the malfunction can still not be resolved, please contact your local ABL technical support.
Always contact your local ABL technical support if:
• the housing has been damaged mechanically,
• the housing cover has been removed or can no longer be closed or locked,
• sufficient protection against splashing water and/or foreign objects is obviously no
longer evident,
• there is functional or visible damage to the charging socket or external charging
cable
• or the wallbox does not function properly or has been otherwise damaged.
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Important InformatIon
DANGER!
Should you detect damage to the housing, charging socket or charging
cable, you must take the wallbox out of operation immediately via the
upstream fuse(s) in your domestic power distribution box and the internal
residual current circuit breaker: No further use of the wallbox is permitted
in this case! Please contact your local ABL technical support!
User information
To operate your wallbox, please note these instructions:
• The device must always be connected to the protective earth conductor of your
electricity supply. The protective earth connection will be made and checked by the
installing contractor. After installation, only qualified specialist electrical contractors
may make changes.
• The wallbox should not be installed in areas of high pedestrian traffic. Installation
along thoroughfares and marked escape routes should be especially avoided.
• When there is no charging procedure under way, the charging cable should always
be unplugged and stored to avoid trip hazards.
• Ensure that the rated voltage and rated current of the device comply with the parameters of your local electricity grid and that the rated output is not exceeded during the charging procedure.
• At all times comply with local safety regulations for the country in which you operate
the wallbox.
• To disconnect the wallbox completely from the power grid, the power supply must
be interrupted using the upstream fuse(s) and the internal residual current circuit
breaker (RCCB).
• Never operate the wallbox in a confined space. In particular, you must ensure that
the vehicle can be parked at a suitable distance from the wallbox and connected
without any strain on the charging cable.
• A parking spot for the vehicle must be planned for in the area in front of the wallbox.
The distance between vehicle and wallbox should be at least 50 cm and no more
than 5 m.
• Make sure that the cover of the wallbox housing is always closed and locked when
in use. Keep the triangular key for unlocking the door in a place that is only accessible to authorized users.
• Under no circumstances remove the protective cover for electronic components
located behind the housing cover of the wallbox.
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Important InformatIon
• You must not under any circumstances make any changes to the housing or the
internal wiring of the wallbox: Any disregard of this instruction represents a safety
risk, fundamentally breaches the guarantee provisions and may void the warranty
with immediate effect.
• Only have qualified, specialist personnel install and/or repair the device. No parts to
be maintained by the user are located inside the device.
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IntroductIon
Introduction
Thank you for choosing this wallbox to charge your electric vehicle! With this ABL Wallbox, you have selected an innovative and future proof solution.
eMobility helps to save natural resources and protect the environment sustainably.
The ABL Wallbox combines progressive and pleasing design with intuitive functionality: According to their requirements, users may select from models with charging
socket or fixed charging cable, which are designed for domestic and also for semipublic applications.
ABL Wallboxes are manufactured in Germany and comply with the regulations and
norms for the charging of electric vehicles applicable throughout Europe according
to IEC 61851-1, Mode 3. Please refer also to the section on “Wallboxes 3W2214,
3W2217 and 3W4401” on page 28.
Introducing the product
Your ABL Wallbox allows you to comfortably and safely charge electric vehicles according to IEC 61851-1 Mode 3 and is designed for the shortest possible charging times.
We place the highest value on user safety in all our products. For this purpose, your
wallbox offers integrated DC fault current detection which, in combination with an
internal type A residual current circuit breaker (residual current device, called RCCB in
the following) and the protective measures of your electric vehicle effectively protects
from short circuit, electric shock and other operational hazards.
The wallbox is especially easy to operate during everyday use: LED lights on the housing cover allow you to check the current operating status at any time. Should a malfunction occur, you can identify the cause by its specific LED error code without having to open the housing. After being taken into operation by a specialist contractor, the
ABL Wallbox is ready for charging at any time. For some model variants each charging
process must be separately authorized via the integrated RFID module, provided this
function was activated during installation.
A common characteristic of all wallboxes is the attractively designed housing, which
effectively protects the internal electric circuits against environmental influences and
unauthorized access. In principle, all model variants of the wallbox must be installed
and taken into operation by a qualified electrical contractor. Please contact your local
ABL partner with any queries you may have.
6
IntroductIon
Unpacking and components included
Your ABL Wallbox is delivered in an extremely sturdy box, including a range of accessory components required for proper operation. Therefore, please check immediately
after unpacking whether the following components are included:
COMPONENT QUANTITY DESCRIPTION
Wallbox 1
Quick start guide 1
Installation kit 1
Should one or more components be missing after unpacking, please contact your local
ABL distributor immediately:
Wallbox, consisting of plastic housing with lockable
cover and separate mounting plate.
Quick start guide including safety notices in printed
form
Set of fixings for wall mounting, consisting of 2 x 4
screws as well as matching wall plugs, triangular key,
strain relief including screws (2 pcs), sealing grommets for openings at the back of the housing (3 pcs)
Identifying your model variant
The ABL Wallbox series comprises several model variants, which are mechanically and
electrically adapted to different usage profiles. A product sticker with the specific ABL
product identification number is located on the internal electronic components cover.
Please check the product sticker to ensure that the model variant you have installed is
the one described in this manual.
The model code (3WXXXX) as well as the
power supply ratings (voltage, frequency,
3W4401
~230/400V 50Hz 2 x 32A
IP54
IEC 61851-1
IEC 61439-7 ACSEV
ABL SURSUM Bayrische Elektrozubehör GmbH & Co. KG
The following wallboxes are described in this manual:
MODEL NUMBER GRID CONNECTION MODEL VARIANT
3W2205
3W440100001
3W440100001
2016-08-17
MADE IN GERMANY
230 / 400 V
50 Hz 32 A
current) indicated below it are especially
relevant for proper identification.
Single charging station according to
IEC 62196-2 Type 2; integrated, factory
deactivated RFID module for access
control; internal Type A RCCB; internal
DC fault current detection; charging
output up to 22 kW
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