Getting Started ................................................................................................................. 24
System Settings ............................................................................................................... 25
Dedicated LED Indicators ............................................................................................... 27
Unpacking and Packing Instructions ............................................................................. 28
2 CP620, CP630, CP635, CP651, CP661, CP665, CP676
Page 3
Introduction
The operational guidelines described below is information which relates to the device, place of employment, transportation, storage, assembly, use and maintenance.
This Operating Instruction describes the main features of the CP600 Control Panels. The Operating Instructions refers to the following models:
Picture Type Description
CP620-x, CP620-x-WEB Control panel with TFT color 4.3” widescreen
CP630-x, CP630-x-WEB Control panel with TFT color 5.7” display
CP635-x, CP635-x-WEB Control panel with TFT color 7” widescreen
CP635-Fx Control panel with TFT color 7” widescreen
display touchscreen
touchscreen
display touchscreen
display touchscreen
CP651-x, CP651-x-WEB Control panel with TFT color 10.4” display
touchscreen
CP661-x, CP661-x-WEB Control panel with TFT color 12.1” display
touchscreen
CP665-x, CP665-x-WEB Control panel with TFT color 13.3” widescreen
display touchscreen
CP676-x, CP676-x-WEB Control panel with TFT color 15” display
touchscreen
3
CP620, CP630, CP635, CP651, CP661, CP665, CP676
Page 4
Before You Start
Safety Notices
Indicates an imminent risk. It will lead to death or serious injury if not avoided.
DANGER!
Indicates a possible risk. It may lead to death or serious injury if not avoided.
WARNING!
Indicates a possible risk. It may lead to light or slight injury or material damage if not avoided.
CAUTION!
Markups
Enumeration.
Precondition for an operation instruction or a description.
Operation instruction with one step.
1. Operation instruction with several steps.
Result of an operation.
Helpful information with background information or an emphasized notice.
NOTE
Application tips or other useful information and suggestions.
TIP
4 CP620, CP630, CP635, CP651, CP661, CP665, CP676
Page 5
Product Overview
The Control Panels combine state-of-the-art features and top performance with an outstanding design.
They are the ideal choice for all demanding HMI applications including factory and building automation.
These Control Panels have been designed to run the PB610 Panel Builder 600 software.
PB610 Panel Builder 600 Runtime included. Full compatibility with PB610 Panel Builder 600.
Full vector graphic support. Native support of SVG graphic objects. Transparency and alpha blend-
ing.
Full object dynamics: Control visibility and transparency, move, resize, rotate any object on screen.
Change properties of basic and complex objects.
TrueType fonts.
Multilanguage applications. Easily create and manage your applications in multiple languages to
meet global requirements. Far East languages are supported. Tools available in PB610 Panel Builder
600 support easy third-party translations and help reducing development and maintenance costs of
the application.
Data display in numerical, text, bargraph, analog gauges and graphic image formats.
Rich set of state-of-the-art HMI features: Data acquisition, alarm handling, scheduler and timed ac-
tions (daily and weekly schedulers, exception dates), recipes, users and passwords, e-mail and RSS
feeds, rotating menus.
Includes support for a set of communication drivers.
Multiple drivers communication capability.
Remote monitoring and control. Client-Server functionality.
Offline and online Simulation with PB610 Panel Builder 600.
Powerful scripting language for automating HMI applications. Script debugging improves efficiency in
application development.
Rich gallery of vector symbols and objects.
Project templates.
5 CP620, CP630, CP635, CP651, CP661, CP665, CP676
Page 6
Standards and Approvals
The Control Panels have been designed for installation and use in an industrial environment in compliance with the 2004/108/EC EMC Directive.
The products have been designed in compliance with:
EN 61000-6-4:2007+A1:2011 EN 55011 Class A
EN 61000-6-2:2005 EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
The installation of these devices into the residential, commercial and light-industrial environments is allowed only in the case that special measures are taken in order to get ensure conformity
to EN 61000-6-3.
The products are in compliance with the Restrictions on Certain Hazardous Substances (RoHS) Directive
2011/65/EU. In compliance with the above regulations the products are CE marked.
If the mounting surface is not plane and robust enough, the degree IP69K is not guaranteed.
A special mounting flange is included to provide the necessary support.
NOTE
Product Identification
The Control Panel products are identified by a product label. The label reports several information, including the model name, the part number, the power supply, the date of production (in the following format:
ywwy) and two barcodes. The first code is the version code, the second one the serial number (S.N.).
Example of product label
Information on type plate (example) Description
CP620 Product type
1SAP520200R0001 Product part number
1231 ywwy – week and year of production
09994971497 Serial number
040100A01000140 Version number of the product
WEB 1.5.15.117 Version number of the MicroBrowser
(only valid for CP6xx-x-WEB)
6 CP620, CP630, CP635, CP651, CP661, CP665, CP676
Page 7
Technical Specifications
Parameter Value
Touchscreen technology Resistive
Back-up battery 3V 50mAh Lithium, rechargeable, not user-replaceable, model VL2330
Fuse Automatic
Serial Port RS-232, RS-485, RS-422 software configurable
User memory Flash 128 MB for CP620, CP630, CP635 including –x, -x-WEB
Flash 256 MB for CP635-Fx,
Flash 256 MB for CP651, CP661, CP665, CP676 including –x, -x-WEB
Recipe memory Flash
Hardware clock Clock/calendar with back-up battery
Accuracy RTC
(at 25 °C operating)
< 100 ppm
Environmental Conditions
Parameter Value According to
Operating temperature
(surrounding air temperature)
Storage temperature -20 °C … +70 °C
Operating and storage humidity 5 % … 85 % RH not-condensing EN 60068-2-30
Vibrations 5 Hz … 9 Hz, 7 mm
Shock ± 50 g, 11 ms, 3 pulses per axis EN 60068-2-27
Protection class IP66 front panel *
*) The front face of the Control Panel unit, installed in a solid panel, has been tested using conditions
equivalent to the standards shown in the ”Environmental Conditions”. Even though the CP600 unit’s level
of resistance is equivalent to these standards, oils that should have no effect on the control panel can
possibly harm the unit. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oil are allowed to adhere to the unit for long periods of time. If the control panel’s front face
protection sheet becomes peeled off, these conditions can lead to the ingress of oil into the control panel
and separate protection measures are suggested.
0 °C … +50 °C
for CP635-Fx: -20 °C … +60 °C
for CP635-Fx: -40 °C … +85 °C
p-p
9 Hz … 150 Hz, 1 g
for CP635-Fx: IP69K
EN 60068-2-14
EN 60068-2-14
EN 60068-2-6
EN 60529
If the installation gasket is used for a long period of time, or if the unit and its gasket are removed from the
panel, the original level of the protection cannot be guaranteed.
7 CP620, CP630, CP635, CP651, CP661, CP665, CP676
Page 8
CP635-Fx:
Main Features
Stainless steel bezel 316/1.440l
Food-compatible gasket
Food standard sealing compliant with FDA 21 CFR 177.2006
PCAP touchscreen, can be operated with gloves for food areas
Designated according to DIN EN 1672-2
Designated according to the EHEDG Guideline
Chemical Resistance
Protective front foils are made with high-quality polyester. Polyester withstands exposure of more than
24 h duration under DIN 42 115 Part 2 to wide range of chemicals without visible change.
MTBF value: 40,000 h
(time of continuous operation until the brightness of the backlight reaches
50 % of the rated value when the surrounding temperature reach 25 °C),
1
see
Battery lifetime 10 years if the surrounding temperature is 25 °C
5 years if the surrounding temperature is 40 °C
Front foil (without directly
10 years if the surrounding temperature is 25 °C
expose to sunlight or UV ray)
UV Resistance Indoor applications: After 300 h cycled humidity in QUV accelerated
weathering, some yellowing and brittleness may be present.
Touch panel
(resistive film, analog)
1,000,000 or more of activations,
2
see
Not applicable
(capacitive touchscreen with no
mechanical stress), see
3
Touchscreen reliability > 1 million operations Not applicable
(capacitive touchscreen with no
mechanical stress)
1
Extended use in environments where the surrounding air temperature is 40 °C or higher may degrade
backlight quality/reliability/durability.
2
Solvent resistance:
Contact for ½ hour at 21 °C, no visible effect: Acetone, Butyl Cellosolve, Cyclohexanone, Ethyl Acetate,
Hexane, Isopropyl Alcohol, MEK, Methylene Chloride, Toluene, Xylene
Contact for 24 hours at 49 °C, no visible effect: Coffee, Ketchup, Lemon Juice, Mustard (slight yellow stain),
Tea, Tomato Juice.
3
Solvent resistance:
Contact of more than 24 hours, no visible effect: Acetone, Acetic acid <50%, Ammonia <32%, Hydrochloric
acid <10%, Hydrogen peroxide <25%, Potassium Hydroxide (Caustic Potash) <2%, Sodium hydroxide 50%,
Sodium hypochlorite <20%, Sulphuric Acid 30%, Toluene
*) For applications not requiring compliance with EN 61131-2 and specifically in reference to 10 ms voltage
dips, the minimum power supply voltage is 10 V DC.
1 x 2 x
Yes. Flash memory storage limited
only by available memory
2 x host interface,
1 version 2.0 and 1.1,
1 version 2.0
optional plugin modules
Battery Rechargeable Rechargeable
Real-time clock Yes Yes
Voltage 18 … 32 V DC *) 18 … 32 V DC *)
Current rating (at 24 V DC) 0.9 A 0.7 A
Weight 1.5 kg 1 kg
*) For applications not requiring compliance with EN 61131-2 and specifically in reference to 10 ms voltage
dips, the minimum power supply voltage is 10 V DC.
2 x host interface,
1 version 2.0 and 1.1,
1 version 2.0
optional plugin modules
Battery Rechargeable Rechargeable
Real-time clock Yes Yes
Voltage 18 … 32 V DC *) 18 … 32 V DC *)
Current rating (at 24 V DC) 1 A 1.2 A
Weight 2.1 kg 2.8 kg
*) For applications not requiring compliance with EN 61131-2 and specifically in reference to 10 ms voltage
dips, the minimum power supply voltage is 10 V DC.
*) For applications not requiring compliance with EN 61131-2 and specifically in reference to 10 ms voltage
dips, the minimum power supply voltage is 10 V DC.
2 x 2 x
Yes. Flash memory storage limited
only by available memory
The equipment is not intended for continuous exposure to direct sunlight. This might accelerate the aging
process of the front panel film.
The equipment is not intended for installation in contact with corrosive chemical compounds. Check the
resistance of the front panel film to a specific compound before installation.
Do not use tools of any kind (screwdrivers etc.) to operate the touchscreen of the panel.
In order to meet the front panel protection classifications, proper installation procedure must be followed:
The borders of the cutout must be flat.
The cutout for the panel must be of the dimensions indicated in this manual.
Screw up each fixing screw until the plastic bezel corner get in contact with the panel.
The IP66 is guaranteed only if:
Maximum deviation from the plane surface to the cut-out: 0.5 mm
Thickness of the plate the equipment is mounted: 1.5 mm to 6 mm
Maximum surface roughness where the gasket is applied: 120 µm
Applying the Gasket
Apply the gasket on the rear of the frame.
If the mounting surface is not plane and robust enough, the degree IP69K is not guaranteed.
A special mounting flange is included to provide the necessary support.
NOTE
CP620, CP630, CP635 CP650, CP661, CP665, CP676
including –x(-WEB) versions including –x(-WEB) versions
Gasket
A
16
Installation cut-out
B
CP620, CP630, CP635, CP651, CP661, CP665, CP676
Page 17
Installation Procedure
Place the fixing brackets.
Screw each fixing screw until the bezel corner gets in contact with the panel.
The serial port is used to communicate with the PLC or with another type of controller.
Different electrical standards are available for the signals in the PLC port connector: RS-232, RS-422,
RS-485.
It is always necessary to use the correct cable type to connect on the PLC.
If the proper cable is not used, communication with the PLC will not be possible.
NOTE
The serial port is software programmable. Make sure you select the appropriate interface in the programming software.
Serial port.
RS-232 RS-422, RS-485
Pin Description Pin Description
1 GND 1 GND
2 2
3 TX 3 CHA-
4 RX 4 CHB-
5 5
6 +5 V output 6 +5 V output
7 CTS 7 CHB+
8 RTS 8 CHA+
9 9
The communication cable must be chosen for the type of device being connected.
DC Power Connector, Female - R/C Terminal Blocks (XCFR2), manufactu red by Weidmüller Inc.,
Cat. No. BLZ 5.08, torque 4.5 lb-in
Ensure that the power supply has enough power capacity for the operation of the equipment.
NOTE
The unit must always be grounded to earth. Grounding helps limit the effects of noise due to electromagnetic interference on the control system.
1. Do the earth connection using either the screw or the fasten terminal located near the power supply
terminal block. A label helps identify the ground connection.
2. Connect to ground the terminal 3 on the power supply terminal block.
3. The power supply circuit may be floating or grounded. In the latter case, connect to ground the power
source common as shown in the figure below with a dashed line.
When using the floating power scheme, note that the panes internally connects the power common to
ground with a 1 MΩ resistor in parallel with a 4,7 nF capacitor.
The power supply must have double or reinforced insulation.
Suggested wiring for the power supply.
All the electronic devices in the control system must be properly grounded. Grounding must be performed
according to applicable regulations.
The Control Panels (CP6xx-x, not CP6xx-x-WEB versions) must be programmed with the programming
package PB610 Panel Builder 600.
The Control Panels are programmed via the Ethernet interface.
The Control Panel must be in configuration mode to be programmed.
To program a Control Panel connect the Control Panel to a PC running PB610 Panel Builder 600
software package.
The software package PB610 Panel Builder 600 is a Windows
stalled. The Windows
and must already be installed on the PC.
PB610 Panel Builder 600 uses the PC Ethernet interface to communicate with the target device.
Make sure that the proper firewall policy is configured in order to allow PB610 Panel Builder 600 to
access the network.
The version of the Panel Builder used must be compatible with the PB610 Panel Builder 600 Runtime
version installed on the Control Panel to be programmed. An update of the panel´s runtime can be done
by means of the programming software.
Check with technical support for more information on compatibility between firmware and programming
software.
TM
environment is not included in the software package PB610 Panel Builder 600
The Control Panels have a system settings tool to allow basic and preliminary settings to the unit.
System settings tool
The system settings tool is a rotating menu.
Use the navigation buttons Next and Back to scroll between the available options.
On the left side the selected component and function are highlighted.
On the right side, on the “Info” pane, the information about the selected option is shown.
For example the version of the Main OS component.
The system settings tool has two operating modes: User Mode and System Mode. The difference between them is the number of available options.
System settings in User Mode is activated from the contextual menu, accessible by clicking and holding
any unused area on the touchscreen for a few seconds. Default holding time is 2 sec. This is a runtime
parameter that could have been changed.
System settings in System Mode can be activated with the so-called emergency system access procedure. This procedure consists in tapping in the middle of the touchscreen with a finger at a high frequency
while the system is powering up. The emergency procedure can only be accessed at power up.
User Mode
User Mode is the simplest possible interface where a generic user can get access to the basic settings of
the panel:
Calibrate Touch: allows to calibrate the touchscreen interface
Network: allows to change the options of the panel on-board network card
Time: allows to change the panel RTC (real time clock) options, including time zone and DST (day-
light saving time)
Display settings: automatic backlight turnoff and brightness adjustment
BSP settings: allows to check the BSP (Board Support Package) version (example 2.37), check the
operating hours timers for the unit and separately for the backlight, enable/disable the buzzer, enable/disable the use of the “low battery” front LED indicator
System Mode is the complete interface of the system settings tool where all options are available.
Additionally to the options of the User Mode the following options are available:
Format Flash: allows to format the internal panel flash disk
Resize Image Area: allows to resize the flash portion reserved to store the splash screen image dis-
played by the unit at power up.
Download Configuration OS: allows to check current version and upgrade the back-up operating sys-
tem.
Download Main OS: allows to check current version and upgrade the main operating system.
Download Splash Image: allows changing the splash screen image displayed by the unit at power
up; the image should be provide in a specific format. We suggest to update Splash Screen Image directly from Panel Builder software which supports this feature starting from V 1. 50
Download Bootloader: allows to check current version of the system boot loader and to upgrade it.
Only for CP651-x, CP661-x, CP665-x, CP676-x:
Download Main FPGA: allows to check current version and upgrade the main FPGA firmware.
Download Safe FPGA: allows to check current version and upgrade the back-up (safe) copy of the
FPGA Firmware.
Download System Supervisor: allows to check current version and upgrade the system supervisor
firmware responsible for RTC and power supply handling.
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard to
purchase orders, the agreed particulars shall prevail. ABB AG
does not accept any responsibility whatsoever for potential
errors or possible lack of information in this document.
We reserve all rights in this document and in the subject
matter and illustrations contained therein. Any reproduction,
disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent
of ABB AG.