ABB DCS550 Quick Guide

DCS550
Quick Guide DCS550 Drives (20 A to 1000 A)
DCS550 Quick Guide

english Contents

DC Drives Worldwide Service Network .............................. 3
DCS550 Manuals ...............................................................4
DCS550 DC Drives ............................................................. 5
Brief instructions for CD and documents overview ............. 7
Notes on EMC .................................................................... 8
Standard function assignments for the terminals ...............10
Connection example .........................................................11
Fan power connection ...................................................... 13
Terminal locations on the converter ...................................14
Notes For North American Installations .............................15
Safety and operating instructions .....................................17
Installing the DCS550 PC tools on Your computer ............ 18
Commissioning .................................................................19
DCS550 Control Panel .....................................................20
Dimensions, drilling patterns and weights ........................ 77
Fault / Alarm list ............................................................... 80
Diagnosis messages.......................................... ...............86
Macro & Firmware structure ..............................................91
Declaration of conformity ................................................ 104
Declaration of Incorporation ........................................... 105
deutsch Inhalt
DC Drives Worldwide Service Network .............................. 3
DCS550 Manuals / DCS550 Handbücher ...........................4
DCS550 Gleichstromantriebe ........................................... 21
Kurzanweisung CD und Dokumentationsübersicht ..........23
EMV Filter ......................................................................... 24
Digitaler und analoger E-A/Anschluss von SDCS-CON-F .. 26
Anschlussbeispiel .............................................................27
Lüfterkühlung ...................................................................29
Klemmen- und Steckeranordnung des Stromrichters ........ 30
Sicherheits- und Anwendungshinweise ............................. 31
Installation der DCS550 Programme auf dem PC ............. 32
Inbetriebnahme ................................................................33
DCS550 Steuertafel .......................................................... 34
Abmessungen, Bohrbild und Gewichte ............................ 77
Fehler- / Alarmliste ........................................................... 80
Diagnosemeldungen.......................................... ............... 86
Makro & Firmware Struktur ............................................... 91
Declaration of conformity ................................................ 104
Declaration of Incorporation ........................................... 105
español Contenido
DC Drives Worldwide Service Network ............................... 3
DCS550 Manuals / Manuales de DCS550 ..........................4
Convertidores de CC DCS550 ......................................... 49
Instrucciones para el CD y de la documentación ..............51
Notas acerca de EMC .....................................................52
Asignaciones de funciones estándar para los terminales ... 54
Ejemplo de conexión ........................................................ 55
Conexión de alimentación del ventilador ..........................57
Ubicación de los terminales en el convertidor ...................58
Instrucciones de seguridad ............................................... 59
Cómo instalar las herramientas para PC del DCS550 ......60
Puesta en funcionamiento ...............................................61
Panel de control del DCS550 ........................................... 62
Dimensiones, patrones de taladrado y pesos....................77
Lista de errores / alarmas ................................................80
Mensajes de diagnóstico .................................................86
Estructura del macro & firmware ....................................... 91
Declaration of Incorporation ............................................ 105
français Sommaire
DC Drives Worldwide Service Network .............................. 3
DCS550 Manuals / Manuels du DCS550 ............................ 4
Variateurs à courant continu DCS550 ............................... 63
Documentation technique ................................................ 65
Compatibilité électromagnétique (CEM) ............................ 66
Raccordement standard des signaux d’E/S ...................... 68
Exemple de schéma de câblage ....................................... 69
Câblage du ventilateur ...................................................... 71
Emplacement des bornes sur le convertisseur .................. 72
Consignes de sécurité et d’exploitation............................. 73
Installation des outils logiciels du DCS550 sur votre PC .... 74
Mise en service ................................................................. 75
Micro-console DCS550 .................................................... 76
Dimensions, perçages et poids ........................................ 77
Liste des erreurs / alarmes ............................................... 80
Messages de diagnostic.......................................... ......... 86
Structure du logiciel macro & système .............................. 91
Declaration of Incorporation ........................................... 105
italiano Indice
DC Drives Worldwide Service Network .............................. 3
DCS550 Manuals / DCS550 Manuali .................................. 4
DCS550 DC Drives ........................................................... 35
Brevi istruzioni CD e documentazione Panoramica ...........37
Note sulle EMC ................................................................. 38
Assegnazione funzioni standard per i morsetti ..................40
Esempi schemi di collegamento........................................41
Ventole di raffreddamento ................................................. 43
Posizioni terminali sul convertitore ..................................... 44
Istruzioni per la sicurezza .................................................. 45
Installa i DCS550 PC tools sul Tuo computer .................... 46
Messa in servizio ..............................................................47
DCS550 Pannello di controllo ...........................................48
Dimensioni, schemi di foratura e pesi ............................... 77
Errore / Allarme di lista ..................................................... 80
Messaggi di diagnostica.......................................... ......... 86
Struttura macro & firmware ............................................... 91
Declaration of conformity ................................................ 104
Declaration of Incorporation ........................................... 105
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ABB Drive Service EN
In order to offer the same after sales service to our customer around the world, ABB has created the DRIVE SERVICE CONCEPT. ABB's after sales service is globally consistent due to common targets, rules, and the way of operation. This means for our customers: Please visit the ABB drive service homepage www.abb.com/drivesservices
ABB Drive Service FR
Pour offrir la même qualité de service à tous nos clients, ABB a créé DRIVE SERVICE CONCEPT. Dans le monde entier, les équipes de service proposent les mêmes presta­tions aux mêmes conditions avec les mêmes objectifs. Pour en savoir plus, connectez-vous sur ABB drive service homepage www.abb.com/drivesservices
ABB Drive Service DE
Um jedem Kunden rund um die Welt die gleiche Service Dienstleistung an­bieten zu können, hat ABB das DRIVE SERVICE CONCEPT entwickelt. Durch die Definition von einheitlichen Zielen, Regeln, und Arbeitsvorschrif­ten kann ABB die Dienstleitungs Produkte weltweit auf gleichwertig hohem Qualitätsniveau anbieten. Für unsere Kunden bedeuted dies: Bitte besuchen Sie die ABB-Home­page Service für Antriebe www.abb.com/drivesservices
ABB Drive Service IT
ABB ha creato il DRIVE SERVICE CENCEPT, con lo scopo di offrire ai nostri clienti lo stesso servizio post vendita in tutto il mondo. Attraverso la definizione di obbiettivi comuni, ruoli e modo di operare, le attività post vendita di ABB offrono sevizi coerenti nella loro globalità. Per i nostri clienti questo significa: Vi invitiamo a visitare la homepage ABB drive service www.abb.com/drivesservices
ABB Drive Service ES
Para poder ofrecer el mismo servicio posventa a nuestros clientes en todo el mundo, ABB ha creado el CON­CEPTO DE SERVICIO DE CONVER­TIDORES. El servicio posventa de ABB está mundialmente consolidado gracias a unos objetivos y normas comunes, así como a su funcionamiento. Esto significa para nuestros clientes: Visiten el portal de convertidores de ABB www.abb.com/drivesservices
english

DC Drives Worldwide Service Network

Country Local ABB Service Town Service Phone No.
Argentina Asea Brown Boveri S.A. BUENOS AIRES +54 (0) 12 29 55 00 Australia ABB NOTTING HILL +61 (0) 3 85 44 00 00 Austria ABB AG WIEN +43 1 60 10 90
Belgium ABB N.V. ZAVENTEM
Brazil ABB Ltda. OSASCO +55 (0) 11 70 84 91 11 Canada ABB Inc. SAINT-LAURENT +1800 865 7628 China ABB China Ltd BEIJING +86 40 08 10 88 85 - 24h service Czech Republic ABB S.R.O. PRAHA +42 02 34 32 23 60 Finland ABB Oy Service KUUSANKOSKI +35 8 10 22 51 00 Finland ABB Oy Product Service HELSINKI +35 8 10 22 20 00 Finland ABB Oy Service NOKIA +35 8 10 22 51 40
France
ABB Automation ABB Process Industry
MONTLUEL from abroad
France Germany ABB Process Industries MANNHEIM +49 18 05 22 25 80 Greece ABB SA METAMORPHOSSIS +30 69 36 58 45 74 Ireland ABB Ireland Ltd. TALLAGHT +35 3 14 05 73 00 Italy ABB MILAN +39 02 90 34 73 91 Korea, Republic ABB Ltd., Korea CHONAN +82 (0) 4 15 29 22 Malaysia ABB Malaysia Sdn. Bhd. KUALA LUMPUR +60 3 56 28 42 65 Mexico ABB Sistemas S.A. DE C.V. TLALNEPANTLA +52 53 28 14 00 Netherlands ABB B.V. ROTTERDAM +31 1 04 07 88 66 New Zealand ABB Service ltd AUCKLAND +64 92 76 60 16
Poland ABB Centrum IT Sp.zo.o
WROCLAW
LODZ Russia ABB Automation LLC MOSCOW +74 95 96 0
Switzerland ABB AG DÄTTWIL +41 5 85 86 87 86 Singapore ABB Industry Pte Ltd SINGAPORE +65 67 76 57 11 Slovakia ABB Elektro s.r.o. BANSKA BYSTRICA +42 19 05 58 12 78 South Africa ABB South Africa (Pty) Lt JOHANNESBURG +27 1 16 17 20 00 Spain ABB Automation Products BARCELONA +34 9 37 28 73 00 Taiwan ABB Ltd. TAIPEI 105 +88 62 25 77 60 90 Thailand ABB Limited SAMUTPRAKARN +66 27 09 33 46 Turkey ABB Elektirk Sanayi A.S ISTANBUL +90 2 16 36 52 90
USA ABB Industrial Products NEW BERLIN Venezuela ABB S.A. CRCS +58 (0) 22 38 24 11 / 12
+32 27 18 64 86 +32 27 18 65 00 - 24h service
+33 1 34 40 25 81 +0810 02 00 00
+48 42 61 34 96 2 +48 42 29 93 91 39 5
+1 26 27 85 32 00 +1 262 435 7365
33ADW000395R0100 DCS550 Quick guide edisf a 33ADW000395R0100 DCS550 Quick guide edisf a

DCS550 Manuals

Language
Public. number E D I ES F CN RU
Quick Guide 3ADW000395 x x x x x
DCS550 Tools & Documentation CD 3ADW000377 x DCS550 Modules DCS550 Flyer 3ADW000374 x x DCS550 Technical Catalog 3ADW000378 p DCS550 Manual 3ADW000379 x DCS550 Service Manual 3ADW000399 p Installation according to EMC 3ADW000032 x Technical Guide 3ADW000163 x
Extension Modules
RAIO-01 Analog IO Extension 3AFE64484567 x RDIO-01 Digital IO Extension 3AFE64485733 x
Serial Communication
RPBA-01 PROFIBUS 3AFE64504215 x RCAN-01 CANopen 3AFE64504231 x RCNA-01 ControlNet 3AFE64506005 x RDNA-01 DeviceNet 3AFE64504223 x RMBA-01 MODBUS 3AFE64498851 x RETA-01 Ethernet 3AFE64539736 x
x -> existing p -> planned Status 05.2011
DCS550 Drive Manuals-List_d.doc
4 3ADW000395R0100 DCS550 Quick guide edisf a4 3ADW000395R0100 DCS550 Quick guide edisf a
english
Standard Features
− compact
− highest power ability
− simple operation
− comfortable assistants, e.g. for autotuning or commissioning
3ADW000395R0100 DCS550 Quick guide edisf a
5
53ADW000395R0100 DCS550 Quick guide edisf a

DCS550 DC Drives

Technical data
Mains supply volt. 230...525 V,
+/–10 %, 3~
Frequency 50...60 Hz, +/–5
Hz
Electronics supply 115...230 V, –15 % / +10 %, 1~
DC Output current 20...1000 A Overload capability 200 %
Ambient conditions
Ambient temperat. 0° ... +40° C 40° ... 50°C with
reduction Storage temperat. –40° ... +55° C Transport temper. –40° ... +70° C Relative humidity 5 ... 95 %, not
condensing (max. 50 % betw.
0°...5° C) Pollution degree Class 2 Protection class IP 00 Altitude < 1,000 m height
above sea level:
nominal Current
> 1,000 m height
above sea level:
with reduction
I/O
Digital inputs: 8 standard, up to
14 optional Digital outputs: 5 standard, up to 9 optional Analog inputs: 4 standard +/– 10 V; 0/2…10 V, up to 8 optional +/ 20 mA; 0/4…20 mA Analog outputs: 3 standard (1x I
) +/-10 V; 0/2…10 V, up to 7
act
optional –20 mA; 0/4…20 mA
PC-Tools
DriveWindow Light: free of
charge with every converter, Standard RS232 PC-connection
Approvals
(in preparation 12/2011)
Adaptive Programming
pre-defined drive-specific function blocks, e.g.
• Free process controller (PI­Controller)
• I/O- and digital Operations
With control panel or PC-Tool, no need for additional hardware
Speed Feedback
EMF Analog tacho Encoder
Communication
Serial communication
• Ethernet • Profibus
• CANopen • DeviceNet
• ControlNet • EtherCat
• Modbus • ProfiNet Industrial IT© enabled
Protections
Speed feedback monitoring • Temperature • Overload • Over speed • Motor stalled • Motor over current • Motor over voltage
• Field over current • Minimum field current • Zero speed • Armature current ripple • Mains over- and under voltage
Current ratings, dimensions
Unit
size
F1 20 25 12 370 x 270 x 208 14.56 x 10.65 x 8.20 45 50 65 75 90 100 F2 135 150 18 370 x 270 x 264 14.56 x 10.65 x 10.40
270 300 F3 315 350 25 459 x 270 x 310 18.07 x 10,65 x 12,25 405 450 470 520 F4 610 680 35 644 x 270 x 345 25.35 x 10.65 x 13.60 740 820 900 1000
2-Q
rated Current
DCS550-S01
IDC[A] IDC[A] 230 400 525 [ADC] h x w x d [mm] h x w x d [inch]
180 200 225 250
4-Q
rated Current
DCS550-S02
Supply voltage
[V
]
AC
max. field
current
internal
Dimensions
6 3ADW000395R0100 DCS550 Quick guide edisf a6 3ADW000395R0100 DCS550 Quick guide edisf a
Brief instructions for CD and documents overview
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3ADW 000 377 R0201 / April 2011
System configuration
WINDOWS 98, NT, 2000, XP Acrobat Reader 4.0 or higher Internet Explorer 5.0 or higher
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System confirmation
Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
Read more details in Quick Guide 3ADW000191
Content
This CD ROM provides information about DCS550 and contains PC tools: DWL 2.93 for DC drives +Commissioning Wizard 1.0 +DWL AP 2.2 FDT 2.2 Firmware download kit + workspace Firmware 1.1
DCS550
Ver.: 1.10
System confirmation
Win7, Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
We appreciate that you purchased an ABB DC drive power converter and thank you for the trust you put in our products.
This brochure was put together to make sure that you con­tinue to be satisfied with our product. It is intended to provide you with a brief overview of the product's key data, EMC notes, typical applications, start-up and trouble-shooting.
If you need more information about the product you are pro­vided with a CD-ROM in addition to this brief documentation. The CD-ROM is part of the delivery and features the following contents:
Technical catalog (3ADW000378) Comprehensive information to engineer complete DC drive systems.
Manual (3ADW000379) Detailed information, with all important particulars about the individual components, like module dimensions, electronic boards, fans and auxiliary components. Information for mechanical and electrical installation are also included. Detailed information with all important issues about firmware and setting of parameters. The manual includes information for start-up and maintenance of the entire drive, in detailed form. This manual also includes Fault and Alarm codes and informa­tion for trouble shooting.
Service Manual (3ADW000399) for maintenance and repair of the converters.
Additional information about applications and technical accessories (e.g. Hardware extension or Field bus interfaces) are handled by separate manuals. See table DCS550 manuals.
System requirements to use the CD-ROM
c
− Operating system WINDOWS 7, 2000, XP
s
s
s
v
− ACROBAT READER
In case the CD ROM does not start automatically, please double click on Setup.exe.
Further support
In addition we offer further support, since we can only be satisfied when you, as our customer, are satisfied with us and our products.
Internet
On the ABB homepage under
www.abb.com/dc
you'll find abundant information for
− DC products
− service support
− the latest updates
− tools
− downloads, etc.
Please don't hesitate to visit us.
Contacts
If you require any further information, please contact your nearest ABB Drives office or send an email to:
DC-Drives@de.abb.com
Please give us your name, your company address and phone number. We immediately put you in contact with our special­ist.
english
3ADW000395R0100 DCS550 Quick guide edisf a
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73ADW000395R0100 DCS550 Quick guide edisf a

Notes on EMC

M
M
Mains filter
Converter
Line reactor
Supply transformer for a residential area (rating normally
1,2 MVA)
Earthed public 400-V network with neutral conductor
Medium-voltage network
Earthed neutral
To other loads, e.g. drive systems
An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
Residential area
To other loads which have to be protected from the system disturbances caused by
power converters (HF interference and commutation notches)
Converter
M
M
M
M
M
M
alternative
alternative
Line reactor + Y-capacitor
Medium-voltage network
Supply transformer for a residential area (rating normally
1.2 MVA)
Earthed neutral
Earthed public 400-V network with neutral conductor
To other loads, e.g. drive systems
Mains filter
Line reactor
Converter Converter
Mains filter
Line reactor
Converter Converter
An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
To other loads, e.g. drive systems
To other loads which have to be protected from the system disturbances caused by
power converters (HF interference and commutation notches)
Earthed public 400-V network with neutral conductor
Operation at public
low-voltage network
together with other
loads of all kinds.
Light industry
Residential area
Commutaion notches < 20%
You will find further informa­tion in publication:
Technical Guide chapter: EMC Compliant Installation and Configuration for a Power Drive System
The paragraphs below describe selection of the electrical components in conformity with the EMC Guideline. The aim of the EMC Guideline is, as the name implies, to achieve electromagnetic compatibility with other products and systems. The guideline ensures that the emissions from the product concerned are so low that they do not impair another product‘s interference immunity. In the context of the EMC Guideline, two
The EMC Guideline expects EMC to be taken into account when a product is being devel­oped; however, EMC cannot be designed in, it can only be quantitatively measured.
Note on EMC conformity
The conformity procedure is the responsibility of both the power converter‘s supplier and the manufacturer of the machine or system con­cerned, in proportion to their share in expand-
ing the electrical equipment involved. aspects must be borne in mind: – the product‘s interference immunity – the product‘s actual emissions
First environment (residential area with light industry) with PDS category C2 Second environment (industry) with PDS categories C3, C4
Not applied, since category C1 (general distribution sales channel) excluded Not applicable
satisfied satisfied
Not applicable
satisfied satisfied
8 3ADW000395R0100 DCS550 Quick guide edisf a8 3ADW000395R0100 DCS550 Quick guide edisf a
For compliance with the protection ob-
MMMM
emv_clssif_b.dsf
Converter transformer
Case-referenced EMC analysis
alternative
Converter transformer with earthed
iron core (and earthed screen where appropriate)
alternative
I > 400 A and/or U > 500 V
Operation with separate power converter transformer. If there are other loads at the same secondary winding, these must be able to cope with the commutation gaps caused by the power converter. In some cases, commutating reactors will be required.
To other loads, e.g. drive systems
Converter Converter
Line reactor
Medium-voltage network
Industrial zone
Legend
Unscreened cable with restriction
Screened cable
M
M
M
M
M
M
I
DC
< 100 A
I
DC
< 100 A
I
DC
>100 A
Supply transformer for a residential area (rating normally
1.2 MVA)
Earthed 400-V network with neutral conductor
;
3~
400 A
Operation at low-voltage network together with other loads of all kinds, apart from some kinds of sensitive communication equipment.
To other loads, e.g. drive systems
Line reactor + Y-capacitor
Line reactor
Converter Converter
Mains filter
Earthed neutral
Medium-voltage network
Industrial zone
alternative
alternative
Line reactor
Converter
alternative
Commutation notches < 40%
jectives of the German EMC Act (EMVG) in systems and machines, the following EMC standards must be satisfied:
Product Standard EN 61800-3 EMC standard for drive systems (Pow-
erDriveSystem), interference immunity and emissions in residential areas, enterprise zones with light industry and in industrial facilities. This standard must be complied with in the EU for satisfying the EMC require­ments for systems and machines!
For emitted interference, the following apply: EN 61000-6-3 Specialised basic standard for emissions in light industry can be satisfied with special features (mains filters, screened power cables) in the lower rating range *(EN 50081-1). EN 61000-6-4 Specialised basic standard for emissions in industry *(EN 50081-2)
For interference immunity, the following apply: EN 61000-6-1 Specialised basic standard for interference immunity in residential areas *(EN 50082-1) EN 61000-6-2 Specialised basic standard for interference immunity in industry. If this standard is satisfied, then the EN 61000-6-1 standard is automatically satisfied as well *(EN 50082-2)
* The generic standards are given in brackets
Standards
EN 61800-3
EN 61000-6/3
english
PDS category C3
on customer's request
PDS category C4
satisfied
EN 61000-6/3
EN 61000-6-2 EN 61000-6-1
Classification
The following overview utilises the terminology and indicates the action required in accordance with Product Standard EN 61800-3. For the DCS550 series, the limit values for emitted interference are complied with, provided the measure indicated is carried out. PDS of category C2 (formerly restricted distribution in first environment) is intended to be installed and commis­sioned only by a professional (person or organization with necessary skills in installing and/or commissioning PDS including their EMC aspects).
For power converters without additional components, the following warning applies: This is a product of category C2 under IEC 61800-3:2004. In a domestic/residential environment this product may cause radio interference in which case supplementary mitigation measures my be required.
The field supply is not depict­ed in this overview diagram. For the field current cables, the same rules apply as for the armature-circuit cables.
3ADW000395R0100 DCS550 Quick guide edisf a
9
93ADW000395R0100 DCS550 Quick guide edisf a
±90...±270 V
±
30...±90 V
±
8...±30 V
AI4
GND
GND
Power
Sense 0 V
Sense 5 V
AI3
AI1
I-act
GND
+10V
GND
-10V
DI1
DI3
DI4
DO4
DO1
3
4
5
6
9
X4:1
3
4
10
4
1
2
3
6
5
10
8
9
10
5
2
6
8
10
8
X1:1
X2:1
X3:1
X5:
SDCS-CON-F
B22_001_0_a.dsf
+
-
S2
3
4
250
S3
3
4
250
ATACH
+
-
+
-
+
-
+
-
GND
10
+
-
+
-
+
-
5V
S4
11
12
24V
K1
X96:1
t
230V
E
SDCS-PIN-F
1
3
4
6
S1
S1
1
3
S4
2
121
100nF
4
6
S4
5
121
100nF
7S48
121
100nF
10k
10k
10k
9
ChA
ChB
ChZ
ChA
ChB
ChZ
Firmware
Standard function assignments for the terminals
Resolution
[bit]
15 + sign ±90...270 V
Input/output
values
Hardware
±30...90 V
ScalingbyCommon
mode range
±15 V
Firmware
Remarks
±8...30 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15V
Power
+10 V 5 mA
-10 V 5 mA
11 + sign -10...0...+10 V Firmware 5 mA 11 + sign -10...0...+10 V Firmware 5 mA
-10...0...+10 V Firmware+
5 mA
Hardware
for ext. use e.g. refer. pot.
8 V -> min. of 325% of [99.03] or 230% of [4.05]
Encoder supply Remarks
5 V
24 V
250 mA 250 mA
Input value Signal
definition by
0...7.3 V
Firmware
7.5...50 V
Inputs not isolated Impedance = 120 W, if selected max. frequency 300 kHz
Sense lines for GND and supply to correct voltage drops on cable (only if 5 V encoder is in use).
Remarks
-> “0“ status
-> “1“ status
10 3ADW000395R0100 DCS550 Quick guide edisf a10 3ADW000395R0100 DCS550 Quick guide edisf a
Output value Signal
Remarks
definition by
50 * mA
22 V at no
load
Firmware
Current limit for all 7 outputs = 160 mA Do not apply any reverse voltages!
* short circuit protected
gain can be varied in 15 steps between 1 and 4 by software parameter
F6
DCS550_ans_1_c.dsf

Connection example

Converters F1...F4 drive configuration using ‘OnBoard‘ field exciter
Terminal selection according FACTORY macro (default)
english
3ADW000395R0100 DCS550 Quick guide edisf a
further information see the following page
11
113ADW000395R0100 DCS550 Quick guide edisf a
START, STOP and E-STOP control
gen_ctrl_cmd_c.dsf
Anschl_special_b.dsf
The relay logic can be split into three parts:
a: Generation of the ON/OFF and START/STOP command: The commands represented by K20 and K21 (latching inter­face relay) can be e.g. generated by a PLC and transferred to the terminals of the converter either by relays, using galvanic isolation or directly via 24V signals. These commands can be as well transferred via serial com­munication. Even a mixed solution can be realized by select­ing different possibilities for the one or the other signal (see parameter group 11).
b: Generation of control and monitoring signals: The main contactor K1 for the armature circuit is controlled by a dry contact (DO 8) located on the SDCS-PIN-F. Status of fans and fans klixon can be monitored by means of fan ack signals: MotFanAck (10.06).
If the drive has not finished the function within the K15 timer setting, the drive must get the command to switch OFF the current via K16. After K16 timer set has elapsed the main contactor is opened independent of the drives status.
E-STOP
speed
Timer K15
c: OFF2, OFF3 Stop function: Beside ON/OFF and START/STOP, the drive is equipped with two additional stop functions, OFF2 and OFF3, according to Profibus standard. OFF3 is a scalable stop function (ramp­stop, max torque stop, dynamic braking …) to perform stop category 1. This function should be connected to the E-STOP button without any time delay. In case of ramp stop selection the, K 15 timer relay must be set longer than the EStopRamp (22.04). For COAST selection, the drive opens the main con­tactor immediately.
OFF2 switches off DC current as fast as possible and pre­pares the drive for opening main contactor or drop down mains supply. For a normal DC motor load the time to switch OFF the DC current is below 20 ms. This function should be connected to all signals and safety functions opening the main contactor. This function is important for 4-quadrant drives. Do not open main contactor during regenerative current.
The correct sequence is
1. switch off regenerative current
2. then open the main contactor
In case of the E-STOP is hit, the information is transferred to the converter via digital input 5. In case of rampstop, or max torque selection the converter will decelerate the motor and then open main contactor.
Timer K16
Block current control
K1 main contactor
E-Stop ramp Coast
Stop-Mode_a.dsf
E-Stop reaction
12 3ADW000395R0100 DCS550 Quick guide edisf a12 3ADW000395R0100 DCS550 Quick guide edisf a

Fan power connection

1 2 3
X52:
4 5
L
N
230 V
AC
1 2 3
X52:
4 5
L
N
115 V
AC
M
~
1 2 3
X52:
M
~
4 5
M55 M56
M
~
1 2 3
X52:
M
~
4 5
M55 M56
M
~
M
~
M57 M58
M55
M
~
1 2 3 4 5
X52:
L
N
L
N
1 2 3
X52:
4 5
L
N
230 V
AC
1 2 3
X52:
4 5
L
N
115 V
AC
ϑ
only 230 V
AC
M55
M
~
X19:
SDCS-PIN-F
Configuration 4
F4
Configuration 3
F3
Configuration 2
F2, F3
Configuration 1
F1
Terminals are located on top of the converter housing
Fan assignment for DCS550
Converter type Model Configuration Fan voltage
DCS550-S01-0020, ...,
F1 - no fan, convection cooled DCS550-S02-0025 DCS550-S01-0045, ...,
F1 1 1 x 3110KL-05W... (internal 24 V DCS550-S02-0100 DCS550-S01-0135, ...,
F2 2 2 x 4715MS (115 / 230 V DCS550-S02-0300 DCS550-S01-0315, ...,
F3 2 2 x 4715MS (115 / 230 V DCS550-S02-0450 DCS550-S01-0470, ..., DCS550-S02-0520 DCS550-S01-0610, ...,
F3 3 2 x 4715MS (115 / 230 V
2 x 3115FS (115 / 230 V
F4 4 1 x W2E200 (230 V DCS550-S02-0820 DCS550-S01-0900, ...,
F4 4 1 x W2E250 (230 V DCS550-S02-1000
Fan connection for DCS550
english
)
DC
)
AC
)
AC
)
AC
)
AC
)
AC
)
AC
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133ADW000395R0100 DCS550 Quick guide edisf a

Terminal locations on the converter

X2X1 X3 X4 X5
1 1 1 1 1
S5
15
6 9
S3
S2
S4
1
2
1
2
1
2
1
2
D2100
1
D2001
D2002
D1000
1 30
1
2
1
2
S1
1
42
1
2
3
10
11
12
1
82
1
42
1
2
3
7
8
9
DCS550 terminal alloc_c.dsf
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8
Macro finder
Macro name
Main
Contactor
ON / OFF
Start/Stop
Standard
AC Static
2-wire DC cont. US
DC Static
3-wire DC cont. US
DC Pulse
3-wire Standard
AC Pulse
Torque limit
AC Static
Manual / Const
AC Pulse
Hand / Auto
Hand / Mot Pot
Motor Pot
AC Static
AC Pulse
AC Static
Torque Ctrl
AC Static
14 3ADW000395R0100 DCS550 Quick guide edisf a14 3ADW000395R0100 DCS550 Quick guide edisf a
DI function
Jog1 --> DI1 Jog2 --> DI2 Ext Fault --> DI 3 Ext Alarm --> DI4
Jog1 --> DI1 Jog2 --> DI2 Ext Fault --> DI 3 Main Cont Ack --> DI4
Fix speed1 --> DI1 Ext Fault --> DI 3 Main Cont Ack --> DI4
Fix speed1 --> DI1 Ext Fault --> DI 3 Ext Alarm --> DI4
Jog1 --> DI1 Jog2 --> DI2 Ext Fault --> DI 3 Ext Alarm --> DI4
Jog1 --> DI1 Jog2 --> DI2 Direction --> DI 3 SpC - KP, KI --> DI4
Control select --> DI2 Reference select --> DI2 Direction select --> DI 3
Motor pot up --> DI1 Motor pot down --> DI2 Direction select --> DI 3 Reference select --> DI4
Direction select --> DI 1 Motor pot up --> DI2 Motor pot down --> DI3 Motor pot minimum --> DI4
OFF2 (coast stop) --> DI1 Torque select --> DI2 Ext Fault --> DI 3
Comment DI5 --> ESTOP
Hardware I/O control x
Hardware I/O control x
Hardware I/O control x
Hardware I/O control x
Hardware I/O control
+ Torque limit
Hardware I/O control
select gain
Hardware I/O control
or field bus control
Hardware I/O control
Reference hardware or Motor
potentiometer
Hardware I/O control
Reference Motor potentiometer
Hardware I/O control
Speed control or Torque
reference
DI6 --> Reset
x
x
x
x
x
x
Enabling a macro
Use the
[DCS550Wizard] 2. Macro as­sistant of DriveWindow Light or
Parameter browser, either
through the control panel, DriveWindow, or DriveWindow Light.
Use the following parameters: ApplMacro (99.08) = Macro selection Applrestore (99.07) = YES = execute selection MacroSel (8.10) = double check
NOTE Functions and inputs defined by macro can be changed later on without restrictions.
NOTE Macro diagrams see page 91 ...

Notes For North American Installations

1. EMC conformity is not usually required in North America. In most cases, the section “Notes on EMC” can be bypassed. In this manual, you will see references to DIN, EN and VDE standards. These are European standards and, generally, do not apply to North America. It is, however, the responsibility of the user to determine which standards need to be followed.
2. If using a DC contactor, you must connect an auxiliary
contact to a digital input of your choice and set para. Main- ContAck accordingly. Set the following parameters:
MainContAck (10.21) = DI-1 (or any input you
choose for the DC cont. auxiliary contact)
DO8BitNo (14.16) = 10 MainContCtrlMode (21.16)= DCcontact (3)
Set these parameters AFTER macros are loaded but BEFORE the drive is commissioned.
Digital output 8 (DO-8) must be used to turn the DC con­tactor on and off.
DC contactor US:
DC contactor US K1.1 is a special designed contactor with 2x NO contacts for C1 and D1 connection and 1x NC contact for connection of Dynamic Brake resistor RB. The contactor should be controlled by signal 6.03 Bit 10. The acknowledge can be connected to parameter:
10.21 MainContAck
10.23 DCBreakAck
3. If using Dynamic Braking, the drive allows you to select the stopping method under three different situations. Param­eters 21.02, 21.03 and 21.04 select the stopping method for loss of the OnOff, run command (StartStop, Jog1, Jog2, etc.), and E-Stop input, respectively. Each can be set to:
• RampStop • TorqueLimit
• CoastStop • DynBraking
In order to command the drive to perform a DB stop, one or more of these parameters must be set to DynBraking. Most users will want the drive to ramp stop when OnOff or a run command (StartStop, Jog1, Jog2, etc.) input is cleared, and dynamically brake when the E-Stop input is cleared. In that case, use the following settings:
• Off1Mode (21.02) = RampStop
• StopMode (21.03) = RampStop
• E StopMode (21.04) = DynBraking
However, any case is allowed and the final decision is left to the user.
Other parameters control stops during faults. See: LocalLossCtrl (30.27) ComLossCtrl (30.28) FaultStopMode (30.30) SpeedFbFltMode (30.36)
If using EMF feedback with dynamic braking, set:
• DynBrakeDly (50.11) = t Where: t = the time (sec) it normally takes the motor to stop during dynamic braking
english
Overview of the Installation and Commissioning Process
Step 1:
Check converter for damage. Contact ABB Technical Support if damage is found. In North America, call 1-800-435-7365
(1-800-HELP-365)
Step 2:
Select supporting hardware for the converter:
For specific recommendations for fuses, reactors, and con­tactors, see the DCS550 Manual or technical catalog.
Circuit breaker or disconnect: Current rating = IDC * 0.816 * 1.25 (min) = IDC * 0.816 * 2.50 (max) Where: IDC = nominal DC motor current
Fuses: AC Line Fuses: To properly protect the converter, semi­conductor fuses on the incoming AC power line are required in all cases.
DC Output Fuses: Fuses between the motor and the con­verter are required for all regenerative (4-Q) converters. This is to protect the motor and converter if a commutation fault should occur. NOTE: DC output fuses are the same type and size as AC line fuses.
Line reactor: All thyristor-based dc converters cause notching in the AC line due to motor commutation. A properly sized line reactor will mitigate the effect on the line. Unless the converter uses a dedicated isolation transformer, each converter requires its own line reactor.
AC or DC contactor: A contactor is required to safely disconnect the motor from the incoming power when the converter is off. The contac­tor can be installed between the line and the converter (an AC contactor) or between the converter and the motor (a DC contactor). Do not use both.
IMPORTANT: Other equipment may be necessary de­pending on application and local codes.
3ADW000395R0100 DCS550 Quick guide edisf a
15
153ADW000395R0100 DCS550 Quick guide edisf a
Step 3:
Mount and wire the converter and supporting hardware inside an industrial enclosure with adequate cooling (DCS550 mod­ules have rating of NEMA type OPEN). The following control and signal wiring is required:
− If using an AC contactor, we recommend wiring an auxiliary contact to the digital input you have designated as Main- ContAck (10.21) or Start/Stop (10.16).
− If using a DC contactor, you must wire an auxiliary contact from the contactor to the digital input you have designated as MainContAck (10.21).
− Wire 115 or 230 VAC 1-phase power to terminal block 99 for converter control power.
− Wire 1-phase power to converter for cooling fans. See table and wiring diagrams in this manual.
F1 – F3 frames: 115/230 VAC selectable. Fan terminal X52 is on top of the converter.
F4 frame: use 230 VAC. Fan terminal X52 is on top of the converter.
− Wire tachometer or encoder to terminal block X1 (tacho) or X3 (encoder).
− Wire analog inputs (e.g., speed reference) and outputs (e.g., meters for motor voltage, current) to terminal block X1 and/or X2.
− Wire high speed serial interface if needed. (Requires op­tional fieldbus interface board.)
− The DCS550 allows you to choose the usage of each digi­tal and analog input and output. The converter has factory default settings which can be changed by loading a macro, but some designations are universal. They include:
Digital input 5: Estop
Digital input 6: Fault reset
Digital input 7: On/Off (maintained) or On-Start (pulsed)
*Digital input 8: Start/Stop (maintained) or Off-Stop (pulsed)
Digital output 8: Main Contactor On (3 Amps max. at 115 – 230 VAC) *except Hand/Auto macro
− Other signals may be required depending on your applica­tion (e.g., motor fan acknowledge input, Off2 input, fan-on output, brake output).
− You will select the macro and / or choose the configuration for digital and analog inputs and outputs in step 2 of the commissioning process, or by updating group 10 and 14 parameters.
− Check all wire terminations (with continuity tester) before proceeding to the next step.
Step 4:
Connect the drive system to incoming power and the motor to the converter (both field and armature) as well as accessory equipment (motor fan, thermal switch, brake, etc.).
− See hardware manual for typical cable size and tightening torque recommendations.
IMPORTANT: Be sure all safety equipment is properly
sized for your application
Step 5: Apply control power to the converter.
IMPORTANT: See section “Safety and Operating In­structions” in this manual before proceeding.
− Apply power to terminal block 99 and X52. The keypad should light up and show the menu screen. The converter fans should start to run (if converter has fans).
Step 6: Commission the converter using DriveWindow Light (preferred) or the control panel.
IMPORTANT: See safety alerts and general instructions in the section “Commissioning” before proceeding.
− Install the DCS550 PC tools on your computer. Instruc­tions are in this manual. Use DriveWindow Light to com­mission your converter.
− If no PC is available, commission your drive using the con­trol panel as follows:
On the control panel, press the softkey to select MENU.
Using the down arrow, select ASSISTANTS. Then press ENTER.
Starting with “name plate data,” press SEL. Change the value with the arrow keys. Then press SAVE.
Repeat above with other parameters. Follow directions on the screen.
Configuring and Displaying analog and digital I/O
HINT: To see if the drive is responding to an “on” or “run” command, view signal 8.08.
Control Panel:
− Digital Status: View signal 8.05 (DI’s) or 8.06 (DO’s). Dis­play is in hexadecimal.
− Configure digital inputs with Group 10.
− Analog Status: View signal 5.03 (AI1) or 5.11 (AO1). Dis­play is in Volts.
− Configure analog speed ref. with Group 11.
DriveWindow Light:
− Connect to the DCS550 and go on line by clicking on File, then New Online Drive.
− Click on Wizard, at left side of the screen.
− Click on Advanced.
− Check the box for “I/O assistant,” then click on Next.
− Click on “edit parameters” in the appropriate section (ana­log or digital inputs or outputs).
16 3ADW000395R0100 DCS550 Quick guide edisf a16 3ADW000395R0100 DCS550 Quick guide edisf a

Safety and operating instructions

for drive converters DCS / DCF / DCR
(in conformity with the low-voltage directive 73/23/EEC)
english
1. General
In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also mov­ing or rotating parts, as well as hot surfaces.
In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property.
For further information, see documentation.
All operations serving transport, installation and commission­ing as well as maintenance are to be carried out by skilled technical personnel (Observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and national accident prevention rules!).
For the purposes of these basic safety instructions, “skilled technical personnel” means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the perfor­mance of their functions.
2. Intended use
Drive converters are components designed for inclusion in electrical installations or machinery and are to be mounted in a cubicle or finger protected area.
In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provi­sions of the directive 89/392/EEC (Machinery Safety Directive
- MSD). Account is to be taken of EN 60204.
Commissioning (i.e. the starting of normal opertion) is admis­sible only where conformity with the EMC directive (89/336/ EEC) has been established.
The drive converters meet the requirements of the low-voltage directive 73/23/EEC. They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in con­junction with EN 60439-1/ VDE 0660, part 500, and EN 60146/ VDE 0558.
The technical data as well as information concerning the sup­ply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed.
3. Transport, storage
The instructions for transport, storage and proper use shall be complied with.
4. Installation
The installation and cooling of the appliances shall be in ac­cordance with the specifications in the pertinent documenta­tion.
The drive converters shall be protected against excessive strains. In particular, no components must be bent or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and contacts.
Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electric components must not be mechanically damaged or destroyed (potential health risks).
5. Electrical connection
When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be complied with.
The electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross-sectional areas of conductors, fusing, PE connection). For further information, see documentation.
Instructions for the installation in accordance with EMC requirements, like screening, earthing, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by EMC law is the responsibility of the manufacturer of the installation or machine.
6. Operation
Installations which include drive converters shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules etc. Changes to the drive converters by means of the operating software are admissible.
After disconnection of the drive converter from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capaci­tors. In this respect, the corresponding signs and markings on the drive converter must be respected.
During operation, all covers and doors shall be kept closed.
7. Maintenance and servicing
The manufacturer’s documentation shall be followed.
The climatic conditions shall be in conformity with prEN 50178.
Keep safety instructions in a safe place!
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173ADW000395R0100 DCS550 Quick guide edisf a
Installing the DCS550 PC tools on Your computer
After inserting the DCS550 CD all programs and documenta­tion necessary to work with the DCS550 will be automatically installed. This includes:
1. DriveWindow Light for parameterization, commissioning and service
2. Hitachi FDT 2.2 for firmware download
3. Installation CD of DCS550 Drive for e.g. DWL Wizard, ABB documents
Attention:
If You do not want to install a certain program just skip it by using Cancel at the beginning of the program’s wizard.
− Start DriveWindow Light PC tool
− Check the communication setting of your COM port
If the installation routine does not start automatically:
− Go to Start/Run and browse for setup.exe on the CD. Now start the installation by confirming with OK
− Compact installation for DriveWindow Light + DCS550 add ons is reccomended
Steps to connect Drive to PC
− The documentation can be found under
C:\ABB\DCS550\Docu
− Remove design cover from the converter module
If You use ExpressCard to COM port interface or PCMCIA / COM port double check the active COM enabled Start => Settings => Control Panel => System => Hardware => Device Manager
− COM address of USB interface can change after the next boot procedure or after disconnecting and reconnecting of the USB interface.
Note:
ExpressCard / PCMCIA to COM port provide a stable and faster drive interface.
Remove the DCS550 Control Panel if present. Depress the locks to remove the cover
Connect drive (X34) to your PC COM port
18 3ADW000395R0100 DCS550 Quick guide edisf a18 3ADW000395R0100 DCS550 Quick guide edisf a
Utilize DriveWindow Light or DCS550 Panel Wizard continue with chapter Commissioning in this manual.

Commissioning

7. Field weakening assistant
6. Autotuning speed controller
5. Speed feedback assistant
4. Autotuning armature current controller
3. Autotuning field current controller
2. Macro assistant
1. Name plate data
Next
Next
Next
Next
Next
Next
Select specific
assistant & press Next
7. Field weakening assistant
6. Autotuning speed controller
5. Speed feedback assistant
4. Autotuning armature current controller
3. Autotuning field current controller
2. Macro assistant
1. Name plate data
Next
Next
Next
Next
Next
Next
Select specific
assistant & press Next
Danger! High voltage: this symbol warns of high voltages which may result in injuries to persons and/or damage to equipment. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided
General warning: this symbol warns of non-elec­trical risks and dangers which may result in serious or even fatal injuries to persons and/or damage to equipment. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.
Warning of electrostatic discharge: this symbol warns you against electrostatic discharges which may damage to unit. Where appropriate, the text printed adjacent to this symbol describes how risk of this kind may be avoided.
NEC motor overload protection
The DCS550 provides a solid-state motor overload protection in accordance with the NEC. The overload protection (e.g. protection level in percent of full-load motor current) can be adjusted by parameters in group 31 and group 99 The instructions can be found in chapter Motor thermal model of the DCS550 Manual.
General instructions
− This short commissioning refers to chapter Connection examples of this publication.
− Safety and operating instructions - chapter of this publica-
tion.
− Recommendations for motor and field voltages see Techni-
cal catalog.
− In accordance with DIN 57 100 Part 727 / VDE 0100 Part 727, precautions must be taken to enable the drive to be shut down, e.g. in the event of danger. The unit’s digital inputs or the control panel are not sufficient as the sole measure for this purpose!
Preparations
− Check unit for any damage!
− Install unit and wire it up
− Supply voltage level / Rated value correct for electronics and fan?
− Supply voltage level / Rated value correct for armature­circuit converter?
− Supply voltage level / Rated value correct for field supply?
− Wiring / cross-sections, etc. correct?
− EMERGENCY STOP functioning properly?
− COAST STOP functioning properly?
english
Commissioning DriveWindow Light
Start the wizard in DriveWindow Light
For basic commissioning press the Start button or select a specific assistant:
For more information about the wizard, parameters faults and alarms press the Help button!
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193ADW000395R0100 DCS550 Quick guide edisf a

DCS550 Control Panel

DCS800 QG pan ov_c.dsf
The following table summarizes the button functions and displays of the DCS550 Control Panel
With USISel (16.09) it is possible to limit the amount of displayed parameters!
General display features
Parameters entered by assistant
Following modes are available in the MAIN MENU:
1. Parameters mode
2. Start-up assistants mode a. Name plate data b. Macro assistant c. Autotuning field current controller d. Autotuning armature current controller e. Speed feedback assistant
(Tacho fine tuning not available) f. Autotuning speed controller g. Field weakening assistant
(only used when maximum speed is higher than base
speed)
3. Macros mode (currently not used)
4. Changed parameters mode (compare to default and display changed parameters)
5. Fault logger mode (Display fault history)
6. Clock set mode
7. Parameter backup mode
• copy active parameter set from the drive into the
DCS550 Control Panel (only in local mode)
• copy parameter set from DCS550 Control Panel into
the drive (only in local mode)
8. I/O settings mode (currently not used)
99.02 Motor 1 nominal Voltage
99.03 Motor 1 nominal current
99.04 Motor 1 base speed
20.01 Motor 1 minimum speed
20.02 Motor 1 maximum speed
99.11 Motor 1 nominal field current
30.09 Armature over current level
30.16 Motor 1 over speed
99.10 Nominal mains voltage
99.12 Motor 1 used fex type
20.05 Torque maximum
20.06 Torque minimum
20.12 Motor 1 current limit bridge 1
20.13 Motor 1 current limit bridge 2
50.04 Motor 1 encoder pulse number, if selected
50.02 Motor 1 encoder measured mode, if selected
50.13 Motor 1 tacho volt, only DWL
50.12 Motor 1 tacho adapt, only DWL
20.03 Zero speed limit
22.01 Acceleration time 1
22.02 Deceleration time 1
30.12 Motor 1 field minimum trip
44.01 Field control mode
20 3ADW000395R0100 DCS550 Quick guide edisf a20 3ADW000395R0100 DCS550 Quick guide edisf a
deutsch
Standard Features
− kompakt
− Höchste Leistungsfähigkeit
− Einfachste Bedienung
− Komfortable Assistenten, z. B. zur Inbetriebnahme oder Fehlersuche
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213ADW000395R0100 DCS550 Quick guide edisf a

DCS550 Gleichstromantriebe

Technische Daten
Nennanschlusssp 230...525 V,
Frequenz 50 bis 60 Hz +/–5
Elektronikspg. 115...230 V, –15 % / +10 %, 1~
DC Ausgangsstrom Überlastbarkeit
Umgebungsgrenzwerte
Umgebungstemp. 0° ... +40° C 40° ... 50°C
Lagertemperatur –40° ... +55° C Transporttemp. –40° ... +70° C Relative Luftfeucht. 5 ... 95 %, nicht
(max. 50 % zw.
Verschmutzungsgrad Schutzgrad IP 00 Betriebshöhe bis 1.000 m üNN
Über 1.000 m üNN
+/–10 %, 3~
Hz
20...1.000 A
200 %
Stromreduktion
kondensierend
0°...5° C)
Klasse 2
Nennstrom
Stromreduktion
Ein-/ Ausgänge Digitale Eingänge: 8 Standard,
bis 14 optional Digitale Ausgänge: 5 Standard, bis 9 optional Analoge Eingänge : 5 Standard +/–10 V; 0/2…10 V, up to 8 optional +/ 20 mA; 0/4…20 mA Analog outputs: 3 standard (1x I
) +/-10 V; 0/2…10 V, up to 7
act
optional –20 mA; 0/4…20 mA
PC-Tools
DriveWindow Light: kostenlos
mit jedem Antrieb, Standard RS232 Verbindung
Zulassungen
(in Vorbereitung 12/2011)
Adaptive Programmierung
fertige antriebsspezifische Blöcke, darunter
• Freier Prozessregler (PI-Regler)
• Ein/Ausgänge Mit Bedien-Panel oder PC-Tool, ohne zusätzliche Hardware
Drehzahlrückführung
EMK Analoger Tachometer Inkrementalgeber
Kommunikation
Verfügbare serielle Schnittstellen
• Ethernet • Profibus
• CANopen • DeviceNet
• ControlNet • EtherCat
• Modbus • ProfiNet Industrial IT© enabled
Schutzfunktionen
• Überlast • Überdrehzahl • Motor blockiert • Motorüberstrom
• Motorüberspannung
• Feldüberstrom • Feldüberspannung • Mindestfeldstrom • Drehzahl Null
• Ankerstromwelligkeit • Netz Über- und Unterspannung
Nennstrom, Abmessungen
Bau-
größe
F1 20 25 12 370 x 270 x 208 14.56 x 10.65 x 8.20 45 50 65 75 90 100 F2 135 150 18 370 x 270 x 264 14.56 x 10.65 x 10.40
270 300 F3 315 350 25 459 x 270 x 310 18.07 x 10,65 x 12,25 405 450 470 520 F4 610 680 35 644 x 270 x 345 25.35 x 10.65 x 13.60 740 820 900 1000
2-Q
Dauerstrom
DCS550-S01
IDC[A] IDC[A] 230 400 525 [ADC] h x b x t [mm] h x b x t [inch]
180 200 225 250
4-Q
Dauerstrom
DCS550-S02
Versorgungs
spannung
[V
]
AC
max.
Feldstrom
intern
Abmessungens
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Kurzanweisung CD und Dokumentationsübersicht
©
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3ADW 000 377 R0201 / April 2011
System configuration
WINDOWS 98, NT, 2000, XP Acrobat Reader 4.0 or higher Internet Explorer 5.0 or higher
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a
t
i
c
a
l
l
y
p
l
e
a
s
e
e
x
e
c
u
t
e
S
T
A
R
T
.
B
A
T
System confirmation
Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
Read more details in Quick Guide 3ADW000191
Content
This CD ROM provides information about DCS550 and contains PC tools: DWL 2.93 for DC drives +Commissioning Wizard 1.0 +DWL AP 2.2 FDT 2.2 Firmware download kit + workspace Firmware 1.1
DCS550
Ver.: 1.10
System confirmation
Win7, Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
Wir freuen uns, dass Sie einen ABB DC-Stromrichter erwor­ben haben und bedanken uns für das Vertrauen, welches Sie unseren Produkten entgegengebracht haben.
Damit Sie auch weiterhin mit unserem Produkt zufrieden sind, haben wir diese Broschüre für Sie zusammengestellt. Sie soll hauptsächlich dazu dienen, Ihnen einen kurzen Überblick über das Produkt, EMV Hinweise, typische Anwendungen, Inbe­triebnahme und Fehlersuche zu verschaffen.
Weitere Informationen zum Produkt finden Sie auf der beilie­genden CD-ROM. Die CD-ROM ist Teil der Lieferung und hat folgende Bestandteile:
Technischer Katalog (3ADW000378) Umfassende Information zur Planung kompletter DC-Strom­richter.
Handbuch (3ADW000379) Detailinformation mit allen wichtigen Angaben zu den Ein­zelkomponenten, wie z.B. Modulabmaße, Elektronikkarten, Lüfter und Zusatzkomponenten. Informationen zur mechanischen und elektrischen Installation sind ebenfalls enthalten. Detailinformation mit allen wichtigen Angaben zur Firmware und Einstellungen der Parameter. Dieses Handbuch enthält alle notwendigen Informationen zur Inbetriebnahme. Außerdem sind sowohl alle Fehler- und Alarmmeldungen auf­gelistet als auch Informationen zur Fehlersuche.
Service Handbuch (3ADW000399) Information zur Wartung und Reparatur der Stromrichter.
Weitere Informationen über Applikationen und technisches Zubehör (z.B. Hardwareerweiterungen oder Feldbusadapter) werden in separaten Handbüchern behandelt. Siehe Tabelle DCS550 Manuals.
Systemvoraussetzungen für die Nutzung der CD ROM
c
− Betriebssystem WINDOWS 7, 2000, XP
s
s
s
v
− ACROBAT READER
Falls die CD ROM nicht auto­matisch startet, klicken Sie bitte doppelt auf Setup.exe.
Weitere Unterstützung
Wir bieten Ihnen darüber hinaus weitere Unterstützung an, denn nur wenn Sie als Kunde mit uns und unseren Produkten zufrieden sind, können auch wir zufrieden sein.
Internet
Auf der ABB Homepage unter
www.abb.com/dc
finden Sie viele Informationen zu
− DC Produkten
− Service
− neueste Updates
− Anwendersoftware
− Downloads etc.
Bitte zögern Sie nicht uns dort zu besuchen.
Kontakte
Benötigen Sie weitere Informationen, sprechen Sie bitte Ihr nächstgelegenes ABB Drives Büro an oder schreiben Sie eine E-Mail an:
DC-Drives@de.abb.com
deutsch
Geben Sie bitte Ihren Namen, Ihre Firmenadresse und Tele­fonnummer an und wir werden Ihnen umgehend den für Sie zuständigen Ansprechpartner mitteilen.
3ADW000395R0100 DCS550 Quick guide edisf a
23
233ADW000395R0100 DCS550 Quick guide edisf a

EMV Filter

Netzfilter
Stromrichter
Netzdrossel
Versorgungstransformator für ein Wohngebiet
(Nennleistung
normalerweise≤ 1,2 MVA)
Geerdetes öffentliches 400 V-Netz mit Null­Leiter
Mittelspannungsnetz
Geerdeter Sternpunkt
Zu anderen Lasten, z.B. Antriebssystemen
Ein Trenntransformator mit geerdetem Schirm und geerdetem Eisenkern macht das Netzfilter und die Netzdrossel überflüssig.
Betrieb am
öffentlichen Nieder-
spannungsnetz zu-
sammen mit anderen
Lasten aller Art.
Stromrichter
Wohngebiet
Zu anderen Lasten, die gegen die von Stromrichtern verursachten Netzstörungen
zu schützen sind (HF-Störungen und Kommutierungs
einbrüche)
alternativ
Netzdrossel
Geerdetes öffentliches 400 V-Netz mit Null­Leiter
Versorgungstransf. für ein Industriegebiet (Nennleist. normaler­weise≤ 1,2 MVA)
Geerdeter Sternpunkt
Geerdetes öffentliches 400 V-Netz mit Null­Leiter
Mittelspannungsnetz
alternativ
Netzdrossel + Y-Kondensator
Leichtindustrie
Netzdrossel
Zu anderen Lasten, z.B. Antriebssystemen
Zu anderen Lasten, die gegen die von Stromrichtern verursachten Netzstörungen
zu schützen sind (HF-Störungen und Kommutierungs
einbrüche)
Zu anderen Lasten, z.B. Antriebssystemen
Wohngebiet
Ein Trenntransformator mit geerdetem Schirm und geerdetem Eisenkern macht das Netzfilter und die Netzdrossel überflüssig.
Betrieb am
öffentlichen Nieder-
spannungsnetz zu-
sammen mit anderen
Lasten aller Art.
Betrieb am öffentlichen
Nieder-spannungsnetz zu-
sammen mit anderen
Lasten aller Art.
Kommutierungseibrüche < 20%
Weitere Informationen hierzu siehe:
Technical Guide Kapitel: EMC Compliant Installation and Configuration for a Power Drive System
Nachfolgend wird die Auswahl der elekt­rischen Komponenten entsprechend der EMV-Richtlinie beschrieben. Ziel der EMV-Richtlinie ist es, eine elekt­romagnetische Verträglichkeit mit anderen Produkten und Systemen herzustellen. Die Richtlinie stellt sicher, dass die von dem Produkt abgestrahlten Emissionen so ge­ring sind, dass sie die Störfestigkeit eines anderen Produkts nicht beeinträchtigen. Im Zusammenhang mit der EMV-Richtlinie sind zwei Aspekte zu berücksichtigen:
Die EMV-Richtlinie verlangt, dass die EMV bereits bei der Produktentwicklung berücksich­tigt werden muss; jedoch kann die EMV nicht mit eingeplant werden, sie kann nur quantitativ gemessen werden.
Hinweis zur EMV
Das richtige Vorgehen liegt sowohl in der Verantwortung der Stromrichterlieferanten wie auch des Maschinen- oder Anlagenbauers entsprechend ihrem Anteil an den elektrischen Einrichtungen.
− die Störfestigkeit des Produkts
− die tatsächlichen Emissionen des Produkts
Erste Umgebung (Wohngebiete mit Leichtindustrie) mit PDS Kategorie C2 Zweite Umgebung (Industrie) mit den PDS-Kategorien C3, C4
Nicht möglich, da Kategorie C1 (Vertriebskanäle für Produkte mit allgemeiner Erhältlichkeit) entfällt Entfäll
Erfüllt Erfüllt
Entfällt
Erfüllt Erfüllt
Stromrichter
Netzfilter
Stromrichter
Netzfilter
Stromrichter
Stromrichter
24 3ADW000395R0100 DCS550 Quick guide edisf a24 3ADW000395R0100 DCS550 Quick guide edisf a
Um bei Maschinen und Anlagen die
Legende
ungeschirmtes Kabel mit Einschränkung
abgeschirmtes Kabel
I
DC
< 100 A
I
DC
< 100 A
I
DC
>100 A
Netzdrossel
Netzfilter
Stromrichter
Versorgungstransf. für ein Industriegebiet (Nennleist. normaler­weise≤ 1,2 MVA)
Geerdeter Sternpunkt
Geerdetes 400 V-Netz mit Null-Leiter; 3~ ≤ 400 A
Stromrichter
Mittelspannungsnetz
Zu anderen Lasten, z.B. Antriebssystemen
Netzdrossel + Y-Kondensator
Industriegebiet
Betrieb am Niederspannungsnetz zusammen mit anderen Lasten aller Art außer einige Arten von em
pfindlichen Kommuni
kationsmitteln.
alternativ
alternativ
Kommutierungseibrüche < 40%
emv_clssif_c.dsf
Stromrichter­transformator
fallbezogene EMV-Analyse
Mittelspannungsnetz
Industriegebiet
Stromrichter
Stromrichter­transformator mit geerdeter
Schirmwick­lung
Netzdrossel
Stromrichter
I > 400 A und/oder U > 500 V
Betrieb mit separatem Stromrichter-transforma
tor. Wenn es an
dersel
ben Sekundärwicklung andere Lasten gibt, so müssen
diese die vom Stromrichter verursach
ten Kommutierungs
lücken vertragen. In einigen Fällen sind Kommutierungsdrosseln erforderlich.
Zu anderen Lasten, z.B. Antriebssystemen
Schutzvorgaben des deutschen EMV­Gesetzes (EMVG) erfüllen zu können, müssen folgende EMV-Normen einge­halten werden:
Produktnorm EN 61800-3 EMC-Norm für Stromrichtersysteme
(PowerDriveSystem), Störfestigkeit und Abstrahlungen in Wohn-, Gewerbege­bieten mit Leichtindustrie und Industrie­anlagen. Diese Norm innerhalb der EU zur Einhaltung der EMV-Anforderungen für Maschinen und Anlagen erfüllt werden!
Normen für Störabstrahlungen:
EN 61000-6-3 Die spezielle Basisnorm für Abstrahlungen in der Leichtindustrie kann mit speziellen Einrichtungen (Netzfiltern, geschirmten Kabeln)
im unteren Leistungsbereich erfüllt werden *(EN 50081-1). EN 61000-6-4 Spezielle Basisnorm für Abstrahlungen in der Industrie *(EN 50081-2) Normen für Störfestigkeit:: EN 61000-6-1 Spezielle Basisnorm für Störfestigkeit in Wohngebieten *(EN 50082-1) EN 61000-6-2 Spezielle Basisnorm für Störfestigkeit in Industrieanlagen. Wenn diese Norm erfüllt ist, ist auch automatisch die Norm EN 61000-6-1 erfüllt *(EN 50082-2).
* Die alten Normen sind in Klammer n angegeben.
Standards
EN 61800-3
EN 61000-6/3
deutsch
PDS Kategorie C3
Auf Kundenwunsch Erfüllt
PDS Kategorie C4
EN 61000-6/3
EN 61000-6-2 EN 61000-6-1
Klassifizierung
In der folgenden Übersicht werden die Maßnahmen darge­stellt, die zur Einhaltung der Produktnorm erforderlich sind.
EN 61800-3.
Bei der DCS550-Serie werden die Grenzwerte für Störab­strahlungen eingehalten, wenn die angegebenen Maßnah­men durchgeführt werden. PDS der Kategorie C2 (früher eingeschränkte Erhältlichkeit in der Ersten Umgebung) ist ausschließlich für die Installati­on und Inbetriebnahme durch Fachpersonal (Person oder Organisation mit dem erfor­derlichen Sachverstand bzw. Inbetriebnahme des PDS ein­schließlich EMV-Maßnahmen) vorgesehen. Bei Stromrichtern ohne Zusatz­komponenten sind folgende Warnhinweise zu beachten: Es handelt sich um ein Produkt der Kategorie C2 gemäß IEC 61800-3:2004. In Wohnge­bieten kann dieses Produkt Funkstörungen verursachen. In diesem Fall sind zusätzliche Maßnahmen erforderlich.
Die Feldversorgung wird in die­ser Übersicht nicht dargestellt. Für Feldstromkabel gelten dieselben Regeln wie für die Ankerstromkreis.
3ADW000395R0100 DCS550 Quick guide edisf a
25
253ADW000395R0100 DCS550 Quick guide edisf a
±90...±270 V
±
30...±90 V
±
8...±30 V
AI4
GND
GND
Power
Sense 0 V
Sense 5 V
AI3
AI1
I-act
GND
+10V
GND
-10V
DI1
DI3
DI4
DO4
DO1
3
4
5
6
9
X4:1
3
4
10
4
1
2
3
6
5
10
8
9
10
5
2
6
8
10
8
X1:1
X2:1
X3:1
X5:
SDCS-CON-F
B22_001_0_a.dsf
+
-
S2
3
4
250
S3
3
4
250
ATACH
+
-
+
-
+
-
+
-
GND
10
+
-
+
-
+
-
5V
S4
11
12
24V
K1
X96:1
t
230V
E
SDCS-PIN-F
1
3
4
6
S1
S1
1
3
S4
2
121
100nF
4
6
S4
5
121
100nF
7S48
121
100nF
10k
10k
10k
9
ChA
ChB
ChZ
ChA
ChB
ChZ
Firmware
Digitaler und analoger E/A-Anschluss von SDCS-CON-F
Auflösung
[bit]
15 + Vor­zeichen
Ein-/Ausgangs-
werte
Hardware
±90...270 V
±30...90 V
Skalierung
durch
Firmware
Gleich-
takt-
bereiche
±15 V
Anmerkungen
±8...30 V
15 + Vor­zeichen
15 + Vor­zeichen
15 + Vor­zeichen
15 + Vor­zeichen
11 + Vor­zeichen
11 + Vor­zeichen
Impulsgeberversorgung Anmerkungen
24 V
Eingangs­wert
0...7.3 V
7.5...50 V
-10...0...+10 V Firmware ±15 V
-10...0...+10 V Firmware ±15 V
-10...0...+10 V Firmware ±15 V
-10...0...+10 V Firmware ±15V
+10 V 5 mA
-10 V 5 mA
-10...0...+10 V Firmware 5 mA
-10...0...+10 V Firmware 5 mA
-10...0...+10 V Firmware+ Hardware
Eingänge nicht potentialgetrennt Impedanz = 120 W, falls gewählt max. Frequenz 300 kHz
5 V
250 mA 250 mA
Leitungen für GND und Einspeisung zur Korrektur von Spannungsschwan­kungen (nur bei Verwendung eines 5 V Impulsgebers)
Signaldefin-
Anmerkungen
ition durch
Firmware
-> “0“ Status
-> “1“ Status
Spannung
5 mA
für ext. Verwen­dung z.B. Poti
8 V -> min von 325% von [99.03], oder 230% von [4.05]
]
26 3ADW000395R0100 DCS550 Quick guide edisf a26 3ADW000395R0100 DCS550 Quick guide edisf a
Ausgangs­wert
50 * mA
22 V bei Null-
Last
Signaldefin-
ition durch
Firmware
Anmerkungen
Stromgrenzwert für alle 7 Ausgänge = 160 mA Keine Gegenspannungen verwenden!
* kurzschlussfest
Verstärkung kann in 15 Schritten zwischen 1 und 4 über Softwareparameter geändert werden
F6
DCS550_ans_1_c.dsf

Anschlussbeispiel

Stromrichter F1...F4 mit ‘On Board‘ Felderreger
Die Verdrahtung des Stromrichters entpricht dem Macro FACTORY (default)
deutsch
3ADW000395R0100 DCS550 Quick guide edisf a
weitere Informationen finden Sie auf der folgenden Seite
27
273ADW000395R0100 DCS550 Quick guide edisf a
START, STOP und NOT-AUS-Steuerung
gen_ctrl_cmd_c.dsf
Anschl_special_b.dsf
Stop-Mode_b.dsf
Die Relaislogik kann in drei Teile untergliedert werden:
a: Ausgabe des EIN/AUS- und START/STOPP-Befehls: Die mit K20 und K21 dargestellten Befehle (Steuerung über Hardware-Klemmen) können z.B. mit einer SPS erzeugt wer­den und entweder über Relais mit galvanischer Trennung oder direkt über 24V-Signale an die Anschlüsse des Stromrichters übertragen werden. Festverdrahtete Signale sind nicht notwendig. Diese Befehle können auch über die serielle Kommunikation übertragen werden. Eine kombinierte Lösung ist ebenfalls möglich, indem für das eine oder andere Signal unterschiedli­che Optionen gewählt werden (siehe Parametergruppe 11).
Wenn NOT-AUS (Not-Halt) gedrückt wird, wird die Meldung über Digitaleingang DI5 an den Stromrichter gesendet. Bei Rampenstopp oder max. Drehmoment verzögert der Strom­richter den Motor und öffnet dann das Hauptschütz.
Wenn der Stromrichter die Funktion nicht innerhalb der mit Timer K15 eingestellten Zeit ausgeführt hat, muss der Strom­richter den Befehl zum Abschalten des Stroms über K16 er­halten. Nach Ablauf der mit Timer K16 eingestellten Zeit wird das Hauptschütz unabhängig vom Status des Stromrichters geöffnet.
b: Ausgabe von Steuer- und Überwachungssignalen: Das Hauptschütz K1 für den Ankerstromkreis wird über einen Relaisausgang (DO 8) auf der SDCS-PIN-F gesteuert, der Status der Lüfter kann über die Lüfterrückmeldesignale über­wacht werden: MotFanAck (10.06).
c: OFF2, OFF3 Stoppfunction: Neben EIN/AUS und START/STOPP verfügt der Stromrichter auch über zwei zusätzliche Stoppfunktionen OFF2 und OFF3 gemäß Profibus-Standard. OFF3 ist eine skalierbare Stopp­funktion (Rampenstopp, Stopp max. Drehmoment, dynami­sche Bremsung…) für Stoppkategorie 1. Diese Funktion muss unverzögert auf den NOT-AUS- (Not-Halt-) Taster angeschlos­sen werden. Bei Stopp über Rampe muss das Zeitrelais K 15 auf eine längere Zeit als EStopRamp (22.04) eingestellt werden. Bei COAST öffnet der Stromrichter das Hauptschütz sofort.
OFF2 schaltet den DC-Strom so schnell wie möglich ab und bereitet den Stromrichter auf das Öffnen des Hauptschützes oder den Abfall der Netzspannung vor. Bei Normallast eines DC-Motors beträgt die Zeit zum Abschalten des DC-Stroms weniger als 20 ms. Diese Funktion sollte für alle Signale und Schutzfunktionen zum Öffnen des Hauptschützes benutzt werden. Diese Funktion ist wichtig für 4- Quadranten-Antrie­be. Das Hauptschütz darf nicht während der Energie-Rück­speisung ins Netz geöffnet werden.
Reaktion bei Not-Aus/E-STOP
Die korrekte Sequenz ist
1. den Rückspeisestrom abschalten
2. das Hauptschütz öffnen
28 3ADW000395R0100 DCS550 Quick guide edisf a28 3ADW000395R0100 DCS550 Quick guide edisf a

Lüfterkühlung

1 2 3
X52:
4 5
L
N
230 V
AC
1 2 3
X52:
4 5
L
N
115 V
AC
M
~
1 2 3
X52:
M
~
4 5
M55 M56
M
~
1 2 3
X52:
M
~
4 5
M55 M56
M
~
M
~
M57 M58
M55
M
~
1 2 3 4 5
X52:
L
N
L
N
1 2 3
X52:
4 5
L
N
230 V
AC
1 2 3
X52:
4 5
L
N
115 V
AC
ϑ
only 230 V
AC
M55
M
~
X19:
SDCS-PIN-F
Terminals are located on top of the converter housing
Lüfterzuordnung für DCS550
Stromrichtertyp Model Konfiguration Lüfterspannung
DCS550-S01-0020, ..., DCS550-S02-0025 DCS550-S01-0045, ..., DCS550-S02-0100 DCS550-S01-0135, ..., DCS550-S02-0300 DCS550-S01-0315, ..., DCS550-S02-0450 DCS550-S01-0470, ..., DCS550-S02-0520 DCS550-S01-0610, ..., DCS550-S02-0820 DCS550-S01-0900, ..., DCS550-S02-1000
F1 - kein Lüfter
F1 1 1 x 3110KL-05W... (intern 24 V
F2 2 2 x 4715MS (115 / 230 V
F3 2 2 x 4715MS (115 / 230 V
F3 3 2 x 4715MS (115 / 230 V
2 x 3115FS (115 / 230 V
F4 4 1 x W2E200 (230 V
F4 4 1 x W2E250 (230 V
)
DC
)
AC
)
AC
)
AC
)
AC
)
AC
)
AC
deutsch
Lüfteranschluss für DCS550
Ansc hlüsse obe n auf dem Stro mrichterge häuse
Konf iguration 1
F1
Konf iguration 2
F2, F3
Konf iguration 3
F3
3ADW000395R0100 DCS550 Quick guide edisf a
Konf iguration 4
F4
29
293ADW000395R0100 DCS550 Quick guide edisf a
Klemmen- und Steckeranordnung des Stromrichters
X2X1 X3 X4 X5
1 1 1 1 1
S5
15
6 9
S3
S2
S4
1
2
1
2
1
2
1
2
D2100
1
D2001
D2002
D1000
1 30
1
2
1
2
S1
1
42
1
2
3
10
11
12
1
82
1
42
1
2
3
7
8
9
DCS550 terminal alloc_c.dsf
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8
Macro finder
Macro name
Haupt-
schützr
ON / OFF
Start/Stop
Standard
AC Static
2-wire DC cont. US
DC Static
3-wire DC cont. US
DC Pulse
3-wire Standard
AC Pulse
Torque limit
AC Static
Manual / Const
AC Pulse
Hand / Auto
Hand / Mot Pot
Motor Pot
AC Static
AC Pulse
AC Static
Torque Ctrl
AC Static
30 3ADW000395R0100 DCS550 Quick guide edisf a30 3ADW000395R0100 DCS550 Quick guide edisf a
DI Funktion
Jog1 --> DI1 Jog2 --> DI2 Ext Fault --> DI 3 Ext Alarm --> DI4
Jog1 --> DI1 Jog2 --> DI2 Ext Fault --> DI 3 Main Cont Ack --> DI4
Fix speed1 --> DI1 Ext Fault --> DI 3 Main Cont Ack --> DI4
Fix speed1 --> DI1 Ext Fault --> DI 3 Ext Alarm --> DI4
Jog1 --> DI1 Jog2 --> DI2 Ext Fault --> DI 3 Ext Alarm --> DI4
Jog1 --> DI1 Jog2 --> DI2 Direction --> DI 3 SpC - KP, KI --> DI4
Control select --> DI2 Reference select --> DI2 Direction select --> DI 3
Motor pot up --> DI1 Motor pot down --> DI2 Direction select --> DI 3 Reference select --> DI4
Direction select --> DI 1 Motor pot up --> DI2 Motor pot down --> DI3 Motor pot minimum --> DI4
OFF2 (coast stop) --> DI1 Torque select --> DI2 Ext Fault --> DI 3
Kommentar DI5 --> ESTOP
Hardware I/O Steuerung x
Hardware I/O Steuerung x
Hardware I/O Steuerung x
Hardware I/O Steuerung x
Hardware I/O Steuerung
+ Torque limit
Hardware I/O Steuerungl
Verstärkung auswählen
Hardware I/O Steuerung
oder Feldbussteuerung
Hardware I/O Steuerungl
Sollwert durch Hardware oder
Motorpotentiometer
Hardware I/O Steuerungl
Sollwert durch Motor poten-
tiometer
Hardware I/O Steuerung
Drehzahlregelungl oder Mo-
mentensollwert
DI6 --> Reset
x
x
x
x
x
x
Macro auswählen
benutze den
[DCS550Wizard] 2. Macro assistant im DriveWindow Light
oder
Parameter Menue, der Steu­ertafel, oder von DriveWindow, oder DriveWindow Light
Benutze folgende Parameter: ApplMacro (99.08) = Macroauswahl Applrestore (99.07) = YES = aktivieren MacroSel (8.10) = Überprüfung
ANMERKUNG Funktionen und Eingänge, die durch das Macro bestimmt werden, können später ohne Einschränkung geändert werden
ANMERKUNG Macro diagram siehe Seite 91 ..
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