In order to offer the same after sales
service to our customer around the
world, ABB has created the DRIVE
SERVICE CONCEPT.
ABB's after sales service is globally
consistent due to common targets,
rules, and the way of operation. This
means for our customers:
Please visit the ABB drive service
homepage
www.abb.com/drivesservices
ABB Drive Service FR
Pour offrir la même qualité de service
à tous nos clients, ABB a créé DRIVE
SERVICE CONCEPT.
Dans le monde entier, les équipes de
service proposent les mêmes prestations aux mêmes conditions avec les
mêmes objectifs.
Pour en savoir plus, connectez-vous
sur ABB drive service homepage
www.abb.com/drivesservices
ABB Drive Service DE
Um jedem Kunden rund um die Welt
die gleiche Service Dienstleistung anbieten zu können, hat ABB das DRIVE
SERVICE CONCEPT entwickelt.
Durch die Definition von einheitlichen
Zielen, Regeln, und Arbeitsvorschriften kann ABB die Dienstleitungs
Produkte weltweit auf gleichwertig
hohem Qualitätsniveau anbieten. Für
unsere Kunden bedeuted dies:
Bitte besuchen Sie die ABB-Homepage Service für Antriebe
www.abb.com/drivesservices
ABB Drive Service IT
ABB ha creato il DRIVE SERVICE
CENCEPT, con lo scopo di offrire ai
nostri clienti lo stesso servizio post
vendita in tutto il mondo.
Attraverso la definizione di obbiettivi
comuni, ruoli e modo di operare, le
attività post vendita di ABB offrono
sevizi coerenti nella loro globalità. Per
i nostri clienti questo significa:
Vi invitiamo a visitare la homepage
ABB drive service
www.abb.com/drivesservices
ABB Drive Service ES
Para poder ofrecer el mismo servicio
posventa a nuestros clientes en todo
el mundo, ABB ha creado el CONCEPTO DE SERVICIO DE CONVERTIDORES.
El servicio posventa de ABB está
mundialmente consolidado gracias a
unos objetivos y normas comunes,
así como a su funcionamiento. Esto
significa para nuestros clientes:
Visiten el portal de convertidores de
ABB
www.abb.com/drivesservices
english
DC Drives Worldwide Service Network
Country Local ABB Service Town Service Phone No.
Argentina Asea Brown Boveri S.A. BUENOS AIRES +54 (0) 12 29 55 00
Australia ABB NOTTING HILL+61 (0) 3 85 44 00 00
Austria ABB AG WIEN +43 1 60 10 90
Belgium ABB N.V. ZAVENTEM
Brazil ABB Ltda. OSASCO +55 (0) 11 70 84 91 11
Canada ABB Inc. SAINT-LAURENT +1800 865 7628
China ABB China Ltd BEIJING +86 40 08 10 88 85 - 24h service
Czech Republic ABB S.R.O. PRAHA +42 02 34 32 23 60
Finland ABB Oy Service KUUSANKOSKI +35 8 10 22 51 00
Finland ABB Oy Product Service HELSINKI +35 8 10 22 20 00
Finland ABB Oy Service NOKIA +35 8 10 22 51 40
France
ABB Automation
ABB Process Industry
MONTLUEL from abroad
France
Germany ABB Process Industries MANNHEIM +49 18 05 22 25 80
Greece ABB SA METAMORPHOSSIS +30 69 36 58 45 74
Ireland ABB Ireland Ltd. TALLAGHT +35 3 14 05 73 00
Italy ABB MILAN +39 02 90 34 73 91
Korea, Republic ABB Ltd., Korea CHONAN +82 (0) 4 15 29 22
Malaysia ABB Malaysia Sdn. Bhd. KUALA LUMPUR +60 3 56 28 42 65
MexicoABB Sistemas S.A. DE C.V. TLALNEPANTLA +52 53 28 14 00
Netherlands ABB B.V. ROTTERDAM +31 1 04 07 88 66
New Zealand ABB Service ltd AUCKLAND +64 92 76 60 16
Poland ABB Centrum IT Sp.zo.o
WROCLAW
LODZ
Russia ABB Automation LLC MOSCOW +74 95 96 0
Switzerland ABB AGDÄTTWIL +41 5 85 86 87 86
Singapore ABB Industry Pte Ltd SINGAPORE +65 67 76 57 11
Slovakia ABB Elektro s.r.o. BANSKA BYSTRICA +42 19 05 58 12 78
South Africa ABB South Africa (Pty) Lt JOHANNESBURG +27 1 16 17 20 00
Spain ABB Automation Products BARCELONA +34 9 37 28 73 00
Taiwan ABB Ltd. TAIPEI 105 +88 62 25 77 60 90
Thailand ABB Limited SAMUTPRAKARN +66 27 09 33 46
Turkey ABB Elektirk Sanayi A.S ISTANBUL +90 2 16 36 52 90
USAABB Industrial Products NEW BERLIN
VenezuelaABB S.A.CRCS+58 (0) 22 38 24 11 / 12
− comfortable assistants, e.g. for autotuning or commissioning
3ADW000395R0100 DCS550 Quick guide edisf a
5
53ADW000395R0100 DCS550 Quick guide edisf a
DCS550 DC Drives
Technical data
Mains supply volt. 230...525 V,
+/–10 %, 3~
Frequency 50...60 Hz, +/–5
Hz
Electronics supply 115...230 V,
–15 % / +10 %, 1~
DC Output current 20...1000 A
Overload capability 200 %
Ambient conditions
Ambient temperat. 0° ... +40° C
40° ... 50°C with
reduction
Storage temperat. –40° ... +55° C
Transport temper. –40° ... +70° C
Relative humidity 5 ... 95 %, not
condensing
(max. 50 % betw.
0°...5° C)
Pollution degree Class 2
Protection class IP 00
Altitude < 1,000 m height
above sea level:
nominal Current
> 1,000 m height
above sea level:
with reduction
I/O
Digital inputs: 8 standard, up to
14 optional
Digital outputs: 5 standard, up
to 9 optional
Analog inputs: 4 standard +/–
10 V; 0/2…10 V, up to 8 optional
+/ 20 mA; 0/4…20 mA
Analog outputs: 3 standard (1x
I
) +/-10 V; 0/2…10 V, up to 7
act
optional –20 mA; 0/4…20 mA
PC-Tools
DriveWindow Light: free of
charge with every converter,
Standard RS232 PC-connection
Approvals
(in preparation 12/2011)
Adaptive Programming
pre-defined drive-specific function
blocks, e.g.
• Free process controller (PIController)
• I/O- and digital Operations
With control panel or PC-Tool, no
need for additional hardware
WINDOWS 98, NT, 2000, XP
Acrobat Reader 4.0 or higher
Internet Explorer 5.0 or higher
I
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B
A
T
System confirmation
Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
Read more details in Quick Guide 3ADW000191
Content
This CD ROM provides
information about DCS550 and
contains PC tools:
DWL 2.93 for DC drives
+Commissioning Wizard 1.0
+DWL AP 2.2
FDT 2.2 Firmware
download kit
+ workspace
Firmware 1.1
DCS550
Ver.: 1.10
System confirmation
Win7, Win2000, WinXP
Before installation of PC tools
remove previous version by
CONTROL PANEL of your PC
We appreciate that you purchased an ABB DC drive power
converter and thank you for the trust you put in our products.
This brochure was put together to make sure that you continue to be satisfied with our product. It is intended to provide
you with a brief overview of the product's key data, EMC
notes, typical applications, start-up and trouble-shooting.
If you need more information about the product you are provided with a CD-ROM in addition to this brief documentation.
The CD-ROM is part of the delivery and features the following
contents:
Technical catalog (3ADW000378)
Comprehensive information to engineer complete DC drive
systems.
Manual (3ADW000379)
Detailed information, with all important particulars about the
individual components, like module dimensions, electronic
boards, fans and auxiliary components.
Information for mechanical and electrical installation are also
included.
Detailed information with all important issues about firmware
and setting of parameters. The manual includes information
for start-up and maintenance of the entire drive, in detailed
form.
This manual also includes Fault and Alarm codes and information for trouble shooting.
Service Manual (3ADW000399)
for maintenance and repair of the converters.
Additional information about applications and technical accessories (e.g. Hardware extension or Field bus interfaces)
are handled by separate manuals.
See table DCS550 manuals.
System requirements to use the CD-ROM
c
− Operating system
WINDOWS 7, 2000, XP
s
s
s
v
− ACROBAT READER
In case the CD ROM does not
start automatically, please
double click on Setup.exe.
Further support
In addition we offer further support, since we can only be
satisfied when you, as our customer, are satisfied with us and
our products.
Internet
On the ABB homepage under
www.abb.com/dc
you'll find abundant information for
− DC products
− service support
− the latest updates
− tools
− downloads, etc.
Please don't hesitate to visit us.
Contacts
If you require any further information, please contact your
nearest ABB Drives office or send an email to:
DC-Drives@de.abb.com
Please give us your name, your company address and phone
number. We immediately put you in contact with our specialist.
english
3ADW000395R0100 DCS550 Quick guide edisf a
7
73ADW000395R0100 DCS550 Quick guide edisf a
Notes on EMC
M
M
Mains filter
Converter
Line reactor
Supply transformer for a residential
area (rating normally
≤
1,2 MVA)
Earthed public 400-V
network with neutral
conductor
Medium-voltage network
Earthed
neutral
To other loads, e.g. drive systems
An isolating transformer
with an earthed screen
and earthed iron core
renders mains filter and
line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
Residential area
To other loads which have to be protected from the system disturbances caused by
power converters (HF interference and commutation notches)
Converter
M
M
M
M
M
M
alternative
alternative
Line reactor +
Y-capacitor
Medium-voltage network
Supply transformer for a residential
area (rating normally
≤
1.2 MVA)
Earthed
neutral
Earthed public 400-V
network with neutral
conductor
To other loads, e.g. drive systems
Mains filter
Line reactor
ConverterConverter
Mains filter
Line reactor
ConverterConverter
An isolating transformer
with an earthed screen
and earthed iron core
renders mains filter and
line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
To other loads, e.g. drive systems
To other loads which have to be protected from the system disturbances caused by
power converters (HF interference and commutation notches)
Earthed public 400-V
network with neutral
conductor
Operation at public
low-voltage network
together with other
loads of all kinds.
Light industry
Residential area
Commutaion notches < 20%
You will find further information in publication:
Technical Guide chapter:
EMC Compliant Installation
and Configuration for a
Power Drive System
The paragraphs below describe selection
of the electrical components in conformity
with the EMC Guideline.
The aim of the EMC Guideline is, as the
name implies, to achieve electromagnetic
compatibility with other products and
systems. The guideline ensures that the
emissions from the product concerned
are so low that they do not impair another
product‘s interference immunity.
In the context of the EMC Guideline, two
The EMC Guideline expects EMC to be taken
into account when a product is being developed; however, EMC cannot be designed in, it
can only be quantitatively measured.
Note on EMC conformity
The conformity procedure is the responsibility
of both the power converter‘s supplier and the
manufacturer of the machine or system concerned, in proportion to their share in expand-
ing the electrical equipment involved.
aspects must be borne in mind:
– the product‘s interference immunity
– the product‘s actual emissions
First environment (residential area with light industry) with PDS category C2 Second environment(industry) with PDS categories C3, C4
Not applied, since category C1 (general distribution sales channel) excluded Not applicable
Operation with separate power converter transformer. If there
are other loads at the same secondary winding, these must be
able to cope with the commutation gaps caused by the power
converter. In some cases, commutating reactors will be
required.
To other loads, e.g. drive systems
ConverterConverter
Line reactor
Medium-voltage network
Industrial
zone
Legend
Unscreened cable with restriction
Screened cable
M
M
M
M
M
M
I
DC
< 100 A
I
DC
< 100 A
I
DC
>100 A
Supply transformer for a
residential area (rating
normally
≤
1.2 MVA)
Earthed 400-V network
with neutral conductor
;
3~
≤
400 A
Operation at low-voltage network together with
other loads of all kinds, apart from some kinds
of sensitive communication equipment.
To other loads, e.g. drive systems
Line reactor +
Y-capacitor
Line reactor
ConverterConverter
Mains filter
Earthed
neutral
Medium-voltage network
Industrial zone
alternative
alternative
Line reactor
Converter
alternative
Commutation notches < 40%
jectives of the German EMC Act (EMVG)
in systems and machines, the following
EMC standards must be satisfied:
Product Standard EN 61800-3
EMC standard for drive systems (Pow-
erDriveSystem), interference immunity
and emissions in residential areas,
enterprise zones with light industry and
in industrial facilities.
This standard must be complied with in
the EU for satisfying the EMC requirements for systems and machines!
For emitted interference, the following apply:
EN 61000-6-3Specialised basic standard for emissions in light industrycan be satisfied with special features (mains filters,
screened power cables) in the lower rating range *(EN 50081-1).
EN 61000-6-4Specialised basic standard for emissions in industry *(EN 50081-2)
For interference immunity, the following apply:
EN 61000-6-1Specialised basic standard for interference immunity in
residential areas *(EN 50082-1)
EN 61000-6-2Specialised basic standard for interference immunity in industry. If this standard is satisfied, then the EN 61000-6-1 standard is automatically satisfied as well *(EN 50082-2)
* The generic standards are given in brackets
Standards
EN 61800-3
EN 61000-6/3
english
PDS category C3
on customer's request
PDS category C4
satisfied
EN 61000-6/3
EN 61000-6-2
EN 61000-6-1
Classification
The following overview
utilises the terminology and
indicates the action required
in accordance with Product
Standard EN 61800-3.
For the DCS550 series,
the limit values for emitted
interference are complied
with, provided the measure
indicated is carried out. PDS
of category C2 (formerly
restricted distribution in first
environment) is intended to
be installed and commissioned only by a professional
(person or organization with
necessary skills in installing
and/or commissioning PDS
including their EMC aspects).
For power converters without
additional components, the
following warning applies:
This is a product of category
C2 under IEC 61800-3:2004.
In a domestic/residential
environment this product
may cause radio interference
in which case supplementary
mitigation measures my be
required.
The field supply is not depicted in this overview diagram.
For the field current cables,
the same rules apply as for
the armature-circuit cables.
3ADW000395R0100 DCS550 Quick guide edisf a
9
93ADW000395R0100 DCS550 Quick guide edisf a
±90...±270 V
±
30...±90 V
±
8...±30 V
AI4
GND
GND
Power
Sense 0 V
Sense 5 V
AI3
AI1
I-act
GND
+10V
GND
-10V
DI1
DI3
DI4
DO4
DO1
3
4
5
6
9
X4:1
3
4
10
4
1
2
3
6
5
10
8
9
10
5
2
6
8
10
8
X1:1
X2:1
X3:1
X5:
SDCS-CON-F
B22_001_0_a.dsf
+
-
S2
3
4
250
S3
3
4
250
ATACH
+
-
+
-
+
-
+
-
GND
10
+
-
+
-
+
-
5V
S4
11
12
24V
K1
X96:1
t
230V
E
SDCS-PIN-F
1
3
4
6
S1
S1
1
3
S4
2
121
100nF
4
6
S4
5
121
100nF
7S48
121
100nF
10k
10k
10k
9
ChA
ChB
ChZ
ChA
ChB
ChZ
Firmware
Standard function assignments for the terminals
Resolution
[bit]
15 + sign±90...270 V
Input/output
values
Hardware
±30...90 V
ScalingbyCommon
mode
range
①
±15 V
Firmware
Remarks
±8...30 V
15 + sign-10...0...+10 VFirmware±15 V
15 + sign-10...0...+10 VFirmware±15 V
15 + sign-10...0...+10 VFirmware±15 V
15 + sign-10...0...+10 VFirmware±15V
Power
+10 V≤ 5 mA
-10 V≤ 5 mA
11 + sign-10...0...+10 VFirmware≤ 5 mA
11 + sign-10...0...+10 VFirmware≤ 5 mA
-10...0...+10 VFirmware+
≤ 5 mA
Hardware
for ext. use
e.g. refer. pot.
8 V -> min. of
325% of [99.03] or
230% of [4.05]
Encoder supplyRemarks
5 V
24 V
≤ 250 mA
≤ 250 mA
Input valueSignal
definition by
0...7.3 V
Firmware
7.5...50 V
Inputs not isolated
Impedance = 120 W, if selected
max. frequency ≤ 300 kHz
Sense lines for GND and supply
to correct voltage drops on cable
(only if 5 V encoder is in use).
Current limit for all 7
outputs = 160 mA
Do not apply any reverse
voltages!
* short circuit protected
① gain can be varied in 15 steps between 1 and 4 by software
parameter
F6
DCS550_ans_1_c.dsf
Connection example
Converters F1...F4 drive configuration using ‘OnBoard‘ field exciter
Terminal selection according FACTORY macro (default)
english
3ADW000395R0100 DCS550 Quick guide edisf a
further information see the following page
11
113ADW000395R0100 DCS550 Quick guide edisf a
START, STOP and E-STOP control
gen_ctrl_cmd_c.dsf
Anschl_special_b.dsf
The relay logic can be split into three parts:
a: Generation of the ON/OFF and START/STOP command:
The commands represented by K20 and K21 (latching interface relay) can be e.g. generated by a PLC and transferred to
the terminals of the converter either by relays, using galvanic
isolation or directly via 24V signals.
These commands can be as well transferred via serial communication. Even a mixed solution can be realized by selecting different possibilities for the one or the other signal (see
parameter group 11).
b: Generation of control and monitoring signals:
The main contactor K1 for the armature circuit is controlled
by a dry contact (DO 8) located on the SDCS-PIN-F. Status
of fans and fans klixon can be monitored by means of fan ack
signals: MotFanAck (10.06).
If the drive has not finished the function within the K15 timer
setting, the drive must get the command to switch OFF the
current via K16. After K16 timer set has elapsed the main
contactor is opened independent of the drives status.
E-STOP
speed
Timer K15
c: OFF2, OFF3 Stop function:
Beside ON/OFF and START/STOP, the drive is equipped with
two additional stop functions, OFF2 and OFF3, according to
Profibus standard. OFF3 is a scalable stop function (rampstop, max torque stop, dynamic braking …) to perform stop
category 1. This function should be connected to the E-STOP
button without any time delay. In case of ramp stop selection
the, K 15 timer relay must be set longer than the EStopRamp
(22.04). For COAST selection, the drive opens the main contactor immediately.
OFF2 switches off DC current as fast as possible and prepares the drive for opening main contactor or drop down
mains supply. For a normal DC motor load the time to switch
OFF the DC current is below 20 ms. This function should be
connected to all signals and safety functions opening the main
contactor. This function is important for 4-quadrant drives. Do
not open main contactor during regenerative current.
The correct sequence is
1. switch off regenerative current
2. then open the main contactor
In case of the E-STOP is hit, the information is transferred to
the converter via digital input 5. In case of rampstop, or max
torque selection the converter will decelerate the motor and
then open main contactor.
[DCS550Wizard] 2. Macro assistant of DriveWindow Light or
Parameter browser, either
through the control panel,
DriveWindow, or DriveWindow
Light.
Use the following parameters:
ApplMacro (99.08) =
Macro selection
Applrestore (99.07) =
YES = execute selection
MacroSel (8.10) =
double check
NOTE
Functions and inputs defined by
macro can be changed later on
without restrictions.
NOTE
Macro diagrams see page 91 ...
Notes For North American Installations
1. EMC conformity is not usually required in North America.
In most cases, the section “Notes on EMC” can be bypassed.
In this manual, you will see references to DIN, EN and VDE
standards. These are European standards and, generally, do
not apply to North America. It is, however, the responsibility of
the user to determine which standards need to be followed.
2. If using a DC contactor, you must connect an auxiliary
contact to a digital input of your choice and set para. Main-
ContAck accordingly. Set the following parameters:
Set these parameters AFTER macros are loaded but BEFORE
the drive is commissioned.
Digital output 8 (DO-8) must be used to turn the DC contactor on and off.
DC contactor US:
DC contactor US K1.1 is a special designed contactor with 2x
NO contacts for C1 and D1 connection and 1x NC contact for
connection of Dynamic Brake resistor RB.
The contactor should be controlled by signal 6.03 Bit 10.
The acknowledge can be connected to parameter:
10.21 MainContAck
10.23 DCBreakAck
3. If using Dynamic Braking, the drive allows you to select
the stopping method under three different situations. Parameters 21.02, 21.03 and 21.04 select the stopping method for
loss of the OnOff, run command (StartStop, Jog1, Jog2, etc.),
and E-Stop input, respectively.
Each can be set to:
• RampStop • TorqueLimit
• CoastStop • DynBraking
In order to command the drive to perform a DB stop, one or
more of these parameters must be set to DynBraking. Most
users will want the drive to ramp stop when OnOff or a run
command (StartStop, Jog1, Jog2, etc.) input is cleared, and
dynamically brake when the E-Stop input is cleared. In that
case, use the following settings:
• Off1Mode (21.02) = RampStop
• StopMode (21.03) = RampStop
• E StopMode (21.04) = DynBraking
However, any case is allowed and the final decision is left to
the user.
Other parameters control stops during faults.
See:
LocalLossCtrl (30.27) ComLossCtrl (30.28)
FaultStopMode (30.30) SpeedFbFltMode (30.36)
If using EMF feedback with dynamic braking, set:
• DynBrakeDly (50.11) = t
Where: t = the time (sec) it normally takes the motor to
stop during dynamic braking
english
Overview of the Installation and Commissioning Process
Step 1:
Check converter for damage. Contact ABB Technical Support
if damage is found. In North America, call 1-800-435-7365
(1-800-HELP-365)
Step 2:
Select supporting hardware for the converter:
For specific recommendations for fuses, reactors, and contactors, see the DCS550 Manual or technical catalog.
Circuit breaker or disconnect:
Current rating = IDC * 0.816 * 1.25 (min)
= IDC * 0.816 * 2.50 (max)
Where: IDC = nominal DC motor current
Fuses:
AC Line Fuses: To properly protect the converter, semiconductor fuses on the incoming AC power line are required
in all cases.
DC Output Fuses: Fuses between the motor and the converter are required for all regenerative (4-Q) converters.
This is to protect the motor and converter if a commutation
fault should occur. NOTE: DC output fuses are the same type
and size as AC line fuses.
Line reactor:
All thyristor-based dc converters cause notching in the AC
line due to motor commutation. A properly sized line reactor
will mitigate the effect on the line. Unless the converter uses
a dedicated isolation transformer, each converter requires its
own line reactor.
AC or DC contactor:
A contactor is required to safely disconnect the motor from
the incoming power when the converter is off. The contactor can be installed between the line and the converter (an
AC contactor) or between the converter and the motor (a DC
contactor). Do not use both.
IMPORTANT: Other equipment may be necessary depending on application and local codes.
3ADW000395R0100 DCS550 Quick guide edisf a
15
153ADW000395R0100 DCS550 Quick guide edisf a
Step 3:
Mount and wire the converter and supporting hardware inside
an industrial enclosure with adequate cooling (DCS550 modules have rating of NEMA type OPEN).
The following control and signal wiring is required:
− If using an AC contactor, we recommend wiring an auxiliary
contact to the digital input you have designated as Main-ContAck (10.21) or Start/Stop (10.16).
− If using a DC contactor, you must wire an auxiliary contact
from the contactor to the digital input you have designated
as MainContAck (10.21).
− Wire 115 or 230 VAC 1-phase power to terminal block 99 for
converter control power.
− Wire 1-phase power to converter for cooling fans. See
table and wiring diagrams in this manual.
• F1 – F3 frames: 115/230 VAC selectable.
Fan terminal X52 is on top of the converter.
• F4 frame: use 230 VAC.
Fan terminal X52 is on top of the converter.
− Wire tachometer or encoder to terminal block X1 (tacho) or
X3 (encoder).
− Wire analog inputs (e.g., speed reference) and outputs
(e.g., meters for motor voltage, current) to terminal block
X1 and/or X2.
− Wire high speed serial interface if needed. (Requires optional fieldbus interface board.)
− The DCS550 allows you to choose the usage of each digital and analog input and output. The converter has factory
default settings which can be changed by loading a macro,
but some designations are universal. They include:
• Digital input 5: Estop
• Digital input 6: Fault reset
• Digital input 7: On/Off (maintained) or On-Start
(pulsed)
• *Digital input 8: Start/Stop (maintained) or
Off-Stop (pulsed)
• Digital output 8: Main Contactor On
(3 Amps max. at 115 – 230 VAC)
*except Hand/Auto macro
− Other signals may be required depending on your application (e.g., motor fan acknowledge input, Off2 input, fan-on
output, brake output).
− You will select the macro and / or choose the configuration
for digital and analog inputs and outputs in step 2 of the
commissioning process, or by updating group 10 and 14
parameters.
− Check all wire terminations (with continuity tester) before
proceeding to the next step.
Step 4:
Connect the drive system to incoming power and the motor to
the converter (both field and armature) as well as accessory
equipment (motor fan, thermal switch, brake, etc.).
− See hardware manual for typical cable size and tightening
torque recommendations.
− IMPORTANT: Be sure all safety equipment is properly
sized for your application
Step 5:
Apply control power to the converter.
− IMPORTANT: See section “Safety and Operating Instructions” in this manual before proceeding.
− Apply power to terminal block 99 and X52. The keypad
should light up and show the menu screen. The converter
fans should start to run (if converter has fans).
Step 6:
Commission the converter using DriveWindow Light
(preferred) or the control panel.
− IMPORTANT: See safety alerts and general instructions
in the section “Commissioning” before proceeding.
− Install the DCS550 PC tools on your computer. Instructions are in this manual. Use DriveWindow Light to commission your converter.
− If no PC is available, commission your drive using the control panel as follows:
• On the control panel, press the softkey to select
MENU.
• Using the down arrow, select ASSISTANTS.
Then press ENTER.
• Starting with “name plate data,” press SEL.
Change the value with the arrow keys.
Then press SAVE.
• Repeat above with other parameters.
Follow directions on the screen.
Configuring and Displaying analog and digital I/O
HINT: To see if the drive is responding to an “on” or “run” command, view signal 8.08.
Control Panel:
− Digital Status: View signal 8.05 (DI’s) or 8.06 (DO’s). Display is in hexadecimal.
− Configure digital inputs with Group 10.
− Analog Status: View signal 5.03 (AI1) or 5.11 (AO1). Display is in Volts.
− Configure analog speed ref. with Group 11.
DriveWindow Light:
− Connect to the DCS550 and go on line by clicking on File,
then New Online Drive.
− Click on Wizard, at left side of the screen.
− Click on Advanced.
− Check the box for “I/O assistant,” then click on Next.
− Click on “edit parameters” in the appropriate section (analog or digital inputs or outputs).
(in conformity with the low-voltage directive 73/23/EEC)
english
1. General
In operation, drive converters, depending on their degree of
protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces.
In case of inadmissible removal of the required covers, of
improper use, wrong installation or maloperation, there is the
danger of serious personal injury and damage to property.
For further information, see documentation.
All operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled
technical personnel (Observe IEC 364 or CENELEC HD 384
or DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and national
accident prevention rules!).
For the purposes of these basic safety instructions, “skilled
technical personnel” means persons who are familiar with the
installation, mounting, commissioning and operation of the
product and have the qualifications needed for the performance of their functions.
2. Intended use
Drive converters are components designed for inclusion in
electrical installations or machinery and are to be mounted in
a cubicle or finger protected area.
In case of installation in machinery, commissioning of the drive
converter (i.e. the starting of normal operation) is prohibited
until the machinery has been proved to conform to the provisions of the directive 89/392/EEC (Machinery Safety Directive
- MSD). Account is to be taken of EN 60204.
Commissioning (i.e. the starting of normal opertion) is admissible only where conformity with the EMC directive (89/336/
EEC) has been established.
The drive converters meet the requirements of the low-voltage
directive 73/23/EEC. They are subject to the harmonized
standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/ VDE 0660, part 500, and EN
60146/ VDE 0558.
The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from
the documentation and shall be strictly observed.
3. Transport, storage
The instructions for transport, storage and proper use shall be
complied with.
4. Installation
The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation.
The drive converters shall be protected against excessive
strains. In particular, no components must be bent or isolating
distances altered in the course of transportation or handling.
No contact shall be made with electronic components and
contacts.
Drive converters contain electrostatic sensitive components
which are liable to damage through improper use. Electric
components must not be mechanically damaged or destroyed
(potential health risks).
5. Electrical connection
When working on live drive converters, the applicable national
accident prevention rules (e.g. VBG 4) must be complied with.
The electrical installation shall be carried out in accordance
with the relevant requirements (e.g. cross-sectional areas of
conductors, fusing, PE connection). For further information,
see documentation.
Instructions for the installation in accordance with EMC
requirements, like screening, earthing, location of filters and
wiring, are contained in the drive converter documentation.
They must always be complied with, also for drive converters
bearing a CE marking. Observance of the limit values required
by EMC law is the responsibility of the manufacturer of the
installation or machine.
6. Operation
Installations which include drive converters shall be equipped
with additional control and protective devices in accordance
with the relevant applicable safety requirements, e.g. Act
respecting technical equipment, accident prevention rules etc.
Changes to the drive converters by means of the operating
software are admissible.
After disconnection of the drive converter from the voltage
supply, live appliance parts and power terminals must not be
touched immediately because of possibly energized capacitors. In this respect, the corresponding signs and markings on
the drive converter must be respected.
During operation, all covers and doors shall be kept closed.
7. Maintenance and servicing
The manufacturer’s documentation shall be followed.
The climatic conditions shall be in conformity with prEN 50178.
Keep safety instructions in a safe place!
3ADW000395R0100 DCS550 Quick guide edisf a
17
173ADW000395R0100 DCS550 Quick guide edisf a
Installing the DCS550 PC tools on Your computer
After inserting the DCS550 CD all programs and documentation necessary to work with the DCS550 will be automatically
installed.
This includes:
1. DriveWindow Light for parameterization, commissioning
and service
2. Hitachi FDT 2.2 for firmware download
3. Installation CD of DCS550 Drive for e.g. DWL Wizard,
ABB documents
Attention:
If You do not want to install a certain program just skip it by
using Cancel at the beginning of the program’s wizard.
− Start DriveWindow Light PC tool
− Check the communication setting of your COM port
If the installation routine does not start automatically:
− Go to Start/Run and browse for setup.exe on the CD.
Now start the installation by confirming with OK
− Compact installation for DriveWindow Light + DCS550
add ons is reccomended
Steps to connect Drive to PC
− The documentation can be found under
C:\ABB\DCS550\Docu
− Remove design cover from the converter module
If You use ExpressCard to COM port interface or PCMCIA /
COM port double check the active COM enabled
Start => Settings => Control Panel => System => Hardware
=> Device Manager
− COM address of USB interface can change after the next
boot procedure or after disconnecting and reconnecting of
the USB interface.
Note:
ExpressCard / PCMCIA to COM port provide a stable and
faster drive interface.
Remove the DCS550 Control Panel
if present. Depress the locks to
remove the cover
Utilize DriveWindow Light or DCS550 Panel Wizard continue
with chapter Commissioning in this manual.
Commissioning
7.Field weakening assistant
6.Autotuning speed controller
5.Speed feedbackassistant
4.Autotuning armaturecurrentcontroller
3.Autotuning fieldcurrentcontroller
2.Macro assistant
1.Nameplatedata
Next
Next
Next
Next
Next
Next
Selectspecific
assistant&pressNext
7. Field weakening assistant
6. Autotuning speed controller
5. Speed feedback assistant
4. Autotuning armature current controller
3. Autotuning field current controller
2. Macro assistant
1. Name plate data
Next
Next
Next
Next
Next
Next
Select specific
assistant & press Next
Danger! High voltage: this symbol warns of high
voltages which may result in injuries to persons
and/or damage to equipment. Where appropriate,
the text printed adjacent to this symbol describes
how risk of this kind may be avoided
General warning: this symbol warns of non-electrical risks and dangers which may result in
serious or even fatal injuries to persons and/or
damage to equipment. Where appropriate, the text
printed adjacent to this symbol describes how risk
of this kind may be avoided.
Warning of electrostatic discharge: this symbol
warns you against electrostatic discharges which
may damage to unit. Where appropriate, the text
printed adjacent to this symbol describes how risk
of this kind may be avoided.
NEC motor overload protection
The DCS550 provides a solid-state motor overload protection
in accordance with the NEC. The overload protection (e.g.
protection level in percent of full-load motor current) can be
adjusted by parameters in group 31 and group 99
The instructions can be found in chapter Motor thermal model
of the DCS550 Manual.
General instructions
− This short commissioning refers to chapter Connection
examples of this publication.
− Safety and operating instructions - chapter of this publica-
tion.
− Recommendations for motor and field voltages see Techni-
cal catalog.
− In accordance with DIN 57 100 Part 727 / VDE 0100 Part
727, precautions must be taken to enable the drive to be
shut down, e.g. in the event of danger. The unit’s digital
inputs or the control panel are not sufficient as the sole
measure for this purpose!
Preparations
− Check unit for any damage!
− Install unit and wire it up
− Supply voltage level / Rated value correct for electronics
and fan?
− Supply voltage level / Rated value correct for armaturecircuit converter?
− Supply voltage level / Rated value correct for field supply?
− Wiring / cross-sections, etc. correct?
− EMERGENCY STOP functioning properly?
− COAST STOP functioning properly?
english
Commissioning DriveWindow Light
Start the wizard in
DriveWindow Light
For basic commissioning press the Start button or select a specific assistant:
For more information about the wizard, parameters faults and alarms press the Help button!
3ADW000395R0100 DCS550 Quick guide edisf a
19
193ADW000395R0100 DCS550 Quick guide edisf a
DCS550 Control Panel
DCS800 QG pan ov_c.dsf
The following table summarizes the button functions and displays of the DCS550 Control Panel
With USISel (16.09) it is possible to limit the amount of displayed parameters!
General display features
Parameters entered by assistant
Following modes are available in the MAIN MENU:
1. Parameters mode
2. Start-up assistants mode
a. Name plate data
b. Macro assistant
c. Autotuning field current controller
d. Autotuning armature current controller
e. Speed feedback assistant
(Tacho fine tuning not available)
f. Autotuning speed controller
g. Field weakening assistant
(only used when maximum speed is higher than base
speed)
3. Macros mode (currently not used)
4. Changed parameters mode (compare to default and
display changed parameters)
5. Fault logger mode (Display fault history)
6. Clock set mode
7. Parameter backup mode
• copy active parameter set from the drive into the
DCS550 Control Panel (only in local mode)
• copy parameter set from DCS550 Control Panel into
− Komfortable Assistenten, z. B. zur Inbetriebnahme oder Fehlersuche
3ADW000395R0100 DCS550 Quick guide edisf a
21
213ADW000395R0100 DCS550 Quick guide edisf a
DCS550 Gleichstromantriebe
Technische Daten
Nennanschlusssp 230...525 V,
Frequenz 50 bis 60 Hz +/–5
Elektronikspg. 115...230 V,
–15 % / +10 %, 1~
DC Ausgangsstrom
Überlastbarkeit
Umgebungsgrenzwerte
Umgebungstemp. 0° ... +40° C
40° ... 50°C
Lagertemperatur –40° ... +55° C
Transporttemp. –40° ... +70° C
Relative Luftfeucht. 5 ... 95 %, nicht
(max. 50 % zw.
Verschmutzungsgrad
Schutzgrad IP 00
Betriebshöhe bis 1.000 m üNN
Über 1.000 m üNN
+/–10 %, 3~
Hz
20...1.000 A
200 %
Stromreduktion
kondensierend
0°...5° C)
Klasse 2
Nennstrom
Stromreduktion
Ein-/ Ausgänge
Digitale Eingänge: 8 Standard,
bis 14 optional
Digitale Ausgänge: 5 Standard,
bis 9 optional
Analoge Eingänge : 5 Standard
+/–10 V; 0/2…10 V, up
to 8 optional +/ 20 mA;
0/4…20 mA
Analog outputs: 3 standard (1x
I
) +/-10 V; 0/2…10 V, up to 7
act
optional –20 mA; 0/4…20 mA
PC-Tools
DriveWindow Light: kostenlos
mit jedem Antrieb, Standard
RS232 Verbindung
Zulassungen
(in Vorbereitung 12/2011)
Adaptive Programmierung
fertige antriebsspezifische Blöcke,
darunter
• Freier Prozessregler (PI-Regler)
• Ein/Ausgänge
Mit Bedien-Panel oder PC-Tool,
ohne zusätzliche Hardware
WINDOWS 98, NT, 2000, XP
Acrobat Reader 4.0 or higher
Internet Explorer 5.0 or higher
I
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B
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System confirmation
Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
Read more details in Quick Guide 3ADW000191
Content
This CD ROM provides
information about DCS550 and
contains PC tools:
DWL 2.93 for DC drives
+Commissioning Wizard 1.0
+DWL AP 2.2
FDT 2.2 Firmware
download kit
+ workspace
Firmware 1.1
DCS550
Ver.: 1.10
System confirmation
Win7, Win2000, WinXP
Before installation of PC tools
remove previous version by
CONTROL PANEL of your PC
Wir freuen uns, dass Sie einen ABB DC-Stromrichter erworben haben und bedanken uns für das Vertrauen, welches Sie
unseren Produkten entgegengebracht haben.
Damit Sie auch weiterhin mit unserem Produkt zufrieden sind,
haben wir diese Broschüre für Sie zusammengestellt. Sie soll
hauptsächlich dazu dienen, Ihnen einen kurzen Überblick über
das Produkt, EMV Hinweise, typische Anwendungen, Inbetriebnahme und Fehlersuche zu verschaffen.
Weitere Informationen zum Produkt finden Sie auf der beiliegenden CD-ROM. Die CD-ROM ist Teil der Lieferung und hat
folgende Bestandteile:
Technischer Katalog (3ADW000378)
Umfassende Information zur Planung kompletter DC-Stromrichter.
Handbuch (3ADW000379)
Detailinformation mit allen wichtigen Angaben zu den Einzelkomponenten, wie z.B. Modulabmaße, Elektronikkarten,
Lüfter und Zusatzkomponenten.
Informationen zur mechanischen und elektrischen Installation
sind ebenfalls enthalten.
Detailinformation mit allen wichtigen Angaben zur Firmware
und Einstellungen der Parameter. Dieses Handbuch enthält
alle notwendigen Informationen zur Inbetriebnahme.
Außerdem sind sowohl alle Fehler- und Alarmmeldungen aufgelistet als auch Informationen zur Fehlersuche.
Service Handbuch (3ADW000399)
Information zur Wartung und Reparatur der Stromrichter.
Weitere Informationen über Applikationen und technisches
Zubehör (z.B. Hardwareerweiterungen oder Feldbusadapter)
werden in separaten Handbüchern behandelt.
Siehe Tabelle DCS550 Manuals.
Systemvoraussetzungen für die Nutzung der CD ROM
c
− Betriebssystem
WINDOWS 7, 2000, XP
s
s
s
v
− ACROBAT READER
Falls die CD ROM nicht automatisch startet, klicken Sie bitte
doppelt auf Setup.exe.
Weitere Unterstützung
Wir bieten Ihnen darüber hinaus weitere Unterstützung an,
denn nur wenn Sie als Kunde mit uns und unseren Produkten
zufrieden sind, können auch wir zufrieden sein.
Internet
Auf der ABB Homepage unter
www.abb.com/dc
finden Sie viele Informationen zu
− DC Produkten
− Service
− neueste Updates
− Anwendersoftware
− Downloads etc.
Bitte zögern Sie nicht uns dort zu besuchen.
Kontakte
Benötigen Sie weitere Informationen, sprechen Sie bitte Ihr
nächstgelegenes ABB Drives Büro an oder schreiben Sie
eine E-Mail an:
DC-Drives@de.abb.com
deutsch
Geben Sie bitte Ihren Namen, Ihre Firmenadresse und Telefonnummer an und wir werden Ihnen umgehend den für Sie
zuständigen Ansprechpartner mitteilen.
3ADW000395R0100 DCS550 Quick guide edisf a
23
233ADW000395R0100 DCS550 Quick guide edisf a
EMV Filter
Netzfilter
Stromrichter
Netzdrossel
Versorgungstransformator für
ein Wohngebiet
(Nennleistung
normalerweise≤ 1,2 MVA)
Geerdetes öffentliches
400 V-Netz mit NullLeiter
Mittelspannungsnetz
Geerdeter
Sternpunkt
Zu anderen Lasten, z.B. Antriebssystemen
Ein Trenntransformator
mit geerdetem Schirm
und geerdetem Eisenkern
macht das Netzfilter und
die Netzdrossel
überflüssig.
Betrieb am
öffentlichen Nieder-
spannungsnetz zu-
sammen mit anderen
Lasten aller Art.
Stromrichter
Wohngebiet
Zu anderen Lasten, die gegen die von Stromrichtern verursachten Netzstörungen
zu schützen sind (HF-Störungen und Kommutierungs
einbrüche)
alternativ
Netzdrossel
Geerdetes öffentliches
400 V-Netz mit NullLeiter
Versorgungstransf. für
ein Industriegebiet
(Nennleist. normalerweise≤ 1,2 MVA)
Geerdeter
Sternpunkt
Geerdetes öffentliches
400 V-Netz mit NullLeiter
Mittelspannungsnetz
alternativ
Netzdrossel +
Y-Kondensator
Leichtindustrie
Netzdrossel
Zu anderen Lasten, z.B. Antriebssystemen
Zu anderen Lasten, die gegen die von Stromrichtern verursachten Netzstörungen
zu schützen sind (HF-Störungen und Kommutierungs
einbrüche)
Zu anderen Lasten, z.B. Antriebssystemen
Wohngebiet
Ein Trenntransformator
mit geerdetem Schirm
und geerdetem Eisenkern
macht das Netzfilter und
die Netzdrossel
überflüssig.
Betrieb am
öffentlichen Nieder-
spannungsnetz zu-
sammen mit anderen
Lasten aller Art.
Betrieb am öffentlichen
Nieder-spannungsnetz zu-
sammen mit anderen
Lasten aller Art.
Kommutierungseibrüche < 20%
Weitere Informationen
hierzu siehe:
Technical Guide Kapitel:
EMC Compliant Installation
and Configuration for a
Power Drive System
Nachfolgend wird die Auswahl der elektrischen Komponenten entsprechend der
EMV-Richtlinie beschrieben.
Ziel der EMV-Richtlinie ist es, eine elektromagnetische Verträglichkeit mit anderen
Produkten und Systemen herzustellen. Die
Richtlinie stellt sicher, dass die von dem
Produkt abgestrahlten Emissionen so gering sind, dass sie die Störfestigkeit eines
anderen Produkts nicht beeinträchtigen.
Im Zusammenhang mit der EMV-Richtlinie
sind zwei Aspekte zu berücksichtigen:
Die EMV-Richtlinie verlangt, dass die EMV
bereits bei der Produktentwicklung berücksichtigt werden muss; jedoch kann die EMV nicht
mit eingeplant werden, sie kann nur quantitativ
gemessen werden.
Hinweis zur EMV
Das richtige Vorgehen liegt sowohl in der
Verantwortung der Stromrichterlieferanten wie
auch des Maschinen- oder Anlagenbauers
entsprechend ihrem Anteil an den elektrischen
Einrichtungen.
− die Störfestigkeit des Produkts
− die tatsächlichen Emissionen des
Produkts
Erste Umgebung (Wohngebiete mit Leichtindustrie) mit PDS Kategorie C2 Zweite Umgebung (Industrie) mit den PDS-Kategorien C3, C4
Nicht möglich, da Kategorie C1 (Vertriebskanäle für Produkte mit allgemeiner Erhältlichkeit) entfällt Entfäll
Versorgungstransf. für
ein Industriegebiet
(Nennleist. normalerweise≤ 1,2 MVA)
Geerdeter
Sternpunkt
Geerdetes 400 V-Netz mit
Null-Leiter; 3~ ≤ 400 A
Stromrichter
Mittelspannungsnetz
Zu anderen Lasten, z.B. Antriebssystemen
Netzdrossel +
Y-Kondensator
Industriegebiet
Betrieb am Niederspannungsnetz zusammen
mit anderen Lasten aller Art außer einige Arten
von em
pfindlichen Kommuni
kationsmitteln.
alternativ
alternativ
Kommutierungseibrüche < 40%
emv_clssif_c.dsf
Stromrichtertransformator
fallbezogene EMV-Analyse
Mittelspannungsnetz
Industriegebiet
Stromrichter
Stromrichtertransformator
mit geerdeter
Schirmwicklung
Netzdrossel
Stromrichter
I > 400 A
und/oder
U > 500 V
Betrieb mit separatem Stromrichter-transforma
tor. Wenn es an
dersel
ben Sekundärwicklung andere Lasten gibt, so müssen
diese die vom Stromrichter verursach
ten Kommutierungs
lücken
vertragen. In einigen Fällen sind Kommutierungsdrosseln
erforderlich.
Zu anderen Lasten, z.B. Antriebssystemen
Schutzvorgaben des deutschen EMVGesetzes (EMVG) erfüllen zu können,
müssen folgende EMV-Normen eingehalten werden:
Produktnorm EN 61800-3
EMC-Norm für Stromrichtersysteme
(PowerDriveSystem), Störfestigkeit und
Abstrahlungen in Wohn-, Gewerbegebieten mit Leichtindustrie und Industrieanlagen.
Diese Norm innerhalb der EU zur
Einhaltung der EMV-Anforderungen für
Maschinen und Anlagen erfüllt werden!
Normen für Störabstrahlungen:
EN 61000-6-3 Die spezielle Basisnorm für Abstrahlungen in der Leichtindustrie
kann mit speziellen Einrichtungen (Netzfiltern, geschirmten Kabeln)
im unteren Leistungsbereich erfüllt werden *(EN 50081-1).
EN 61000-6-4 Spezielle Basisnorm für Abstrahlungen in der Industrie*(EN 50081-2)
Normen für Störfestigkeit::
EN 61000-6-1 Spezielle Basisnorm für Störfestigkeit in Wohngebieten*(EN 50082-1)
EN 61000-6-2 Spezielle Basisnorm für Störfestigkeit in Industrieanlagen.
Wenn diese Norm erfüllt ist, ist auch automatisch die Norm
EN 61000-6-1 erfüllt *(EN 50082-2).
* Die alten Normen sind in Klammer n angegeben.
Standards
EN 61800-3
EN 61000-6/3
deutsch
PDS Kategorie C3
Auf KundenwunschErfüllt
PDS Kategorie C4
EN 61000-6/3
EN 61000-6-2
EN 61000-6-1
Klassifizierung
In der folgenden Übersicht
werden die Maßnahmen dargestellt, die zur Einhaltung der
Produktnorm erforderlich sind.
EN 61800-3.
Bei der DCS550-Serie werden
die Grenzwerte für Störabstrahlungen eingehalten, wenn
die angegebenen Maßnahmen durchgeführt werden.
PDS der Kategorie C2 (früher
eingeschränkte Erhältlichkeit
in der Ersten Umgebung) ist
ausschließlich für die Installation und Inbetriebnahme durch
Fachpersonal (Person oder
Organisation mit dem erforderlichen Sachverstand bzw.
Inbetriebnahme des PDS einschließlich EMV-Maßnahmen)
vorgesehen.
Bei Stromrichtern ohne Zusatzkomponenten sind folgende
Warnhinweise zu beachten:
Es handelt sich um ein Produkt
der Kategorie C2 gemäß IEC
61800-3:2004. In Wohngebieten kann dieses Produkt
Funkstörungen verursachen.
In diesem Fall sind zusätzliche
Maßnahmen erforderlich.
Die Feldversorgung wird in dieser Übersicht nicht dargestellt.
Für Feldstromkabel gelten
dieselben Regeln wie für die
Ankerstromkreis.
3ADW000395R0100 DCS550 Quick guide edisf a
25
253ADW000395R0100 DCS550 Quick guide edisf a
±90...±270 V
±
30...±90 V
±
8...±30 V
AI4
GND
GND
Power
Sense 0 V
Sense 5 V
AI3
AI1
I-act
GND
+10V
GND
-10V
DI1
DI3
DI4
DO4
DO1
3
4
5
6
9
X4:1
3
4
10
4
1
2
3
6
5
10
8
9
10
5
2
6
8
10
8
X1:1
X2:1
X3:1
X5:
SDCS-CON-F
B22_001_0_a.dsf
+
-
S2
3
4
250
S3
3
4
250
ATACH
+
-
+
-
+
-
+
-
GND
10
+
-
+
-
+
-
5V
S4
11
12
24V
K1
X96:1
t
230V
E
SDCS-PIN-F
1
3
4
6
S1
S1
1
3
S4
2
121
100nF
4
6
S4
5
121
100nF
7S48
121
100nF
10k
10k
10k
9
ChA
ChB
ChZ
ChA
ChB
ChZ
Firmware
Digitaler und analoger E/A-Anschluss von SDCS-CON-F
Stromgrenzwert für alle 7
Ausgänge = 160 mA
Keine Gegenspannungen verwenden!
* kurzschlussfest
① Verstärkung kann in 15 Schritten zwischen 1 und 4 über Softwareparameter
geändert werden
F6
DCS550_ans_1_c.dsf
Anschlussbeispiel
Stromrichter F1...F4 mit ‘On Board‘ Felderreger
Die Verdrahtung des Stromrichters entpricht dem Macro FACTORY (default)
deutsch
3ADW000395R0100 DCS550 Quick guide edisf a
weitere Informationen finden Sie auf der folgenden Seite
27
273ADW000395R0100 DCS550 Quick guide edisf a
START, STOP und NOT-AUS-Steuerung
gen_ctrl_cmd_c.dsf
Anschl_special_b.dsf
Stop-Mode_b.dsf
Die Relaislogik kann in drei Teile untergliedert werden:
a: Ausgabe des EIN/AUS- und START/STOPP-Befehls:
Die mit K20 und K21 dargestellten Befehle (Steuerung über
Hardware-Klemmen) können z.B. mit einer SPS erzeugt werden und entweder über Relais mit galvanischer Trennung oder
direkt über 24V-Signale an die Anschlüsse des Stromrichters
übertragen werden.
Festverdrahtete Signale sind nicht notwendig.
Diese Befehle können auch über die serielle Kommunikation
übertragen werden. Eine kombinierte Lösung ist ebenfalls
möglich, indem für das eine oder andere Signal unterschiedliche Optionen gewählt werden (siehe Parametergruppe 11).
Wenn NOT-AUS (Not-Halt) gedrückt wird, wird die Meldung
über Digitaleingang DI5 an den Stromrichter gesendet. Bei
Rampenstopp oder max. Drehmoment verzögert der Stromrichter den Motor und öffnet dann das Hauptschütz.
Wenn der Stromrichter die Funktion nicht innerhalb der mit
Timer K15 eingestellten Zeit ausgeführt hat, muss der Stromrichter den Befehl zum Abschalten des Stroms über K16 erhalten. Nach Ablauf der mit Timer K16 eingestellten Zeit wird
das Hauptschütz unabhängig vom Status des Stromrichters
geöffnet.
b: Ausgabe von Steuer- und Überwachungssignalen:
Das Hauptschütz K1 für den Ankerstromkreis wird über einen
Relaisausgang (DO 8) auf der SDCS-PIN-F gesteuert, der
Status der Lüfter kann über die Lüfterrückmeldesignale überwacht werden: MotFanAck (10.06).
c: OFF2, OFF3 Stoppfunction:
Neben EIN/AUS und START/STOPP verfügt der Stromrichter
auch über zwei zusätzliche Stoppfunktionen OFF2 und OFF3
gemäß Profibus-Standard. OFF3 ist eine skalierbare Stoppfunktion (Rampenstopp, Stopp max. Drehmoment, dynamische Bremsung…) für Stoppkategorie 1. Diese Funktion muss
unverzögert auf den NOT-AUS- (Not-Halt-) Taster angeschlossen werden. Bei Stopp über Rampe muss das Zeitrelais K
15 auf eine längere Zeit als EStopRamp (22.04) eingestellt
werden. Bei COAST öffnet der Stromrichter das Hauptschütz
sofort.
OFF2 schaltet den DC-Strom so schnell wie möglich ab und
bereitet den Stromrichter auf das Öffnen des Hauptschützes
oder den Abfall der Netzspannung vor. Bei Normallast eines
DC-Motors beträgt die Zeit zum Abschalten des DC-Stroms
weniger als 20 ms. Diese Funktion sollte für alle Signale und
Schutzfunktionen zum Öffnen des Hauptschützes benutzt
werden. Diese Funktion ist wichtig für 4- Quadranten-Antriebe. Das Hauptschütz darf nicht während der Energie-Rückspeisung ins Netz geöffnet werden.