ABB CP630-x-WEB, CP620-x-WEB, CP635-F, CP635-x-WEB, CP651 Operating Instructions Manual
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Content
Introduction ........................................................................................................................ 3
Before You Start ................................................................................................................ 4
Safety Notices ............................................................................................................................. 4
Markups ....................................................................................................................................... 4
Product Overview .............................................................................................................. 5
Standards and Approvals ................................................................................................. 6
Product Identification ................................................................................................................ 6
Technical Specifications ........................................................................................................... 7
Environmental Conditions ......................................................................................................... 7
CP635-Fx: ................................................................................................................................ 8
Electromagnetic Compatibility (EMC) ...................................................................................... 9
Durability Information .............................................................................................................. 10
Technical Data ................................................................................................................. 11
Dimensions ............................................................................................................................... 15
Installation Environment ......................................................................................................... 16
Applying the Gasket ............................................................................................................... 16
Installation Procedure .............................................................................................................. 17
Connections ..................................................................................................................... 19
Serial Port ................................................................................................................................. 20
Ethernet Port ............................................................................................................................. 20
Power Supply, Grounding and Shielding ...................................................................... 21
Battery .............................................................................................................................. 22
Cleaning Faceplates ........................................................................................................ 23
Getting Started ................................................................................................................. 24
System Settings ............................................................................................................... 25
Dedicated LED Indicators ............................................................................................... 27
Unpacking and Packing Instructions ............................................................................. 28
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Introduction
The operational guidelines described below is information which relates to the device, place of employment, transportation, storage, assembly, use and maintenance.
This Operating Instruction describes the main features of the CP600 Control Panels. The Operating Instructions refers to the following models:
Picture Type Description
CP620-x, CP620-x-WEB Control panel with TFT color 4.3” widescreen
CP630-x, CP630-x-WEB Control panel with TFT color 5.7” display
CP635-x, CP635-x-WEB Control panel with TFT color 7” widescreen
CP635-Fx Control panel with TFT color 7” widescreen
display touchscreen
touchscreen
display touchscreen
display touchscreen
CP651-x, CP651-x-WEB Control panel with TFT color 10.4” display
touchscreen
CP661-x, CP661-x-WEB Control panel with TFT color 12.1” display
touchscreen
CP665-x, CP665-x-WEB Control panel with TFT color 13.3” widescreen
display touchscreen
CP676-x, CP676-x-WEB Control panel with TFT color 15” display
touchscreen
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CP620, CP630, CP635, CP651, CP661, CP665, CP676
Before You Start
Safety Notices
Indicates an imminent risk. It will lead to death or serious injury if not avoided.
DANGER!
Indicates a possible risk. It may lead to death or serious injury if not avoided.
WARNING!
Indicates a possible risk. It may lead to light or slight injury or material damage if not avoided.
CAUTION!
Markups
Enumeration.
Precondition for an operation instruction or a description.
Operation instruction with one step.
1. Operation instruction with several steps.
Result of an operation.
Helpful information with background information or an emphasized notice.
NOTE
Application tips or other useful information and suggestions.
TIP
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Product Overview
The Control Panels combine state-of-the-art features and top performance with an outstanding design.
They are the ideal choice for all demanding HMI applications including factory and building automation.
These Control Panels have been designed to run the PB610 Panel Builder 600 software.
PB610 Panel Builder 600 Runtime included. Full compatibility with PB610 Panel Builder 600.
Full vector graphic support. Native support of SVG graphic objects. Transparency and alpha blend-
ing.
Full object dynamics: Control visibility and transparency, move, resize, rotate any object on screen.
Change properties of basic and complex objects.
TrueType fonts.
Multilanguage applications. Easily create and manage your applications in multiple languages to
meet global requirements. Far East languages are supported. Tools available in PB610 Panel Builder
600 support easy third-party translations and help reducing development and maintenance costs of
the application.
Data display in numerical, text, bargraph, analog gauges and graphic image formats.
Rich set of state-of-the-art HMI features: Data acquisition, alarm handling, scheduler and timed ac-
tions (daily and weekly schedulers, exception dates), recipes, users and passwords, e-mail and RSS
feeds, rotating menus.
Includes support for a set of communication drivers.
Multiple drivers communication capability.
Remote monitoring and control. Client-Server functionality.
Offline and online Simulation with PB610 Panel Builder 600.
Powerful scripting language for automating HMI applications. Script debugging improves efficiency in
application development.
Rich gallery of vector symbols and objects.
Project templates.
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Standards and Approvals
The Control Panels have been designed for installation and use in an industrial environment in compliance with the 2004/108/EC EMC Directive.
The products have been designed in compliance with:
EN 61000-6-4:2007+A1:2011 EN 55011 Class A
EN 61000-6-2:2005 EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
The installation of these devices into the residential, commercial and light-industrial environments is allowed only in the case that special measures are taken in order to get ensure conformity
to EN 61000-6-3.
The products are in compliance with the Restrictions on Certain Hazardous Substances (RoHS) Directive
2011/65/EU. In compliance with the above regulations the products are CE marked.
If the mounting surface is not plane and robust enough, the degree IP69K is not guaranteed.
A special mounting flange is included to provide the necessary support.
NOTE
Product Identification
The Control Panel products are identified by a product label. The label reports several information, including the model name, the part number, the power supply, the date of production (in the following format:
ywwy) and two barcodes. The first code is the version code, the second one the serial number (S.N.).
Example of product label
Information on type plate (example) Description
CP620 Product type
1SAP520200R0001 Product part number
1231 ywwy – week and year of production
09994971497 Serial number
040100A01000140 Version number of the product
WEB 1.5.15.117 Version number of the MicroBrowser
(only valid for CP6xx-x-WEB)
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Technical Specifications
Parameter Value
Touchscreen technology Resistive
Back-up battery 3V 50mAh Lithium, rechargeable, not user-replaceable, model VL2330
Fuse Automatic
Serial Port RS-232, RS-485, RS-422 software configurable
User memory Flash 128 MB for CP620, CP630, CP635 including –x, -x-WEB
Flash 256 MB for CP635-Fx,
Flash 256 MB for CP651, CP661, CP665, CP676 including –x, -x-WEB
Recipe memory Flash
Hardware clock Clock/calendar with back-up battery
Accuracy RTC
(at 25 °C operating)
< 100 ppm
Environmental Conditions
Parameter Value According to
Operating temperature
(surrounding air temperature)
Storage temperature -20 °C … +70 °C
Operating and storage humidity 5 % … 85 % RH not-condensing EN 60068-2-30
Vibrations 5 Hz … 9 Hz, 7 mm
Shock ± 50 g, 11 ms, 3 pulses per axis EN 60068-2-27
Protection class IP66 front panel *
*) The front face of the Control Panel unit, installed in a solid panel, has been tested using conditions
equivalent to the standards shown in the ”Environmental Conditions”. Even though the CP600 unit’s level
of resistance is equivalent to these standards, oils that should have no effect on the control panel can
possibly harm the unit. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oil are allowed to adhere to the unit for long periods of time. If the control panel’s front face
protection sheet becomes peeled off, these conditions can lead to the ingress of oil into the control panel
and separate protection measures are suggested.
0 °C … +50 °C
for CP635-Fx: -20 °C … +60 °C
for CP635-Fx: -40 °C … +85 °C
p-p
9 Hz … 150 Hz, 1 g
for CP635-Fx: IP69K
EN 60068-2-14
EN 60068-2-14
EN 60068-2-6
EN 60529
If the installation gasket is used for a long period of time, or if the unit and its gasket are removed from the
panel, the original level of the protection cannot be guaranteed.
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CP635-Fx:
Main Features
Stainless steel bezel 316/1.440l
Food-compatible gasket
Food standard sealing compliant with FDA 21 CFR 177.2006
PCAP touchscreen, can be operated with gloves for food areas
Designated according to DIN EN 1672-2
Designated according to the EHEDG Guideline
Chemical Resistance
Protective front foils are made with high-quality polyester. Polyester withstands exposure of more than
24 h duration under DIN 42 115 Part 2 to wide range of chemicals without visible change.
Sodium hydroxide 50 %
Ammonia < 32 %
Sulphuric acid 30 %
Acetic acid < 50 %
IP69K standard
Water temperature 80 °C (176 °F)
Pressure 8 … 10 MPa (80 … 100 bar) (1160 … 1450 psi)
Flow rate 14 … 16 l/m (3.7 … 4 gal/m)
Nozzle distance 10 … 15 cm (4 … 6 inch)
Angles 0° 30° 60° 90°
Timing 30 s/each angle
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Electromagnetic Compatibility (EMC)
Test executed on the 230 V AC side of the Power Supply (EN 61000-4-11).
Parameter Value According to
Radiated disturbance test Class A EN 55011
Electrostatic discharge immunity test
Radiated, radio-frequency,
electromagnetic field immunity test
Burst immunity test ± 2 kV DC power port
Surge immunity test ± 0.5 kV DC power port (line to earth)
Immunity to conducted disturbances inducted by radiofrequency field
Voltage dips, short interruptions and voltage variations
immunity test
8 kV (air electrostatic discharge)
4 kV (contact electrostatic discharge)
80 MHz … 1 GHz, 10 V/m
1.4 GHz … 2 GHz, 3 V/m
2 GHz … 2.7 GHz, 1 V/m
± 1 kV signal line
± 0.5 kV DC power port (line to line)
± 1 kV signal line (line to earth)
0.15 … 80 MHz, 10 V EN 61000-4-6
Port: AC mains. Level:
100 % / duration: 1 cycle and 250 cycles (50 Hz);
40 % / duration: 10 cycles (50 Hz);
70 % / duration: 25 cycles (50 Hz);
Phase: 0°-180°
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
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