ABB AF140, AF190, AF205, AF265, AF305 Technical Data

AF116 ... AF370 4-pole contactors

Technical data

Main pole - Utilization characteristics according to IEC

Contactor types
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V 1000 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith

acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C

With conductor cross-sectional area 70 mm² 95 mm² 150 mm² 240 mm²

AC-1 Utilization category

For air temperature close to contactor

Ie / Rated operational current AC-1

Ue max. ≤ 690 V, 50/60 Hz

Ue max. ≤ 1000 V, 50/60 Hz

With conductor cross-sectional area 70 mm² 95 mm² 150 mm² 240 mm²

AC-3 Utilization category

For air temperature close to contactor θ ≤ 60°C (2)

Ie / Max. rated operational current AC-3 (1)

M

3-phase motors

3

Rated operational power AC-3 (1)

1500 r.p.m. 50Hz

M

1800 r.p.m. 60Hz

3

Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
Short-circuit protection device for contactors

Without thermal overload relay - Motor protection excluded
Ue ≤ 500 V AC - gG type fuse 200 A 250 A 355 A 400 A 630 A 630 A 630 A 800 A 1000 A

Rated short-time withstand current Icw

At 40 °C ambient temperature,
in free air from a cold state

Maximum breaking capacity

cos φ = 0.45

Power dissipation per pole

Max. electrical switching frequency

(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".

(2) θ ≤ 55°C for EK550, EK1000

(3) For currents above 275 A use terminal enlargements or terminal extensions.
(4) For currents above 450 A use terminal enlargements or terminal extensions.

3-phase motors

AC / DC operated

θ ≤ 40 °C
θ ≤ 60 °C
θ ≤ 70 °C
θ ≤ 40 °C

θ ≤ 60 °C (2)

θ ≤ 70 °C

220-230-240V

380-400V

415V
440V
500V
690 V

1000V

220-230-240V

380-400V

415V
440V
500V
690 V

1000V

1 s
10 s
30 s

1 min

15 min
at 440 V
at 690 V

Ie / AC-1
Ie / AC-3

AC-1
AC-3

AC-2, AC4

AF116 AF140 AF190 AF205 AF265 AF305 AF370 EK550 EK1000

160 A 200 A 275 A 350 A 400 A 500 A 525 A 800 A 1000 A

(3)

160 A 200 A 275 A 350 A 400 A 500 A 525 A 800 A 1000 A
145 A 175 A 250 A 300 A 350 A 400 A 425 A 650 A 800 A
130 A 160 A 200 A 240 A 290 A 325 A 350 A 575 A 720 A

- - 250 A 275 A 350 A 375 A 400 A 800 A 1000 A

- - 225 A 250 A 300 A 325 A 350 A 650 A 800 A

- - 185 A 200 A 240 A 260 A 290 A 575 A 720 A

(3)

116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A ­116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A ­116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A ­116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A -

- - - - - - - 550 A -

- - - - - - - 550 A -

- - - - - - - 175 A -

30 kW 37 kW 55 kW 55 kW 75 kW 90 kW 110 kW 160 kW ­55 kW 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW 280 kW ­55 kW 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW 315 kW ­75 kW 90 kW 110 kW 132 kW 160 kW 160 kW 200 kW 315 kW -

- - - - - - - 400 kW -

- - - - - - - 500 kW -

- - - - - - - 250 kW -

1300 A 1460 A 1900 A 2050 A 2650 A 3050 A 3700 A 5500 A 6800 A
928 A 1168 A 1520 A 1640 A 2120 A 2440 A 2960 A 5300 A 6400 A
536 A 674 A 878 A 947 A 1224 A 1409 A 1709 A 3700 A 4400 A
379 A 477 A 621 A 670 A 865 A 996 A 1208 A 3000 A 3400 A
160 A 200 A 275 A 350 A 400 A 500 A 525 A 1000 A 1200 A
2000 A 3000 A 3300 A 3500 A 3800 A 4600 A 5000 A 5400 A -

- - - - - - - 5400 A ­12 W 18 W 15 W 25 W 32 W 50 W 72 W 60 W 80 W

------- 25 W­300 cycles/h
300 cycles/h -

- 120 cycles/h -

240 mm² 300 mm²

240 mm² 300 mm²

(4)

(4)

2x
185 mm² (4)

2x 185 mm²
(4)

2x
240 mm²

2x
240 mm²

2x
300 mm²

2x
300 mm²

5

Main pole - Utilization characteristics according to UL / CSA

Contactor types
Standards UL 60947-4-1 UL 508, CSA C22.2 N°14
Max. operational voltage 600 V
UL / CSA general use rating

600 V AC 160 A 175 A 230 A 250 A 300 A 350 A 420 A 540 A ­With conductor cross-sectional area AWG 2/0 AWG 3/0 MCM 250 MCM 250 MCM 400 MCM 500 2//MCM 300 - -

Max. electrical switching frequency

For general use 300 cycles/h

AC / DC operated

AF116 AF140 AF190 AF205 AF265 AF305 AF370 EK550 EK1000

ABB | 5/209

1SFC101209C0201 - Rev. B

AF116 ... AF370 4-pole contactors

Technical data

Main pole - Utilization characteristics according to UL/NEMA/CSA

Contactor types
Standards UL 60947-4-1 UL 508, CSA C22.2 N°14
Max. operational voltage 600 V
UL / CSA general use rating

600 V AC 160 A 175 A - 230 A 250 A 300 A 350 A 420 A 540 A ­With conductor cross-sectional area AWG 2/0 AWG 3/0 - MCM 250 MCM 250 MCM 400 MCM 500 2//MCM 300 - ­1 pole

2 poles in serie

3 poles in serie

4 poles in series

With conductor cross-sectional area AWG 2/0 AWG 3/0 - MCM 250 MCM 250 MCM 400 MCM 500 2//MCM 300 - -

Max. electrical switching frequency

For general use 300 cycles/h

AC / DC operated

90 V DC
100 V DC
110 V DC
175 V DC
200 V DC
225 V DC
260 V DC
300 V DC
340 V DC
350 V DC
400 V DC
450 V DC

AF116 AF140 A F 14 6 AF19 0 AF205 AF265 AF305 AF370 EK550 EK1000

200 A 200 A - - - - - - - -

- - 250 A 350 A - - - - - -

- - - - 400 A 500 A 520 A - - ­200 A 200 A - - - - - - - -

- - 250 A 350 A - - - - - -

- - - - 400 A 500 A 520 A - - ­200 A 200 A - - - - - - - -

- - 250 A 350 A - - - - - -

- - - - 400 A 500 A 520 A - - ­200 A 200 A - - - - - - - -

- - 250 A 350 A - - - - - -

- - - - 400 A 500 A 520 A - - -

5

Main pole utilization characteristics - 4 N.O. non-reversing contactors

Contactor types
Lighting application - UL/CSA - breaking all lines

Electrical discharge lamps (ballast)

1-phase per pole
3-phase break all lines

AC / DC operated

347 V AC
600 V AC

AF116 AF140 A F 14 6 AF19 0 AF205 AF265 AF305 AF370 EK550 EK1000

160 A 200 A 200 A 250 A 300 A 400 A 450 A 520 A - ­160 A 200 A 200 A 250 A 300 A 400 A 450 A 520 A - -

ABB | 5/209

1SBC100067S0201

AF116 ... EK1000 4-pole contactors

Technical data

General technical data

Contactor types
Rated insulation voltage Ui

acc. to IEC 60947-4-1 1000 V
acc. to UL / CSA 600 V

Rated impulse withstand voltage Uimp. 8 kV
Electromagnetic compatibility AF contactors comply with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature close to contactor

Operation -40 to +70 °C
Storage -40 to +70 °C

Maximum operating altitude (without derating) 3000 m
Mechanical durability

Number of operating cycles 5 million operating cycles
Maximum switching frequency 300 cycles/h

Shock withstand

acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 No change in contact position, closed or open position

C1

ABB

A

B1

A

B2

C2

Vibration withstand

acc to IEC 60068-2-6 0.7 g closed position / 0.7 g open position 13.2…100 Hz

AC / DC operated

Shock direction

A
B1
B2
C1
C2

AF116 AF140 AF190 AF205 AF265 AF305 AF370

1/2 sinusoidal shock for 11 ms 1/2 sinusoidal shock for 30 ms
20 g 20 g
15 g closed position / 3 g open position 15 g closed position / 3 g open position
15 g closed position / 3 g open position 15 g closed position / 3 g open position
20 g 20 g
20 g 20 g

General technical data

Contactor types

Rated insulation voltage Ui

acc. to IEC 60947-4-1 1000 V
acc. to UL 600 V

Rated impulse withstand voltage Uimp. 8 kV
Electromagnetic compatibility EK contactors complying with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature close to contactor

Operation Fitted with thermal overload relay -25 to +55 °C -

Without thermal overload relay -40 to +70 °C -

Storage -50 to +70 °C -

Climatic withstand Category B acc. to IEC 60068-2-30
Maximum operating altitude (without derating) ≤ 3000 m
Mechanical durability

Number of operating cycles 5 millions operating cycles 3 millions operating cycles
Max. switching frequency 60 cycles/h

Shock withstand

acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
Closed or open position

C1

ABB

AAB1

C2

AC or DC operated

Shock direction

B2

E1862D

EK550 EK1000

1/2 sinusoidal shock for 15 ms: no change in contact position, closed or open position

A

10 g

B1

10 g

B2

10 g

C1

10 g

C2

10 g

5

ABB | 5/211

1SFC 101212C0 201

AF116 ... AF370 4-pole contactors

Technical data

Magnet system characteristics

Contactor types
Coil operating limits

acc. to IEC 60947-4-1

Rated control circuit voltage Uc 24...500 V AC, 20...500 V DC

Coil consumption

AC control voltage 50/60 Hz

24...60 V AC

48...130 V AC

100...250 V AC

250...500 V AC

DC control voltage

20...60 V DC

48...130 V DC

100...250 V DC

250...500 V DC

Drop-out voltage 55 % of Uc min
Operating time
Coil supply between A1 - A2

Between coil energization and:
Between coil de-energization and:

AC / DC operated

AC supply
DC supply

Average pull-in value

Average holding value

Average pull-in value

Average holding value

Average pull-in value

Average holding value

Average pull-in value

Average holding value

Average pull-in value

Average holding value

Average pull-in value

Average holding value

Average pull-in value

Average holding value

Average pull-in value

Average holding value

N.O. contact closing

N.O. contact opening

AF116 AF140 AF190 AF205 AF265 AF305 AF370

At θ ≤ 70°C 0.85 x Uc min ... 1.1 x Uc max
At θ ≤ 70°C 0.80 x Uc min ... 1.1 x Uc max

225 VA 165 VA 475 VA

5.5 VA 6 VA 8.5 VA
170 VA 175 VA 340 VA
4 VA 4 VA 17 VA
130 VA 220 VA 385 VA
6 VA 7 VA 17.5 VA
205 VA 185 VA 420 VA
16 VA 16 VA 21 VA

210 W 205 W 400 W

2.5 W 2.5 W 3.5 W
130 W 130 W 360 W

2.5 W 2.5 W 2.5 W
135 W 190 W 410 W
3 W 2.5 W 4.5 W
205 W 190 W 600 W
4 W 4 W 4.7 W

20...55 ms 25...60 ms 30...60 ms

40..70 ms 45...80 ms 45...80 ms

Mounting characteristics and conditions for use

Contactor types
Mounting positions

AC / DC operated

AF116 AF140 AF190 AF205 AF265 AF305 AF370

Pos

. 2

+30° -30°

5

Pos. 4

Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 4-pole contactor
AF116 ... AF370

Mounting distances The contactors can be assembled side by side
Fixing

On rail acc. to IEC 60715, EN 60715 ­By screws (not supplied) 4 x M5

Pos. 3

Pos. 1 Pos. 1 ± 30°

Pos. 5

Pos. 6

1SFC101210 C0201

ABB | 5/213

AF116 ... AF370 4-pole contactors

Technical data

Connecting characteristics

Contactor types
Main terminals

Flat type

Connection capacity (min. ... max.)

Main conductors (poles)

Cu cable - Stranded

Clamp type LD... included (1) 1SDA066917R1 1SDA055016R1
Tightening torque 8 Nm 14 Nm 25 Nm

Cu cable - Stranded

Clamp type LD... included (1) 1SFN074709R1000,

Tightening torque 8 Nm 16 Nm 22 Nm

5

Al cable - Stranded

Clamp type – 1SDA054988R1 1SDA055020R1
Tightening torque – 31 Nm 43 Nm

Cu cable - Flexible

Clamp type LD... included (1) 1SDA066917R1 1SDA055016R1
Tightening torque 8 Nm 14 Nm 25 Nm

Cu cable - Flexible

Clamp type LD... included (1) 1SFN074709R1000,

Tightening torque 8 Nm 16 Nm 22 Nm

Lugs

ø

L

Socket type LL... included LL... included LL... included
Tightening torque 9 Nm / 80 lb.in 18 Nm / 160 lb.in 28 Nm / 248 lb.in

Connection capacity acc. to UL / CSA

Clamp type LD... included (1) ATK185 (2) ATK300 (2)
Tightening torque 8 Nm / 71 lb.in 34 Nm / 301 lb.in 42 Nm / 372 lb.in

Connection capacity acc. to UL / CSA

Clamp type LD... included (1) – ATK300/2 (2)
Tightening torque 8 Nm / 71 lb.in – 42 Nm / 372 lb.in

Auxiliary conductors

(coil terminals)

Solid / stranded

Flexible

Flexible with non insulated ferrule

Flexible with insulated ferrule

Lugs

L

l

Connection capacity acc. to UL / CSA
Stripping length 9 mm
Tightening torque 1.00 Nm / 9 lb.in

Degree of protection

acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529

Main terminals IP00
Coil terminals IP20

Screw terminals

Main terminals M6 M8 M10

Coil terminals (delivered in open position) M3.5

(1) LD... not included for AF116 ... AF146-30-..B.
(2) Available in North America only.

AC / DC operated

1 x

2 x

1 x

1 x

2 x

W ≤

Ø >

1 x

2 x

1 x
2 x
1 x
2 x
1 x
2 x
1 x
2 x

L <

l >

1 or 2 x

Screwdriver type

Screwdriver type

AF116 AF140 AF190 AF205 AF265 AF305 AF370

13

ø 6.5

3

7

5

ø 8.5

10...95 mm² 6...150 mm² 16...300 mm²

10...95 mm² 50...120 mm² 70...185 mm²

LZ185-2C/120

– 95...185 mm² 185...240 mm²

10...70 mm² 6...120 mm² 16...240 mm²

10...70 mm² 50...95 mm² 70...185 mm²

LZ185-2C/120

22 mm (.866 in) 24 mm (.945 in) 32 mm (1.260 in)
6 mm (.236 in) 8 mm (.315 in) 10 mm (.394 in)

AWG 6…3/0 6…300 MCM 4…400 MCM

AWG 6…3/0 – 4…500 MCM

1...4 mm²

1...4 mm²

0.75...2.5 mm²

0.75...2.5 mm²

0.75...2.5 mm²

0.75...2.5 mm²

0.75...2.5 mm²

0.75...2.5 mm²
8 mm

3.5 mm
AWG 18...14

Screws and bolts

Flat Ø 5.5 mm / Pozidriv 2

17.5

10

5

ø 10.5

1SCA022194R0890,
OZXB4

1SCA022194R0890,
OZXB4

19.5

14.3

5/216 | ABB

1SFC 101213C02 01