ABB DCS880 Hardware Manual
DCS880
Hardware manual
DCS880 Drives (20 ... 5200 A)
ABB
DCS880 Drive Manuals
Language
Publication number
General
DCS880 Quick guide
Safety instructions all languages
DCS880 Documentation pack
DCS880 Units
DCS880 Flyer
DCS880 Technical catalog
DCS880 Hardware manual
DCS880 Firmware manual
DCS880 Service manual
DCS880 Hardparallel manual
DCS880 12-pulse manual
Instructions for mounting the SDCS-CMA-2
ACS-AP-x assistant control panels user’s manual
Functional safety
Supplement for functional safety
Functional safety for enclosed converter
+Q957 Prevention of unexpected Start Up
+Q951 Emergency stop, category 0 with MC
+Q952 Emergency stop, category 1 with MC
+Q963 Emergency stop, category 0 without MC
+Q964 Emergency stop, category 1 without MC
Enclosed converter
Installation manual
DCS800-A + S880 Enclosed converters, flyer
Door mounting kits
DPMP-01 mounting platform for ACS-AP control panel
DPMP-02 mounting platform for ACS-AP control panel
Serial communication
FCAN-01 CANopen adapter module
FDNA-01 DeviceNet™ adapter module
FECA-01 EtherCAT adapter module
FENA-11/-21 Ethernet adapter module
FEPL-02 Ethernet POWERLINK adapter module
FPBA-01 PROFIBUS DP adapter module
FSCA-01 RS-485 adapter module
FDCO-01/02 DDCS communication modules
Tool and maintenance manuals and guides
Drive composer PC tool
Drive (IEC61131-3) application programming manual
Adaptive programming, Application guide
NETA-21 remote monitoring tool
NETA-21 remote monitoring tool guide
DDCS branching units NBDU-85, NBDU-95
Extension modules
FIO-11 Analog extension module
FIO-01 Digital extension modules
FAIO-01 Analog extension module
FDIO-01 Digital extension module
FEN-01 TTL encoder interface
FEN-31 HTL encoder interface
FEA-03 F series extension adapter
Ethernet tool network for ACS880 drives
Status 10.2018 x → existing p → planned DCS880 Manuals list e g.docx
3ADW000480
3ADW000481 xxxxxxx
DCS880 CD
download
3ADW000475
3ADW000465
3ADW000462
3ADW000474
3ADW000488
3ADW000530
3ADW000533
3ADW000396
3AUA0000085685 x
3ADW000452 x
3ADW000504
3ADW000505
3ADW000506
3ADW000507
3ADW000508
3ADW000352
3ADW000523
3AUA0000100140
3AUA0000136205
3AFE68615500 xx
3AFE68573360
3AUA0000068940
3AUA0000093568
3AUA0000123527
3AFE68573271
3AUA0000109533
3AUA0000114058
3AUA0000094606
3AUA0000127808
3AXD50000028574
3AUA0000096939
3AUA0000096881
3BFE64285513
3AFE68784930 x
3AFE68784921
3AUA0000124968
3AUA0000124966
3AFE68784603
3AUA0000031044
3AUA0000115811
3AUA0000125635
E D I ES F CN RU
x
x
xx x
x
x
x
x
x
x
x
x
x
x
x
x
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DCS880 Drives
20 ... 5200 A
Hardware manual
Code:
Effective:
Supersedes:
2019 ABB Automation Products GmbH. All rights reserved.
3ADW000462R0401 DCS880 Hardware manual e d
3ADW000462R0401 Rev D
01.2019
01.2018
4
Table of contents
DCS880 Drive Manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of contents
Safety instructions
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To which products this chapter applies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Printed circuit boards and fiber optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
The DCS880
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
The DCS880 converter modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Plus codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Main circuit and control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Armature converter DCS880 H1 ... H4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Armature converter DCS880 H5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Armature converter DCS880 H6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Armature converter DCS880 H7 and H8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mechanical installation
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Examining the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Necessary tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Moving the drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Unpacking and examining the delivery (H1 … H3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Unpacking and examining the delivery (H4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Unpacking and examining the delivery (H5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Unpacking and examining the delivery (H6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Unpacking and examining the delivery (H7, H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Installing the drive (H1 … H3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installing the drive (H4, H5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installing the drive (H6 … H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cabinet installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Preventing cooling air recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table of contents
3ADW000462R0401 DCS880 Hardware manual e d
Unit above another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Terminal options for converter modules size H1 ... H4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Connection of H4 converter module DC terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Terminal cover according to VBG 4 regulations (H1 ... H4 only) . . . . . . . . . . . . . . . . . . . . . . 32
Mounting the converter module H5 inside an enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Mounting the H7 power unit inside an enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Mounting the H8 power unit inside an enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Planning the electrical installation
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Line reactors (L1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Semiconductor fuses (F1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Semiconductor fuses (F1) and fuse holders for armature circuit . . . . . . . . . . . . . . . . . . . . . . 41
Fuses (F3.x) and fuse holders for field circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Single-phase autotransformer (T3) for field circuit (adapt voltage). . . . . . . . . . . . . . . . . . . . . 43
Line reactors for single- and 3-phase connection of field converters . . . . . . . . . . . . . . . . . . . 44
Auxiliary transformer (T2) for electronic system / fan supply . . . . . . . . . . . . . . . . . . . . . . . . . 44
EMC filters (E1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Converters size H1 ... H4 configuration using an OnBoard field exciter . . . . . . . . . . . . . . . . . . . . . 48
Converters size H5 configuration using FEX-425-Int field exciter . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Converters size H6 configuration using a FEX-425-Int field exciter. . . . . . . . . . . . . . . . . . . . . . . . . 50
Converters size H1 ... H6 configuration using external field exciters DCF803, DCF804 . . . . . . . . . 51
Converters size H7 and H8 configuration using external field exciters DCF803, DCF804 . . . . . . . 52
Converters size H1 ... H3 as large field exciter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Start, Stop and E-Stop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Cooling fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Fan connection for DCS880 (H1 ... H4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fan connection for DCS880 (H5 ... H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Monitoring the DCS880 power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Implementing thermal overload and short-circuit protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cross-sectional areas - Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Selecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Connection of a motor temperature sensor to the drive I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5
Electrical installation
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Checking the insulation of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
IT (ungrounded) systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Connecting the power cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Location F-type adapters and interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
FEA-03 I/O extension adapter configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Pulse encoder connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Pulse encoder connection principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Connecting the signal and control cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Routing the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
DCSLink wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Table of contents
3ADW000462R0401 DCS880 Hardware manual e d
6
Connecting a control unit at H7 and H8 power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Installation checklist
Maintenance
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Technical data
Chapter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Current ratings - IEC regenerative converters (S02). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Standard duty cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Current ratings - IEC non regenerative converters (S01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Control board SDCS-CON-H01 (H1 ... H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Recommended wire size - Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Control circuit terminal layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
XAI: Reference voltages and analog inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
XAO: Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
XD2D: Drive-to-drive link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
RO1, RO2, RO3: Relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
XD24: Digital interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
XDIO: Digital inputs / outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
XDI: Digital inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
XENC: Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
XTAC: Analog tacho. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
XSMC: Mains contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
XSTO: Safe torque off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
X205 Memory unit connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Additional terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Ground isolation diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Jumpers and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
DDCS Interface configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Ch0 DriveBus or module bus connection to Advant Controller (star). . . . . . . . . . . . . . . . . . . . 93
DDCS branching unit NDBU-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
DCSLink board SDCS-DSL-H1x (H1 ... H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Daisy chain DPI-H01 kit (H1 ... H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Power Interface board SDCS-PIN-H01 (H1 ... H5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Power supply board SDCS-POW-H01 (H6 ... H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Field circuit interfaces SDCS-BAB-F01 and SDCS-BAB-F02 (H1 ... H4) . . . . . . . . . . . . . . . . . . . . 102
Measuring board SDCS-PIN-H51 (H6 ... H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Firing pulse transformer board SDCS-PIN-H41 (H6 ... H8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Optical power link board SDCS-OPL-H01 (H7, H8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Following connectors are available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
XSMC (X96): Mains contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Location of the SDCS-OPL-H01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Table of contents
3ADW000462R0401 DCS880 Hardware manual e d
Connection between firing and control board for H6 ... H8. . . . . . . . . . . . . . . . . . . . . . . . . . 112
Galvanic isolation - T90, A92, F11, F90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
DC-DC transducer A92 (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Transformer T90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Dimensions and weights
Size H1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Size H2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Size H3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Size H4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Size H5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Size H6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Size H7
(+P906) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Size H8 lefthand (+P906). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Size H8 righthand (+P906). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Branch fuses installed inside converter sizes H5 ... H8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Accessories
7
DCF803-0016, FEX-425-Int and DCF803-0035. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Power part. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
DCSLink communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
RS232-Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
DCF803-0016 and DCF803-0035 configuration (H1 ... H8) . . . . . . . . . . . . . . . . . . . . . . . . . 134
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
FEX-425-Int configuration (H5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
FEX-425-Int configuration (H6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
DCF803-0050, DCF804-0050, DCF803-0060 and DCF804-0060. . . . . . . . . . . . . . . . . . . . . . . . . 138
Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Power part. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
DCSLink communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
RS232-Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
DCF803-0050 / 0060 and DCF804-0050 / 0060 configuration (e.g. 2 motors). . . . . . . . . . . 143
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
DCF505 / DCF506 Overvoltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Fuses and fuse holders IEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Line reactors IEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Line reactors type ND01 ... ND17 (uk = 1 %) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Line reactors type ND401 ... ND413 (uk = 4 %) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Autotransformer (T3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Line reactor (L3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Auxiliary transformer (T2) for converter electronics and fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Supply transformer (T8) for cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
3ADW000462R0401 DCS880 Hardware manual e d
Table of contents
8
Other cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Recommended connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Optical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Table of contents
3ADW000462R0401 DCS880 Hardware manual e d
Safety instructions
What this chapter contains
This chapter contains the safety instructions which you must follow when installing,
operating and servicing the drive. If ignored, physical injury or death may follow, or
damage may occur to the drive, the motor or driven equipment. Read the safety
instructions before you work on the unit.
To which products this chapter applies
The information is valid for the whole range of the product DCS880, the converter
modules DCS880-S0x size H1 ... H8, field exciter units DCF80x, etc. like the Rebuild
Kit DCS880-R00.
Use of warnings and notes
There are two types of safety instructions throughout this manual: warnings and
notes. Warnings caution you about conditions which can result in serious injury or
death and/or damage to the equipment and advice on how to avoid the danger.
Notes draw attention to a particular condition or fact, or give information on a
subject. The warning symbols are used as follows:
9
Dangerous voltage warning warns of high voltage which can cause
physical injury and/or damage to the equipment.
General danger warning warns about conditions, other than those
caused by electricity, which can result in physical injury or death and/or
damage to the equipment.
Electrostatic sensitive discharge warning warns of electrostatic
discharge which can damage the equipment.
3ADW000462R0401 DCS880 Hardware manual e d
Safety instructions
10
Installation and maintenance work
These warnings are intended for all who work on the drive, motor cable or motor.
Ignoring the instructions can cause physical injury or death and/or damage to the
equipment.
WARNING
Only qualified electricians are allowed to install and maintain the drive!
-
Never work on the drive, motor cable or motor when main power is applied.
-
Always ensure by measuring with a multimeter (impedance at least 1 MOhm)
that:
1. Voltage between drive input phases U1, V1 and W1 and the frame is
close to 0 V.
2. Voltage between terminals C+ and D- and the frame is close to 0 V.
Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may cause
dangerous voltages inside the drive even when the main power on the drive is
switched off.
Do not make any insulation resistance or voltage withstand tests on the drive or
drive modules.
Isolate the motor cables from the drive when testing the insulation resistance or
voltage withstand of the cables or the motor.
When reconnecting the motor cable, always check that the C+ and D- cables
are connected with the proper terminal.
Notes:
The motor cable terminals on the drive are at a dangerously high voltage when
the main power is on, regardless of whether the motor is running or not.
Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V)
may be present on the relay outputs of the drive system (e.g. XRO1 ... XRO3).
DCS880 with enclosure extension: Before working on the drive, isolate the
whole drive from the supply.
Safety instructions
3ADW000462R0401 DCS880 Hardware manual e d
Grounding
These instructions are intended for all who are responsible for the grounding of the
drive. Incorrect grounding can cause physical injury, death and/or equipment
malfunction and increase electromagnetic interference.
WARNING
Ground the drive, motor and adjoining equipment to ensure personnel safety in
all circumstances, and to reduce electromagnetic emission and pick-up.
Make sure that grounding conductors are adequately sized and marked as
required by safety regulations.
In a multiple-drive installation, connect each drive separately to protective
earth (PE ).
Minimize EMC emission and make a 360° high frequency grounding (e.g.
conductive sleeves) of screened cable entries at the cabinet lead-through
plate.
11
Do not install a drive equipped with an EMC filter to an ungrounded power
system or a high resistance-grounded (> 30 Ohms) power system.
Notes:
Power cable shields are suitable as equipment grounding conductors only
when adequately sized to meet safety regulations.
As the normal leakage current of the drive is higher than 3.5 mA
10 mA
This product can cause a DC current in the protective earthing conductor.
-
, a fixed protective earth connection is required.
DC
AC
or
Where a residual current-operated protective (RCD) or monitoring (RCM)
device is used for protection in case of direct or indirect contact, only an RCD
or RCM of Type B is allowed on the supply side of this product.
3ADW000462R0401 DCS880 Hardware manual e d
Safety instructions
12
Printed circuit boards and fiber optic cables
These instructions are intended for all who handle the circuit boards and fiber optic
cables. Ignoring the following instructions can cause damage to the equipment.
WARNING
- The printed circuit boards contain components sensitive to electrostatic
discharge. Wear a grounding wrist band when handling the boards. Do not touch
the boards unnecessarily.
- Use grounding strip:
ABB order no.: 3ADV050035P0001
WARNING
- Handle the fiber optic cables with care.
- When unplugging optic cables, always grab the connector, not the cable itself.
- Do not touch the ends of the fibers with bare hands as the fiber is extremely
sensitive to dirt.
- The minimum allowed bend radius is 35 mm (1.38 in.).
Mechanical installation
These notes are intended for all who install the drive. Handle the unit carefully to
avoid damage and injury.
WARNING
- DCS880 sizes H4 ... H8:
- The drive is heavy. Lift the drive by lifting lugs only.
- The drive’s center of gravity is high. Do not tilt the unit. The unit will overturn
from a tilt of about 6 degrees. An overturning drive can cause physical injury.
- Do not lift the unit by the front cover.
- Place units H4 … H6 only on their back.
- Make sure that dust from drilling does not enter the drive when installing.
Electrically conductive dust inside the unit may cause damage or lead to
malfunction.
- Ensure sufficient cooling.
- Do not fasten the drive by riveting or welding.
Safety instructions
3ADW000462R0401 DCS880 Hardware manual e d
Operation
13
These warnings are intended for all who plan the operation of the drive or operate
the drive. Ignoring the instructions can cause physical injury or death and/or damage
to the equipment.
WARNING
Before adjusting the drive and putting it into service, make sure that the motor
and all driven equipment are suitable for operation throughout the speed range
provided by the drive. The drive can be adjusted to operate the motor at
speeds above and below the base speed.
Do not control the motor with the disconnecting device (disconnecting mains);
instead, use the control panel keys and , or commands via the I/O
board of the drive.
Mains connection:
You can use a disconnect switch (with fuses) to disconnect the electrical
components of the drive from the mains for installation and maintenance work.
The type of disconnect switch used must be as per EN 60947-3, Class B, so as
to comply with EU regulations, or a circuit-breaker type which switches off the
load circuit by means of an auxiliary contact causing the breaker's main
contacts to open. The mains disconnect must be locked in its "OPEN" position
during any installation and maintenance work.
EMERGENCY STOP buttons must be installed at each control desk and at all
other control panels requiring an emergency stop function. Pressing the STOP
button on the control panel of the drive will neither cause an emergency stop of
the motor, nor will the drive be disconnected from any dangerous potential.
To avoid unintentional operating states, or to shut the unit down in case of any
imminent danger according to the standards in the safety instructions it is not
sufficient to merely shut down the drive via signals "RUN", "drive OFF" or
"Emergency Stop" respectively "control panel" or "PC tool".
Intended use:
The operating instructions cannot take into consideration every possible case
of configuration, operation or maintenance. Thus, they mainly give such advice
only, which is required by qualified personnel for normal operation of the
machines and devices in industrial installations.
If in special cases the electrical machines and devices are intended for use in
non-industrial installations - which may require stricter safety regulations (e.g.
protection against contact by children or similar) - these additional safety
measures for the installation must be provided by the customer during
assembly.
Note:
When the control location is not set to Local (Local not shown in the status row
of the display), the stop key on the control panel will not stop the drive. To stop
the drive using the control panel, press the Loc/Rem key and then the stop key
.
3ADW000462R0401 DCS880 Hardware manual e d
Safety instructions
14
Size H1 ... H5
20 ... 1190 A
Size H6
900 ... 2000 A
Size H7
1900 ... 3000 A
Size H8
2050 ... 5200 A
The DCS880
Chapter overview
This chapter describes briefly the operating principle and construction of the converter modules in short.
The DCS880 converter modules
The DCS880-S size H1 ... H8 are intended for controlling DC motors.
The DCS880
3ADW000462R0401 DCS880 Hardware manual e d
15
Type code
The type code contains information on the specification and configuration of the drive. The first digits from left show the basic configuration
(e.g. DCS880-S01-2000). The optional selections are given thereafter on the name plate by plus code. The main selections are described
below. Not all selections are available for all types.
The drive's basic type code: DCS880-aab-cccc-ddef + plus code
Product family DCS880
Product type: aa = S0
= R0
= E0
= A0
Bridge type: b= 1
= 2
Module type: cccc = Rated DC current (IP00)
Rated AC voltage: dd = 04
= 05
= 06
= 07
= 08
= 10
= 12
Power connection: e= X
= L
= R
Revision code: f= 01
Field exciter configuration: +0S163
+S164
Fan voltage:
Standard
Application programming: +S551 Memory unit including drive application programming license
SDCS-DSL-H10: +S521 1 DCSLink channel, 0 channels optical power link SDCS-DSL-H10 (H1 ... H4)
Current measurement: +S175 SDCS-CMA-2 (H6 ... H8)
Voltage measurement: +S185 SDCS-PIN-H51 configured for 20 V
Control panel: +0J404
+J428
+J429
The technical data and specifications are valid as of going to press. ABB reserves the right to make subsequent alterations.
Standard converter module
Rebuild kit
Panel solution
Enclosed converter
Single bridge (2-Q)
2 anti-parallel bridges (4-Q)
100 V
... 415 V
AC
100 VAC ... 500 VAC (IEC), 525 VAC (UL)
270 V
... 600 V
AC
315 VAC ... 690 V
360 VAC ... 800 V
450 VAC ... 990 V
540 VAC ... 1190 V
AC
AC
AC
AC
AC
AC
Standard H1 ... H7
Left side H8
Right side H8
st
generation
H1 ... H4 without OnBoard field exciter
H5 and H6 with internal field exciter, supply external
(H5 and H6: 25 A, Rebuild kit: 16 A / 25 A)
Size H4
Fan voltage: 230 V / 1-ph
... 100 VAC (H6 ... H8)
AC
Without control panel
daisy-chain option DPI-H01 kit
Bluetooth control panel ACS-AP-W
3ADW000462R0401 DCS880 Hardware manual e d
The DCS880
16
Plus codes
Option Option code Description
ACS-AP-I standard built-in
no ACS-AP-I 0J404 No Control Panel
ACS-AP-W +J429 Bluetooth panel
DPI-H01 +J428 daisy-chain option
FDNA-01 +K451 Fieldbus DeviceNet
FPBA-01 +K454 Fieldbus PROFIBUS
FCAN-01 +K457 Fieldbus CANOpen
FSCA-01 +K458 Fieldbus Modbus
FCNA-01 +K462 Fieldbus ControlNet
FECA-01 +K469 Fieldbus EtherCat
FEPL-02 +K470 Fieldbus Ethernet POWERLINK
FENA-11 +K473 Ethernet/IP, Modbus/TCP, Profinet
FENA-21 +K475 Ethernet/IP, Modbus/TCP, Profinet
FIO-11 +L500 Analog I/O Extension (3 AI, 1 AO, 2 DIO)
FIO-01 +L501 Digital I/O Extension (4 DIO, 2 RO)
FAIO-01 +L525 Analog I/O Extension (2 AI, 2 AO)
FDIO-01 +L526 Digital I/O Extension (3 DI, 2 RO)
FPTC-01 +L536 Thermistor protection module
FEN-01 +L517 TTL Encoder interface
FEN-21 +L516 Resolver Interface
FEN-31 +L502 HTL Encoder Interface
FDCO-01 +L503 DDCS communication 10/10 MBd
FDCO-02 +L508 DDCS communication 5/10 MBd
Application programming +S551 Memory unit including drive application programming license
no OnBoard field exciter 0S163 Excludes OnBoard field exciter (H1 ... H4)
SDCS-DSL-H10 +S521 1 DCSLink channel, 0 channels optical power link
FSO-21 +Q972 Functional Safety Option
FSE-31 +L521 Functional Safety Encoder
The DCS880
3ADW000462R0401 DCS880 Hardware manual e d
Main circuit and control
K1
T2
Q1
F2
F1
SB_880_008_H1-H8_e.ai
M
F3
T3
K3
L1
M
DCS880-S0x H1 ... H4
230 V (115 V)
L3
max. 500 V
F100 ... F102
PIN-H01
X99
K5
K1
Drive composer
entry / pro
ABB automation-
builder
XTAC XENC
XD2D
XSMC
MC
X51
X52
X53
STO
X205
XDIO
XRO
XDI
XSTO
2
3
3
326+1
XAO
XA1
DPI-H01
DSL-H10
DDCS
USB
Ethernet
XS13
XC12
X38
DPMP-01
FAIO
FIO
DCF803/804-0050/0060
DCF803-0035
DCF803-0016
SDCS-DSL-H1x
{
T
E
Lx
Fy
Kx
Fx
Tx
XS13
XC12
X38
analog input / output
alternative
Residual current detection
Slot1 Slot2
digital input / output
Legend
PC
Slot2 Slot3
X200
Slot1
AC800
TB810
CI810
CI858
NDBU95
Fieldbus
FENA
FIO, FAIO
F-module
FIO, FAIO
FDCO
FEN
FEA-03
fuse
line reactor
transformer
autotransformer
ACP-01
EMC filter
e
Aux. supply
twisted pair
single phase
or three-phase
Field
supply
OnBoard field exciter
DCS880-S0x as field exciter
c H1 ... H4, optional
d H4 only
e Maximum voltage see table Type code
c
d
100 ... 600 V, 50 / 60 Hz
Armature converter DCS880 H1 ... H4
400 V and 500 V (IEC) / 525 V (UL) units with OnBoard field exciter. 600 V units are always without OnBoard field exciter.
17
3ADW000462R0401 DCS880 Hardware manual e d
The DCS880
18
K1
T2
Q1
F2
F1
SB_880_008_H1-H8_e.ai
M
F3
T3
K3
L1
M
FEX-425-Int
L3L3
DCS880-S0x H5
PIN-H01
K5
230 V
X99
max. 500 V
K1
Drive composer
entry / pro
ABB automation-
builder
XTAC XENC
XD2D
XSMC
MC
X51
X52
X53
STO
X205
XDIO
XRO
XDI
XSTO
2
3
3
326+1
XAO
XA1
DPI-H01
DSL-H10
DDCS
USB
Ethernet
XS13
XC12
X38
DPMP-01
FAIO
FIO
DCF803/804-0050/0060
DCF803-0035
DCF803-0016
SDCS-DSL-H1x
{
T
E
Lx
Fy
Kx
Fx
Tx
XS13
XC12
X38
analog input / output
alternative
Residual current detection
Slot1 Slot2
digital input / output
Legend
PC
Slot2 Slot3
X200
Slot1
AC800
TB810
CI810
CI858
NDBU95
Fieldbus
FENA
FIO, FAIO
F-module
FIO, FAIO
FDCO
FEN
FEA-03
fuse
line reactor
transformer
autotransformer
ACP-01
EMC filter
e
Aux. supply
twisted pair
single phase
or three-phase
Field
supply
c optional (+S164)
e Maximum voltage see table Type code
c
F3.1
(F301 ... F303)
DCS880-S0x as field exciter
100 ... 525 V, 50 / 60 Hz
Armature converter DCS880 H5
H5 units with optional internal field exciter.
The DCS880
3ADW000462R0401 DCS880 Hardware manual e d
Armature converter DCS880 H6
K1
T2
Q1
F2
F1
SB_880_008_H1-H8_e.ai
M
F3
T3
K3
L1
M
L3
POW-H01
PIN-H51
PIN-H41
PIN-H41
DCS880-S0x H6
FEX-425-Int
L3
F3.1
(F301 -
F303)
XS23
XS13
XS23
K5
230 V
K1
Drive composer
entry / pro
ABB automation-
builder
XTAC XENC
XD2D
XSMC
MC
X51
X52
X53
STO
X205
XDIO
XRO
XDI
XSTO
2
3
3
326+1
XAO
XA1
DPI-H01
DSL-H10
DDCS
USB
Ethernet
XS13
XC12
X38
DPMP-01
FAIO
FIO
DCF803/804-0050/0060
DCF803-0035
DCF803-0016
SDCS-DSL-H1x
{
T
E
Lx
Fy
Kx
Fx
Tx
XS13
XC12
X38
analog input / output
alternative
Residual current detection
Slot1 Slot2
digital input / output
Legend
PC
Slot2 Slot3
X200
Slot1
AC800
TB810
CI810
CI858
NDBU95
Fieldbus
FENA
FIO, FAIO
F-module
FIO, FAIO
FDCO
FEN
FEA-03
fuse
line reactor
transformer
autotransformer
ACP-01
EMC filter
e
Aux. supply
twisted pair
single phase
or three-phase
Field
supply
c optional (+S164)
e Maximum voltage see table Type code
c
100 ... 690 V, 50 / 60 Hz
DCS880-S0x as field exciter
19
3ADW000462R0401 DCS880 Hardware manual e d
The DCS880
20
K1
T2
Q1
F2
F1
SB_880_008_H1-H8_e.ai
M
F3
T3
K3
L1
M
L3
POW-H01
OPL-H01
DCS880-S0x H7 and H8
XC12
XS13
X38
POW-H01
X38
X38
PIN-H41
XS13
XS23
PIN-H41
XS13 XS23
XC12
PIN-H51
T8
F8
K5
V2V1V12
V11
K1
XSMC
MC STO
Drive composer
entry / pro
ABB automation-
builder
XTAC XENC
XD2D
XSMC
MC
X51
X52
X53
STO
X205
XDIO
XRO
XDI
XSTO
2
3
3
326+1
XAO
XA1
DPI-H01
DSL-H12
DDCS
USB
Ethernet
XS13
XC12
X38
DPMP-01
FAIO
FIO
DCF803/804-0050/0060
DCF803-0035
DCF803-0016
SDCS-DSL-H1x
{
T
E
Lx
Fy
Kx
Fx
Tx
V2
V1
V12
V11
analog input / output
alternative
Residual current detection
Slot1 Slot2
digital input / output
Legend
PC
Slot2 Slot3
X200
Slot1
AC800
TB810
CI810
CI858
NDBU95
Fieldbus
FENA
FIO, FAIO
F-module
FIO, FAIO
FDCO
FEN
FEA-03
fuse
line reactor
transformer
autotransformer
ACP-01
EMC filter
e
Aux. supply
twisted pair
single phase
or three-phase
Field
supply
e Maximum voltage see table Type code
100 ... 1190 V, 50 / 60 Hz
DCS880-S0x as field exciter
Armature converter DCS880 H7 and H8
The DCS880
3ADW000462R0401 DCS880 Hardware manual e d
Mechanical installation
BG_880_011_H4_a.ai
Chapter overview
This chapter describes the mechanical installation of the DCS880.
Safety
WARNING
– DCS800 sizes H4 ... H8:
– The drive is heavy. Lift the drive by lifting lugs only.
– The drive’s center of gravity is high. Do not tilt the unit. The unit will overturn
from a tilt of about 6 degrees. An overturning drive can cause physical injury.
– Do not lift the unit by the front cover.
– Place units H4 … H6 only on their back.
21
Examining the installation site
The drive must be installed in an upright position with the cooling section against a wall.
Make sure that the installation site agrees with these requirements:
– The installation site has sufficient ventilation to prevent overheating of the drive. See chapter Current
ratings.
– The operation conditions of the drive agree with the specifications in chapter Environmental Conditions
– The wall is vertical, not flammable and strong enough to hold the weight of the drive.
– The material below the installation is not flammable.
– There is enough free space above, beside and below the drive for cooling air flow, service and
maintenance. There is enough free space in front of the drive for operation, service and maintenance. See
chapter Dimensions and weights
.
Necessary tools
– Drill and drill bits.
– Screwdriver and/or wrench with bits. Some drive covers have torx screws.
Moving the drive
Move the transport package by pallet truck to the installation site.
Mechanical installation
3ADW000462R0401 DCS880 Hardware manual e d
.
22
1
6
3
BG_DCS_001_verpackung_a.ai
2
4
4
5
Unpacking and examining the delivery (H1 … H3)
This illustration shows the layout of the transport package. Examine that all items are present.
Item Description
1 Drive with factory installed options.
2 Cardboard box.
3 Shock damper.
4 Shock dampers.
5Tray.
6 Package containing documentation, plugs, mounting material, etc.
Mechanical installation
3ADW000462R0401 DCS880 Hardware manual e d
Unpacking and examining the delivery (H4)
BG_DCS_001_verpackung_a.ai
1
3
4
4
5
6
2
This illustration shows the layout of the transport package. Examine that all items are present.
Item Description
1 Drive with factory installed options.
2 Cardboard box.
3 Shock damper.
4 Shock dampers.
5 Shock damper.
6 Package containing documentation, plugs, mounting material, etc.
23
Mechanical installation
3ADW000462R0401 DCS880 Hardware manual e d
24
BG_DCS_001_verpackung_a.ai
A ( 1 : 2 )
A
2
3
4
1
3
1.a
1.b
1.c
Unpacking and examining the delivery (H5)
This illustration shows the layout of the transport package. Examine that all items are present.
Item Description
1 Drive with factory installed options.
1.a Converter fan, remove before installation.
1.b Lifting lugs bracket.
1.c Lifting lugs bracket, attach before installation.
2 Cardboard box.
3 Shock dampers.
4 Package containing documentation, plugs, mounting material, etc.
Mechanical installation
3ADW000462R0401 DCS880 Hardware manual e d
Unpacking and examining the delivery (H6)
BG_DCS_001_verpackung_a.ai
1
2
3
4
4
5
5
6
This illustration shows the layout of the transport package. Examine that all items are present.
Item Description
1 Drive with factory installed options.
2 Cardboard box.
3 Shock damper.
4 Lower and upper cardboard box cover.
5 Shock dampers.
6 Package containing documentation, plugs, mounting material, etc.
25
3ADW000462R0401 DCS880 Hardware manual e d
Mechanical installation
26
BG_DCS_001_verpackung_a.ai
1
5
4
2
3
4
6
Unpacking and examining the delivery (H7, H8)
This illustration shows the layout of the transport package. Examine that all items are present.
Item Description
1 Drive with factory installed options.
2 Cardboard box.
3 Lower cardboard box cover.
4 Brackets to fasten the drive, remove before installation.
5 Shock damper.
6 Package containing documentation, plugs, mounting material, etc.
Mechanical installation
3ADW000462R0401 DCS880 Hardware manual e d
Delivery check
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Check that there are no signs of damage. Before attempting installation and operation, check the
information on the nameplate of the converter module to verify that the unit is of the correct type.
The label includes an IEC rating, cULus, C-tick (N713) and CE markings, a type code and a serial
number, which allow individual identification of each unit. The remaining digits complete the serial
number so that there are no two units with the same serial number.
See an example nameplate below.
27
3ADW000462R0401 DCS880 Hardware manual e d
Mechanical installation
28
Ser. No. 0025421A17294264
1729 = Production year 2017 and week 29.
U1
U2
U1
U2
IEC
IEC
UL
UL
Rated input voltage according to IEC.
Rated output voltage according to IEC.
Rated input voltage according to UL.
Rated output voltage according to UL.
I1 Rated input current.
I2 Rated output current.
If Rated internal field exciter current.
f1 Rated frequency of mains voltage.
U
Fan
Rated fan voltage.
Airflow Rated cooling air flow.
U
Aux
Rated auxiliary voltage.
Size Unit size.
SCCR Short circuit current ratio.
IP: 00 Protection class according to ISO20653.
UL: open type Protection class according to UL.
Temp Max. permissible cooling air temperature.
Mechanical installation
3ADW000462R0401 DCS880 Hardware manual e d
29
BG_880_013_H3-Bef_a.ai
× 4
× 4
× 4
× 4
12 3
4
M6
5
Installing the drive (H1 … H3)
This section tells you how to install the drive on wall without vibration dampers. The degree of protection is IEC:
IP00 and UL: open type.
1. See the dimensions in chapter Dimensions and weights.
2. Drill the mounting holes.
3. Insert wall plugs into the holes and start to screw bolts into the plugs. Drive the bolts deep enough into the
wall to make them carry the weight of the drive.
4. Position the drive onto the bolts on the wall.
5. Tighten the bolts securely in the wall.
Mark the locations for the four mounting holes.
3ADW000462R0401 DCS880 Hardware manual e d
Mechanical installation
30
BG_880_011_H4-Bef_a.ai
× 4
× 4
× 4
× 4
12 3
M6
4
5
Installing the drive (H4, H5)
This section tells you how to install the drive on wall without vibration dampers. The degree of protection is IEC:
IP00 and UL: open type.
1. See the dimensions in chapter Dimensions and weights.
2. Drill the mounting holes.
3. Insert wall plugs into the holes and start to screw bolts into the plugs. Drive the bolts deep enough into the
wall to make them carry the weight of the drive.
4. Position the drive onto the bolts on the wall.
5. Tighten the bolts securely in the wall.
6. For H5 re-install the converter fan.
Mark the locations for the four mounting holes.
Mechanical installation
3ADW000462R0401 DCS880 Hardware manual e d
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