ABB DCS800-EP1, DCS800-EP2 Brochure

DCS800-EP1 and DCS800-EP2 Panel Drive

10 – 300 HP, 230/480 Vac

The DCS800 Panel Drive is a preengineered solution for quick and easy design and installation. All required peripheral components are included on a space-efficient back panel, ready to be mounted into an industrial enclosure, saving time of procuring, mounting and wiring individual system components. The drive is an excellent replacement for the Reliance Electric FlexPak 3000®. It has the same bolt pattern, similar features, and fits within the FlexPak 3000 clearance area.

The drive includes the same DCS800-S01/S02 module customers have become familiar with. It also includes AC and DC fusing, contactor, and control transformer. Optional features include circuit breaker, internal line reactor, and blower motor contactor and overload.

The drive meets UL 508A with a 65 kA short circuit current rating (SCCR). It is pre-wired and pre-tested to make installation and start up go quickly. Its has a dry auxiliary contact for the main contactor accessible from the terminal strip and allows tool access to individual components within.

Highlights

− Space efficient multilevel panel

− Easy to maintain

− Pre-wired, pre-tested solution for smooth start ups

− Greatly simplifies the procurement process

− Module can be replaced without replacing the entire panel

− Integral ABB AC contactor

− UL Listed with 65 kA SCCR

Voltage and Power Range

− 460 Vac, factory or field convertible to 230 Vac

− 10 to 500 HP with heavy duty overload ratings (150 pct for 60 sec.)

− 600 HP with normal duty ratings (110 pct for 60 sec.)

Applications

− Extruders

− Steel mills

− Pipe mills

− Retrofits

Options

− Integral line reactor up to 150 HP

− Circuit breaker, ABB Tmax MCP

− Blower motor contactor and overload, ABB A-line, for blowers from ½ to 15 HP

− Without AC contactor

− 230 Vac supply

Optional Blower Motor Contactor with Overload (+M6xx)

Easy Access to Control Fuses

Top Access to AC Power and DC

Motor Terminals, and Fuses

Optional Circuit Breaker

(+F278)

AC Fuses Below Starter

Optional Line Reactor (10-150 hp) (+E213)

Control Transformer

Non-Regenerative (2Q) Regenerative (4Q)

DCS800-EP1-0020-05 DCS800-EP2-0025-05 17 10 20 5 18.8 12.2 14.4

DCS800-EP1-0045-05 DCS800-EP2-0050-05 35 20 37 10 18.8 12.2 14.4

DCS800-EP1-0065-05 DCS800-EP2-0075-05 53 30 54 15 18.8 12.2 14.4

DCS800-EP1-0090-05 DCS800-EP2-0100-05 68 40 71 20 18.8 12.2 14.4

DCS800-EP1-0125-05 DCS800-EP2-0140-05 104 60 104 30 18.8 12.2 14.4

DCS800-EP1-0180-05 125 75 125 30 19.3 20.0 13.8*

DCS800-EP2-0200-05 164 100 175 50 19.3 20.0 13.8*

DCS800-EP1-0230-05 DCS800-EP2-0260-05 205 125 206 60 19.3 20.0 13.8*

DCS800-EP1-0315-05 DCS800-EP2-0350-05 245 150 255 75 19.3 20.0 13.8*

DCS800-EP1-0405-05 DCS800-EP2-0450-05 325 200 341 100 35.3 25.4 16.2

DCS800-EP1-0470-05 DCS800-EP2-0520-05 405 250 425 125 35.3 25.4 16.2

DCS800-EP1-0610-05 DCS800-EP2-0680-05 480 300 506 150 35.3 25.4 16.2

DCS800-EP1-0740-05 DCS800-EP2-0820-05 640 400 45.7 26.7 16/19.7**

DCS800-EP1-0900-05 DCS800-EP2-1000-05 795 500 45.7 26.7 16/19.7**

DCS800-EP2-1010-05 950 600 45.7 26.7 16/19.7**

NOTES:

Overload rating: 150% for 60 seconds except 600 hp (110% for 60 seconds).

*19.3 inch depth when internal reactor option is included.

**Depth without circuit breaker option / with circuit breaker option

460Vac / 500Vdc 230Vac / 240Vdc

Output

PHD HPOutput

Height Width Depth

PHD

DC Fuses (regen) Below

Circuit Breaker

Standard DCS800 Drive Module

Contactor

Optional 230V supply

(+S235)

For more information please contact:

ABB Inc.

Low Voltage Drives New Berlin, WI 53151 USA Ph: (800) 752-0696 Fx: (262) 785-0397

www.abb.us/drives

For additional replacement information and video www.drivesanswers.com/8

Reliance Electric are registered trademarks of Rockwell Automation, Inc.

and FlexPak 3000

DCS800-PHPB02U-EN REVD Effective: 07/09/2012