ABB DCS550 Catalog

Catalog
ABB DC Drives
DCS550, 20 A to 1000 A
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3ADW 000 377 R0201 / April 2011
System configuration
WINDOWS 98, NT, 2000, XP
Acrobat Reader 4.0 or higher
Internet Explorer 5.0 or higher
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System confirmation
Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
Read more details in Quick Guide 3ADW000191
Content
This CD ROM provides information about DCS550 and contains PC tools: DWL 2.93 for DC drives +Commissioning Wizard 1.0 +DWL AP 2.2 FDT 2.2 Firmware download kit + workspace Firmware 1.1
DCS550
Ver.: 1.10
System confirmation
Win7, Win2000, WinXP
Before installation of PC tools remove previous version by CONTROL PANEL of your PC
Flexibly geared to all the requirements of modern-day machinery manufacturers
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Startup and maintenance software
Used from drive startup and configuration to daily use and process tuning
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UR fuses Three phase line chokes
Assistant control panel
The assistant control panel features a multilingual alpha­numeric display for easy drive programming. The control panel has various assistants and a built-in help function to guide the user.
Adaptive Programming
Adaptive Programming is easy and fast because there is a graphical support.
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Fieldbus adapter modules
The pluggable fieldbus options allow connec­tion to most automation systems. A single cable replaces complex conventional cabling.
With its compact dimensions and robust technology, the DCS550 is an ideal drive solution for machinery manufacturers – both in new installations or as a replacement for older analog devices. Integrated “winder”, high-performance field supply and various interfaces provide machinery manufacturers with a maximum of flexibility in terms of machine integration.
DC motor
Interface extension mo­dules
The pluggable I/O modules extend the basic I/Os.
On-board field exciter
Integrated on-board field exciter reduces hard­ware and installation work.
Integrated macros
Most frequent param­eter settings covered by macros for easy commissioning.
Contents
Overview 2 Contents 3 Designed for essential requirements 4 Flexibility for different applications 5 Smart human-drive interface 6 Standard firmware 7 PC tool for easy start-up and maintenance 8 Winder function required? 9 How to select a drive 10 Standard interface and extensions 11 How to select the motor voltage 12 Technical data, dimensions and weights 13 Line reactors L1 14 Fuse connections 15 Environmental conditions 16 Service 17 DCS family - the range for all demands 18 Notes 19
DCS550 Technical catalog e a | 3ADW000378R0101 3
Designed to meet the essential requirements of machinery manufacturers
DCS550 – The highlights
– Compact dimensions
For installations with limited space
– Integrated high performance three phase field exciter up to 35 A
Fits all available motors without additional installations
– “Winder” with commissioning assistant
For easy and fast adaptation to different applications
– Different fieldbus interfaces (incl. EtherCAT, Profinet…)
For easy integration into automation
– Additional PID-controller
For overriding control functions (e. g. pressure or level control)
– Adaptive programming with Drive AP, ABB’s graphical PC-tool
For easy implementation of additional functions
– Various start-up assistants and auto-tune functions
For fast commissioning
– Large control panel
For straight forward and self-explanatory operation
– Rugged design
For rough environments, high reliability
– Worldwide service
Local service in more than 60 countries
Easy to use
The basic version of the DCS550 is already equipped with a large number of standard hardware interfaces like an encoder, an analog tachogenerator and four analog input devices. Since the basic unit includes all important functions almost all applications are covered – options are not necessary. The single-volume documentation provides comprehensive information on the unit, firmware and hardware. The guided start-up and complementary support functions reduce start­up times to a minimum. The grouped structure of the param­eters provides easy and clearly arranged navigation within the various features and functions. Error messages and help texts are displayed in plaintext in the user’s native language. The re­duced need for training is an additional advantage created by the synergies and similarities with ABB’s DCS800 converter and ABB AC-drives.
Fieldexciter connection
DCS550 Control panel
Analog output, 2 x AO
Analog input, 4 x AI
Tacho input /10 ... 270 V
Armature Connection
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R-Fieldbus module
R-IO extension module
R-IO extension module
Encoder interface
Digital input, 8 x DI
Digital output, 4 x D0
Digital output, Relay
AC Connection
DCS550 converter module
Flexibility for different applications
DCS550 – Extensive applications
– Extruders – Sugar centrifuges – Wire drawing machines – Coating lines – Printing machines – Presses – Tools machines main drives – Food processing machines – Woodworking (wooden products and MDF industry) – Retrofit of analog DC-technology
Modern DC-drives – More up-to-date than ever
Today, DC-drive technology is more up-to-date than ever. Their attractive cost-performance ratio and functional advan­tages such as high torque at low speed, light weight and low power loss, turn DC-drives into the preferred solution for many applications. As far as innovation is concerned ABB’s DC­drives match the same high standards as ABB’s AC-drives.
Easy upgrade of installed older converters
The machines are frequently still in very good condition, but spare parts and know-how for the installed power electronics are no longer available. With the DCS550, existing machines can be kept in operation by replacing the old drive. Short downtimes and low costs for the retrofit are additional advantages of an upgrade of existing machinery.
DCS550 Technical catalog e a | 3ADW000378R0101 5
Smart human-drive interface
General
All units are equipped with the DCS550 Control Panel. It can be snapped into place on the power converter module or installed in the switchgear cubicle door by means of a mount­ing kit.
Control panel: high level of convenience included
The assistant control panel is part of the basic unit. It offers a multi-language alphanumeric display (EN, DE, ES, FR, IT) with a multilingual help function. The large graphic display allows the user to freely select actual and set values. Another additional advantage: the user can call up a list of all changed parameters. The control panel can also store parameters as a security backup or copy them for use in other converters.
Panel mounting kits
To attach the control panel to the outside of a larger enclo­sure, two panel mounting kits are available. A simple and cost-efficient installation is possible with the ACS/H-CP-EXT kit, while the JPMP-01 kit provides a more user-friendly solu­tion, including a panel platform that enables the panel to be removed in the same way as a drive-mounted panel. The panel mounting kits include all hardware required, including 3 m extension cables and installation instructions.
– Startup Assistant – Fault logger function – Plain text for fault logger, faults and alarms – Shows actual values in physical units – Backup and Copy function for parameter – Compare function for parameters – Real time clock
- Help function
- Multilingual
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